灯具验货作业指导.docx

revision history修改记录version版本date日期description change变更履历revised by更改人1.0sep 25, 2006initial release（新发行）steve wang2.0aug 19, 2010renew (更新)lennon wu1. scope范围to define the standard inspection procedure for “lighting chain” and for clients approval or as an inspection reference to str inspectors. it is used as a general guideline for inspection if clients have not defined their requirement.本文定义了圣诞灯串标准验货程序，供客户确认或str验货员的验货参考。如果客户没有特别的要求，在此定为通用的验货指南。2. inspection criteria of product / package 产品/包装验货标准 reference standard: 引用标准- en60598-1 luminaires part 1: general requirements and tests en60598-1灯具 第1部分: 一般要求和试验- en60598-2-20 luminaires part 2: particular requirements section 20: lighting chain en60335-2-4 灯具-第2部分: 特殊要求 第20节: 灯串- ul588 ul standard for safety seasonal and holiday decorative productsul588节假日灯饰ul安全标准 product: 产品 must be without any unsafe defect for using; 不允许有在实际使用中任何对使用者造成伤害的缺陷； should be free of damaged, broken, scratch, crackle etc. cosmetic / aesthetics defect; 不应有任何损坏，破碎，擦伤，或碎裂等外观缺陷； must be conform to the shipping market legal regulation / clients requirement; 必须符合销往国当地的法规以及客户的要求； the construction, appearance, cosmetics and material of all units should comply with clients requirement / approved samples; 产品的结构，外观，材料等必须符合客户的要求或与样品保持一致； all units should have full function complying with clients requirement / approved samples;产品功能必须符合客户的要求或与样品保持一致； the marking / label on unit should be legal and clear. 产品上的标记/标签必须符合法规要求且清晰明确。 package: 包装 all units will be adequately packaged, and constructed from suitably robust materials, such that it arrives in store in a merchantable condition; 产品要有足够强度的材料构成的充分包装，使得货物以可销售的状态到达目的仓库； the packaging material can protect the goods from damage during transportation; 在运输过程中，包装材料能防止货物受损； the shipping mark, bar code, label (such as price label), should conform to clients spec. and/or approved samples; 箱麦，条形码，标签（例如：价格标签）应符合客户的要求或与样品保持一致； the package should comply to clients requirement / approved samples; 包装必须符合客户的要求或与样品保持一致； text of illustration, instruction, label and warning statement etc. must be clearly printed in users language;图解，说明书，标签，警告声明等应清晰地印有使用者语言； the illustration and instruction on the packaging must conform to the product and its actual performance.包装上的图解和说明书必须与实际产品及其功能保持一致； the method and material of pallet/crate etc. should be approved by client. 栈板/板条箱包装的材料及方式必须经客户批准 3. inspection plan & defects classification检验计划及缺陷分类 sampling procedure & defects definition, please refer to shop-hi001 general inspection operation procedure抽样程序以及缺陷定义，详见shop-hi001 通用检查程序 最终随机检查。 acceptable quality limit: 可接受的质量限 critical 0 non-conformity is not allowed aql 1.5 for major non-conformity aql 4.0 for minor non-conformity item codedetails详细说明sample size & defects classification抽样数量及缺陷分类critical致命major严重minor轻微packaging check包装检查at least the square root of the total number of cartons or defined by client, and checks all cartons/pallets/crates that were selected for sampling.至少是总箱数的平方根，否则就由客户特别指定， 要对所有抽取的卡通箱/栈板/板条箱进行检查.details please refer to shwi-hi-g-001 具体请参照产品包装验货通用作业指导书相关章节2electric safety test 电气安全测试ahi-pot test高压测试g-iifor european market product: 针对欧洲市场产品class ii product: 4000vac, 2s, leakage current 5ma ii类产品: 4000伏，2秒，泄漏电流5mafor north america market product: 针对美洲市场产品1200vac, 2s, leakage current 5ma1200伏, 2秒，泄漏电流 1.5mm外壳部件的配合差，间缝1.5mmxpoor mating of the cabinet parts, gap 1.0mm 1.5mm外壳部件的配合差，间缝在1.0mm到1.5mm之间xpoor color, texture or polishing matching of the cabinet parts seriously着色差，外壳部件之间的纹理或抛光的配合严重不良xpoor color, texture or polishing matching of the cabinet parts slightly着色差，外壳部件之间的纹理或抛光的配合轻微不良xcosmetic coating bubble, uneven, strip away涂层起泡，不平，条痕xscratch on front surface/scratch on side surface, seriously. ( more than 10 mm)正面刮伤， 或侧面严重刮伤（超出10mm）xscratch on back /side surface ( more than 5mm but less than 10 mm)背面刮伤，或侧面有刮伤（超出5mm但不到10mm）x4bar code verification条形码检测s-1bar code can not be scanned条形码不能被扫描xwrong bar code label is used错误的条形码x5mechanical check 组装部件的机械检查g-iiscrews / fastener / assembled parts not secured / improperly seated螺钉，扣件以及其他零部件没有固定， 或错误的固定xscrew loosen and causing some parts loosed螺钉松动导致相关部件松动xscrew head damaged and could not be stripped off螺钉头受损，且不能被卸下xscrew head damaged and but could be stripped off螺钉头受损，但可被卸下xkey, button, switch jammed, loose or no feeling键盘，按扭，开关轧住，松动或没有反应xlcd panel, led indicator wrongly seated seriously if applicable液晶显示器，发光二极管安装严重错误xforeign material or loose part inside (no safety problem)产品内部发现有异物或部件松动 (不会导致安全隐患的)x6function test功能检查anormal function check according to instruction manual根据产品说明书，做一般的功能测试g-iicant power on / off开/关功能失灵xauto power off /on自动开/关xinoperative set部件失去功能xlack or abnormal function (refer to manual) 功能缺失或不正常（参照说明书）xinoperative bulbs in a set (more than spare bulbs)多个的灯泡不亮 (超过备泡数)xmalfunction or intermittent function for controller box控制盒没有功能或者功能不连续xinoperative bulb in a set (less than spare bulbs)灯泡不亮 (没超过备泡数)xled indicator not lit, intermittent, dim, bad spot for controller boxled指示器不亮，断续，暗淡，控制器盒有斑点xobvious unit noise / buzz when working for controller box控制盒工作时有明显的电磁噪声xabsence of any function which stated in the user manual不具备手册中指定的某些功能x7field tests & data measurement现场测试及数据测量ainput power test (at rated voltage)额定电压输入功率测试s-3informative remarkbinternal check for uk plug ( bs1363)针对uk的插头做内部检测（bs1363）3 samplesinsulation sleeve overstep cord grip less than 3mm绝缘护套没有超过线夹3mmxfree strands cant lead to short circuit飞丝不会导致短路的xloose strands散丝xcounterfeit bs plug fuse假的bs插头保险丝length out of range of 25-26.2mm长度超出25-26.2mm的范围weight out of range of 2.2-2.4g重量超出2.2-2.4g的范围xwrong wiring插头内部连线错误xcpolarity check for north america product针对美洲市场产品的极性检测3 samplesmain switch not electrically connected to the ungrounded conductor of the supply circuit.火线未先进入开关fail the shipmentdnormal running test for 4 hours运转测试4小时3 samplesmalfunction or hi-pot test failed or other unsafe problem有故障/高压测试失败/有其他安全隐患xxespare bulb & accessories fitting test fails备泡和附件的装配测试s-3cant be fitted or difficult to fit不能装配或装配困难xfdata measurement of length of power cord (push-in type)电源线长度测量 (插泡类型的灯串)3 samplesfrom plug to 1st lamp holder less than 1.5m插头到第一个灯座长度小于1.5mfail the shipmentother measurements of length not meet spec.其他尺寸与客户要求不符 (超出5%)informative remarkgshunt test on one bulb per string（if applicable）灯泡桥接功能测试（每串测试1个灯泡, 若适用）3 samplescut off the filament of one bulb per string, others bulbs in the same string do not work每串任选一个灯泡将其灯丝挑断, 同一灯串中的其他灯泡不亮fail the shipmenthstrain relief pull test拉力测试3 samplesfor european market product: 针对欧洲市场产品for single core cord, pull force 30n, 1s, for 50 times针对单芯线, 拉力为30n, 拉50次, 每次持续1秒for american market product: 针对美洲市场产品a 8-pound (36n) weight is to be suspended from the cord for 1minute, there should be no disconnection of conductors，the internal wiring should not be displacement due to mechanical stress. 36n重量的砝码悬挂在电源线上1分钟，接线端子上的电源线不应脱落，内部导线不应受到应力而发生位移。longitudinal displacement more than 2 mm被固定软线的纵向位移大于2mmfail the shipmentiinternal check for wiring/workmanship/main components内部结构检查3 samplesearth terminal not anti-loosen device for class i tools接地端子没有防松动装置xcreepage distance, clearance distance through insulation over the specified value爬电距离、电气间隙超出规定值xwrong national type ac plug or no certificate交流电插头的类型有误或无相关认证证书xwrong type of ac cable (conductor area, no certificate) 电源线类型不对（导线横截面小，无证书等）xwrong fuse type or rating (current, voltage) 保险丝类型或额定值有误（电流，电压）xxother missing or wrong material parts affect safety problem其它导致安全隐患的材料缺失或有误xjdata measurement of bulb current on 5 bulbs (including 1 fuse bulb)灯泡电流测试（测试5个灯泡，包括1个熔断丝灯泡）1 sample / colorinformative remarkkwater proof test (for outdoor use, if applicable) fails防水测试（对室外灯具,若适用）失败1 samplefail the shipmentlrubbing test on rating plate for european market product: 铭牌擦拭测试 - 针对欧洲市场产品1 samplerubbing the marking by hand for 15s with a piece of cloth soaked with water and again for 15s with a piece of cloth with petroleum spirit用干净的布蘸水擦拭15秒,然后用布蘸上汽油擦拭15秒the label is illegible or marking plates show curling铭牌/标签模糊或起卷fail the shipmentdefacement test on labels for american market product: 标签磨损测试 针对于美洲市场产品1 samplerub with finger back and forth ten times with a downward force of approximately 4 pounds (18 n) on label surface, and then, scrape the label back and forth ten times across printed areas and edges by fingernail, with a downward force of 2lbs (9n)用手指以大约4磅（18n）的力前后摩擦铭牌/标签表面10次, 然后再用手指甲以大约2磅（9n）的力前后刮擦表面以及