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BRITISH STANDARD BS EN 22768-1:1993 ISO 2768-1: 1989 General tolerances Part 1: Tolerances for linear and angular dimensions without individual tolerance indications The European Standard EN 22768-1:1993 has the status of a British Standard UDC 621.713.12:744.4 Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI BS EN 22768-1:1993 This British Standard, having been prepared under the direction of the Machine, Engineers and Hand Tools Standards Policy Committee, was published under the authority of the Standards Board and comes into effect on 15 November 1993 BSI 12-1998 The following BSI references relate to the work on this standard: Committee reference MTE 24 Announced in BSI News, October 1993 ISBN 0 580 22604 2 Cooperating organizations The European Committee for Standardization (CEN), under whose supervision this European Standard was prepared, comprises the national standards organizations of the following countries: AustriaOesterreichisches Normungsinstitut BelgiumInstitut belge de normalisation DenmarkDansk Standardiseringsraad FinlandSuomen Standardisoimisliito, r.y. FranceAssociation franaise de normalisation GermanyDeutsches Institut fr Normung e.V. GreeceHellenic Organization for Standardization IcelandTechnological Institute of Iceland IrelandNational Standards Authority of Ireland ItalyEnte Nazionale Italiano di Unificazione LuxembourgInspection du Travail et des Mines NetherlandsNederlands Normalisatie-instituut NorwayNorges Standardiseringsforbund PortugalInstituto Portugus da Qualidade SpainAsociacin Espaola de Normalizacin y Certificacin SwedenStandardiseringskommissionen i Sverige SwitzerlandAssociation suisse de normalisation United KingdomBritish Standards Institution Amendments issued since publication Amd. No.DateComments Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI BS EN 22768-1:1993 BSI 12-1998i Contents Page Cooperating organizationsInside front cover National forewordii Foreword2 Introduction3 1Scope3 2General3 3Normative references3 4General tolerances3 5Indications on drawings4 6Rejection4 Annex A (informative) Concepts behind general tolerancing of linear and angular dimensions5 Annex ZA (normative) Normative references to international publications with their relevant European publications6 Table 1 Permissible deviations for linear dimensions except for broken edges4 Table 2 Permissible deviations for broken edges4 Table 3 Permissible deviations of angular dimensions4 National annex NA (informative) Committees responsibleInside back cover National annex NB (informative) Cross-referenceInside back cover Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI BS EN 22768-1:1993 ii BSI 12-1998 National foreword This British Standard has been prepared under the direction of the Machine, Engineers and Hand Tools Standards Policy Committee and is the English language version of EN 22768-1:1993 General tolerances Part 1: Tolerances for linear and angular dimensions without individual tolerance indications, published by the European Committee for Standardization (CEN). It is identical with ISO 2768-1:1989 published by the International Organization for Standardization (ISO). This standard supersedes BS 4500-3:1973, which is withdrawn. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, the EN title page, pages 2 to 6, an inside back cover and a back cover. This standard has been updated (see copyright date) and may have had amendments incorporated. This will be indicated in the amendment table on the inside front cover. Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 22768-1 April 1993 UDC 621.713.12:744.4 Descriptors: Machine components, dimensional tolerances, angular tolerances, untoleranced dimensions, dimensional deviations, specifications English version General tolerances Part 1: Tolerances for linear and angular dimensions without individual tolerance indications (ISO 2768-1:1989) Tolrances gnrales Partie 1: Tolrances pour dimensions linaires et angulaires non affectes de tolrances individuelles (ISO 2768-1:1989) Allegemeintoleranzen Teil 1: Toleranzen fr Lngen- und Winkelmae ohne einzelne Toleranzeintragung (ISO 2768-1:1989) This European Standard was approved by CEN on 1993-04-15. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1993 Copyright reserved to CEN members Ref. No. EN 22768-1:1993 E Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI EN 22768-1:1993 BSI 12-1998 2 Foreword In 1991, the International Standard ISO 2768-1:1989 General tolerances Part 1: Tolerances for linear and angular dimensions without individual tolerance indications was submitted to the CEN Primary Questionnaire procedure. Following the positive result of the CEN/CS Proposal, ISO 2768-1:1989 was submitted to the Formal Vote. The result of the Formal Vote was positive. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 1993, and conflicting national standards shall be withdrawn at the latest by October 1993. According to the CEN/CENELEC Internal Regulations, the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, United Kingdom. NOTEThe European references to international publications are given in annex ZA (normative). Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI EN 22768-1:1993 BSI 12-19983 Introduction All features on component parts always have a size and a geometrical shape. For the deviation of size and for the deviations of the geometrical characteristics (form, orientation and location) the function of the part requires limitations which, when exceeded, impair this function. The tolerancing on the drawing should be complete to ensure that the elements of size and geometry of all features are controlled, i.e. nothing shall be implied or left to judgement in the workshop or in the inspection department. The use of general tolerances for size and geometry simplifies the task of ensuring that this prerequisite is met. 1 Scope This part of ISO 2768 is intended to simplify drawing indications and it specifies general tolerances for linear and angular dimensions without individual tolerance indications in four tolerance classes. NOTE 1The concepts behind the general tolerancing of linear and angular dimensions are described in annex A. It applies to the dimensions of parts that are produced by metal removal or parts that are formed from sheet metal. NOTE 2These tolerances may be suitable for use with materials other than metal. NOTE 3Parallel International Standards exist or are planned, e.g. see ISO 80621) for castings. This part of ISO 2768 only applies for the following dimensions which do not have an individual tolerance indication: a) linear dimensions (e.g. external sizes, internal sizes, step sizes, diameters, radii, distances, external radii and chamfer heights for broken edges); b) angular dimensions, including angular dimensions usually not indicated, e.g. right angles (90), unless reference to ISO 2768-2 is made, or angles of uniform polygons; c) linear and angular dimensions produced by machining assembled parts. It does not apply for the following dimensions: a) linear and angular dimensions which are covered by reference to other standards on general tolerances; b) auxiliary dimensions indicated in brackets; c) theoretically exact dimensions indicated in rectangular frames. 2 General When selecting the tolerance class, the respective customary workshop accuracy has to be taken into consideration. If smaller tolerances are required or larger tolerances are permissible and more economical for any individual feature, such tolerances should be indicated adjacent to the relevant nominal dimension(s). General tolerances for linear and angular dimensions apply when drawings or associated specifications refer to this part of ISO 2768 in accordance with clauses 4 and 5. If there are general tolerances for other processes, as specified in other International Standards, reference shall be made to them on the drawings or associated specifications. For a dimension between an unfinished and a finished surface, e.g. of cast or forged parts, for which no individual tolerance is directly indicated, the larger of the two general tolerances in question applies, e.g. for castings, see ISO 80621). 3 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this part of ISO 2768. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this part of ISO 2768 are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid International Standards. ISO 2768-2:1989, General tolerances Part 2: Geometrical tolerances for features without individual tolerance indications. ISO 8015:1985, Technical drawings Fundamental tolerancing principle. 4 General tolerances 4.1 Linear dimensions General tolerances for linear dimensions are given in Table 1 and Table 2. 4.2 Angular dimensions General tolerances specified in angular units control only the general orientation of lines or line elements of surfaces, but not their form deviations. The general orientation of the line derived from the actual surface is the orientation of the contacting line of ideal geometrical form. The maximum distance between the contacting line and the actual line shall be the least possible value (see ISO 8015). 1) ISO 8062:1984, Castings System of dimensional tolerances. Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI EN 22768-1:1993 4 BSI 12-1998 The permissible deviations of angular dimensions are given in Table 3. 5 Indications on drawings If general tolerances in accordance with this part of ISO 2768 shall apply, the following information shall be indicated in or near the title block: a) “ISO 2768” b) the tolerance class in accordance with this part of ISO 2768. EXAMPLE ISO 2768-m 6 Rejection Unless otherwise stated, workpieces exceeding the general tolerance shall not lead to automatic rejection provided that the ability of the workpiece to function is not impaired (see clause A.4). Table 1 Permissible deviations for linear dimensions except for broken edges (external radii and chamfer heights, see Table 2) Table 2 Permissible deviations for broken edges (external radii and chamfer heights) Table 3 Permissible deviations of angular dimensions Values in millimetres Tolerance classPermissible deviations for basic size range DesignationDescription 0,5a up to 3 over 3 up to 6 over 6 up to 30 over 30 up to 120 over 120 up to 400 over 400 up to 1 000 over 1 000 up to 2 000 over 2 000 up to 4 000 ffine 0,05 0,05 0,1 0,15 0,2 0,3 0,5 mmedium 0,1 0,1 0,2 0,3 0,5 0,8 1,2 2 ccoarse 0,2 0,3 0,5 0,8 1,2 2 3 4 vvery coarse 0,5 1 1,5 2,5 4 6 8 aFor nominal sizes below 0,5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s). Values in millimetres Tolerance classPermissible deviations for basic size range DesignationDescription 0,5a up to 3 over 3 up to 6over 6 ffine 0,2 0,5 1 mmedium ccoarse 0,4 1 2 vvery coarse aFor nominal sizes below 0,5 mm, the deviations shall be indicated adjacent to the relevant nominal size(s). Tolerance classPermissible deviations for ranges of lengths, in millimetres, of the shorter side of the angle concerned DesignationDescriptionup to 10over 10 up to 50over 50 up to 120over 120 up to 400 over 400 ffine 1 030 020 010 05 mmedium ccoarse 130 1 030 015 010 vvery coarse 3 2 1 030 020 Licensed Copy: London South Bank University, London South Bank University, Tue Aug 15 12:49:55 BST 2006, Uncontrolled Copy, (c) BSI EN 22768-1:1993 BSI 12-19985 Annex A (informative) Concepts behind general tolerancing of linear and angular dimensions A.1 General tolerances should be indicated on the drawing by reference to this part of ISO 2768 in accordance with clause 5. The values of general tolerances correspond to tolerance classes of customary workshop accuracy, the appropriate tolerance class being selected and indicated on the drawing according to the requirement for the components. A.2 Above certain tolerance values, there is usually no gain in manufacturing economy by enlarging the tolerance. For example, a feature having a 35 mm diameter could be manufactured to a high level of conformance in a workshop with “customary medium accuracy” Specifying a tolerance of 1 mm would be of no benefit in this particular workshop, as the general tolerance values of 0,3 mm would be quite adequate. However, if, for functional reasons, a feature requires a smaller tolerance value than the “general tolerances”, then that feature should have the smaller tolerance indicated individually adjacent to the dimension defining its size or angle. This type of tolerance falls outside the scope of general tolerances. In cases where the function of a feature allows a tolerance equal to or larger than the general tolerance values, these should not be indicated adjacent to the dimension but should be stated on the drawing as described in clause 5. This type of tolerance allows full use of the concept of general tolerancing. There will be “exceptions to the rule” where the function of the feature allows a larger tolerance than the general tolerances, and the larger tolerance will provide manufacturing economy. In these special cases, the larger tolerance should be indicated individually adjacent to the dimension for the particular feature, e.g. the depth of blind holes drilled at assembly. A.3 Using general tolerances leads to the following advantages: a) drawings are easier to read and thus communication is made more effective to the user of the drawing; b) the design draughtsman saves time by avoiding detailed tolerance calculations as it is sufficient only to know that the function allows a tolerance greater than or equal to the general tolerance; c) the drawing readily indicates which feature can be produced by normal process capability, which also assists quality engineering by reducing inspection levels; d) those dimensions remaining, which have individually indicated tolerances, will, for the most part, be those controlling features for which the function requires relatively small tolerances and which therefore may require special effort in the production this will be helpful for production planning and will assist quality control services in their analysis of inspection requirements; e) purchase and sub-contract supply engineers can negotiate orders more readily since the “customary workshop accuracy” is known before the contract is placed; this also avoids arguments on delivery between the buyer and the supplier, since in this respect the drawing is complete. These advantages are fully obtained only when there is sufficient reliability that the general tolerances will not be exceeded, i.e. when the customary workshop accuracy of the particular workshop is equal to or finer than the general tolerances indicated in the drawing. The workshop should, therefore find out by measurements what its customary workshop accuracy is; accept only those drawings having general tolerances equal to or greater than its customary workshop accuracy; check by sampling that its customary workshop accuracy does not deteriorate. Relying on undefined “good workmanship” with all its uncertainties and misunderstandings is no longer necessary with the concept of general geometrical tolerances. The general geometrical tolerances define the required accuracy of “good workmanship”. A.4 The tolerance the function allows is often greater than the general tolerance. The function of the part is, therefore, not always impaired when the general toleranc
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