手机基本结构介绍.ppt

手機的基本結構介紹,內容提要,手機基本結構介紹,手機結構魚骨圖介紹; 手機結構爆炸圖分析; . 翻蓋型手機 (Clam Phone) . 直板型手機 (Candy bar ),天線模組,連接器模組(I),電路板模組,IML機殼,多媒體卡連接器,Shielding Can,電路板(PCB),SIM卡連接器,天線組件,振動器,按鍵模組,顯示模組,塑膠機殼模組,遮蔽模組,手機機構組件,EMI 墊片,開關/接鍵,IMD機殼,EMI處理,多色異材設出,鏡片,防塵墊,單色烤漆,雙色烤漆,電鍍處理,IML key Pad,Plastic+Rubber,Multi-point molding,Laser刻字,LCD連接器,Rubber,SD卡連接器,電池連接器,電源插口,語音插口腔,輸入輸出端口,多色射出(異材),主動元件,被動元件,Camera,其子電子元件,LCD,Touch Screen,陣列天線,EMI Form IN Place,麥克風,Speaker,面型天線,線型天線,Shielding Strip,EMI Sputtering,EMI housing,EMI Gasket,反射薄膜,光源,Light guide,Metal dome,振動器連接器,連接器模組(I),麥克風連接器,觸摸開關,Volume連接器,Speaker連接器,7,手機機構組件魚骨圖,手機結構爆炸圖分析-翻蓋型,專案名稱: ZUMA 市場定位 : High tier 自動翻蓋手機 (2.0M CameraMP3AGPS BLUTOOTH) 產品客戶: Spring Nextel / Boost Mobile,Ant_launch_holder,Ant_launch,Baker_Side_button_ (with adhesive),Side Button,Top Button,Speak_grill_left,vibrator,Main_PCB,SD_connector,AGPS_carrier,AGPS element,Housing_front,Speaker Felt Right,Speaker Felt Left,Main_keypad,Speaker Grill_ right,Switch_PTT Button Mylar-,Antenna_Blue_tooth,Antenna_Blue_tooth_carrier,Latch_SIM Door,Door_SIM Connector,Base Screw Plug Left,Antenna,Backer_TOP Button(with adhesive),Hinge,Hinge Push Button (with adhesive),Hinge Push Button Cap,Switch_Buttons TOP Mylar,SD_Baker(with ADH),Backer_SIM(with adhesive),Base_flex,Speaker-HSG,Seal_ Back Acoustic,Battery Floor,Pin_SIM Connector,ADH_speaker_HSG,Base Screw Plug Right,Base Screw (4),Antenna_screw,Spring_Battery Door Latch,Battery_cover_HSG,Audio jack seal,Seal_Accessory Connector,Latch_Battery Cover,Battery,Housing_back,Speaker(with adhesive),Housing_Audio jack connector,Battery bumper-,Main_keypad_Mylar,ZUMA_bottom_view,ZUMA_top_view,Lens_ Inner,ADH_Lens_ Inner,Screw_flip(4),Transducer_felt,magnet,Flip_inner_HSG,Camera_shield,Transducer,camera,lens Flip_outer,Flip_outer_HSG,Mp3_Button_down,Boost logo light guide,Felt_ Flip outer(with_adhesive),Grill_flip_outer,Lens_flash,Outer_Lens_ADH,Camera_ PORON_ pad(with adhesive)(2),Camera _lens_adhesive,LCD_bezel,Super_flex_bare,Transducer_Grill,Camera _lens,PORON_CID(with adhesive),Bushing_screw_insert(4),_HOS_pad(with adhesive),Mp3_Button_down_Mylar,Mp3_Button_up_Mylar,Mp3_Button_up,CID-LCD_ASS,LCD_bezel_poron(with ADH),手機結構爆炸圖分析-直板機,專案名稱: Kingfisher II 市場定位 : Low Tier (帶AGPS功能) 產品客戶: Boost Mobile,lens,Front housing,Side key,Mic_asm,Key pad,Transducer asm,Lcd gasket,Main PCB,Jack seal,Acoustic seal,speaker,Vibrator asm,Antenna cap,GPS antenna,Back housing,Battery door,Sim_tray,Bump,GPS stopper,Antenna Coil,Antenna cushion,Felt speaker,LCD module,LCD frame,Kingfisher 2 master assembly,手機零件介紹,Unique parts -Plastic parts; -Metal parts ; -Die cut parts; -Rubber parts; Common parts -Electric Module,Plastic parts - uniques,常用材料:一般採用PC, PC+ABS, IXEF, Thermotuf, PMMA, ABS 等等; 主要應用零件: 殼體類零件, 支架類零件, 導光件, 鏡片等等; 製造工藝: 主要是模具射出成型; 表面處理一般用烤漆,電鍍,電鑄,IML/IMD,燙印,水轉印,移印等等; 尺寸型狀要求:形狀較複雜, 尺寸精度較高.,Metal parts - uniques,常用材料: 不鏽鋼板材,鎂合金,鋁合金,線材,鍍鋅板等等; 主要應用零件:殼體類零件, 支架類零件, 屏蔽罩,彈簧,軸類以及螺絲等等; 製造工藝: 沖壓成型,壓鑄成型,機加工等等;表面處理一般用電度,陽極,拋光,拉絲,蝕刻,移印,鑽雕等等; 尺寸形狀要求:形狀可以較複雜,尺寸精度較高.,Rubber parts - uniques,常用材料:Silicon rubber, TPU等等; 主要應用零件: 按鍵, 密封件,緩衝件,以及用於雙色成型等等; 製造工藝: 注射成型,模壓成型 等等;表面處理一般用烤漆,鐳雕等等; 尺寸形狀要求:形狀可以較複雜,但尺寸精度一般.,Die cut parts - uniques,常用材料:泡棉,背膠,貼紙,薄塑膠板材,保護膜,Film 等等; 主要應用零件: 密封件,緩衝件, 外觀貼紙標簽, 表面保護膜等等; 製造工藝:模具沖切,鐳射切割; 尺寸形狀要求:形狀簡單;模具沖切的尺寸精度較低,鐳射切割的精度高,但成本也高,不具備量產性能.,Electrical module - common parts,EM 零件-電子機構件,電子和結構同時管控的零件.具體如下:,Audio Jack-音頻接口,Battery connector-連結電池和主板,電池給主板供電,Battery charge connector-充電器和數據線接口.,Electrical module - common parts,Keypad Mylar Dome-Keypad switch, 按鍵開關,Mylar+,Adhesive+,Dome,Mic-麥克風,Electrical module - common parts,Flex-軟板,起柔性連結作用.,SD connector-SD卡基座,Electrical module - common parts,SIM connector-SIM 卡連接器.,Vibrator-震動馬達, 手機震動 時動力來源.,Speaker-喇叭,Electrical module - common parts,Camera Flash-攝相頭閃光燈,Camera socket-攝相頭基座,Hinge Flex-軟板,起柔性連 結作用.,Electrical module - common parts,CID-(Call Indicator Display) 外部顯示屏,Camera-攝相頭,Transducer-(Receiver) 音蘋 轉換器.,Electrical module - common parts,LCD-(Liquid crystal display) 主顯示屏,手機設計開發流程簡介,Pre _ Master file received from Motorola,Feasibility study/ Concept design,Refine / Complete ID master file,AAR (Architecture Acceptance Review),Concept design review,ID master lockdown,ID Rendering,ID Rendering lockdown,CMF,CMF Sign off,Detail design,Analysis (Interference check, TA, simulation, etc),CDR (Critical design review),Final design review,Tooling release,Process check (SOP / fixture check,Mock up samples,ID master lockdown,FOT,Assemble (LV/LX),ABC/ALT TEST,Pilot build,Ramp up,SA,database changes,ECN,DMAIC/ANALYSIS,Process check (SOP / fixture check,手機可靠性驗證,可靠性驗證是手機設計開發過程中必不可 少的環節, 它是通過在惡劣環境下加速老化來 檢測手機和零件的性能.,手機可靠性驗証簡介,溫濕度,鹽霧,滴水,輻射,砂塵,按鍵,轉軸耐久性測試,跌落,彎曲, 振動,通訊信號參數檢驗,手機驗証項目(環境應力驗證),高溫試驗 低溫試驗 高溫高濕試驗 溫濕度循環試驗 冷熱沖擊試驗 陽光老化試驗,冷凝試驗 鹽霧試驗 雨淋試驗 砂塵試驗 紫外光試驗 抗化學試驗,手機驗証項目(機械應力驗證),振動