力士乐A11VO,A10VO,A4VG泵使用与保养.pdf

All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 2 座谈内容 闭式及开式液压系统简介 A4VG，A11VO、A10VO泵，A6VM(E)马达介绍 管路安装 系统清洁度保证 相关案例分享 泵、马达常见故障的诊断及排除 问题讨论 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 3 闭式液压系统介绍 何谓闭式液压系统 工作介质（液压油或其他）从执行机构直接回到泵 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 4 闭式液压系统介绍 液压系统都需要安全保护元件 安全阀 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 5 闭式液压系统介绍 任何液压泵和马达工作时都有漏损（散热，润滑） 增加泄油管路泄油管路 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 6 闭式液压系统介绍 因为漏损且为保证执行机构连续平稳运转，系统需要补油 增加补油泵和 补油阀 增加补油泵和 补油阀 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 7 闭式液压系统介绍 增加变量机构以实现泵的排量和输出方向的变化 增加变量控制 阀及变量活塞 增加变量控制 阀及变量活塞 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 8 闭式液压系统介绍 闭式系统易发热，故对于大排量泵和马达构成的闭式系统， 常常会增加冲洗油路以加速热交换 增增 加加 冲冲 洗洗 阀阀 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 9 闭式液压系统介绍 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 10 开式液压系统介绍 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 11 开式液压系统介绍 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 12 开式液压系统介绍 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 13 开闭式液压系统对比 方向控制阀： 闭式规格小 （仅进行先导控制）； 开式系统中的规格大（工作油液） 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 14 开闭式液压系统对比 过滤器散热器： 闭式规格小 （与补油泵匹配）； 开式系统中的规格大（与主泵匹配）； 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 15 开闭式液压系统对比 液压油箱： 闭式：小尺寸 （只需与补油泵流量匹配） 开式：尺寸大（主泵匹配） 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 16 开闭式液压系统对比 转速限制： 闭式：齿轮泵 （补油泵的结构及连轴套上的平键） 开式：吸油（考虑吸空） 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 17 开闭式液压系统对比 闭式：可实现静压制动 开式：无法实现 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 18 A4VG泵介绍 轴向柱塞泵工作原理轴向柱塞泵工作原理 容积泵一种容积泵一种 密封容腔密封容腔 容腔体积可变容腔体积可变 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 19 A4VG泵介绍 轴向柱塞泵工作原理轴向柱塞泵工作原理 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 20 A4VG泵介绍 A4VG泵介绍 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 21 A4VG泵介绍 A4VG泵工作原理泵工作原理 2 控制阀 1主泵 4 变量活 塞 5 高压溢流 阀（带补油 阀） 6 低压溢 流阀/补 油阀 3 压力切断 阀 过滤 器带 冷启 动阀 及指 示器 2 3 4 5 6 X1，X2 R Ps MA，MB T G 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 22 A4VG泵介绍 A4VG泵介绍 压力恒定实现的两种方式 压力恒定实现的两种方式 切断切断 溢流溢流 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 23 A4VG泵介绍 A4VG泵介绍 切断和溢流的区别 切断和溢流的区别 溢流溢流 能耗大能耗大 系统发热大系统发热大 响应快响应快 切断切断 能耗小能耗小 系统发热小系统发热小 响应慢响应慢 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 24 A4VG泵介绍 A4VG泵介绍 切断和溢流的调整 切断和溢流的调整 有了切断阀为什么还要溢流阀 有了切断阀为什么还要溢流阀 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 25 斜盘式变量泵，用于开式系统，广 泛使用于工程机械液压系统； 斜盘式变量泵，用于开式系统，广 泛使用于工程机械液压系统； 自吸（不带L），或带有增压泵（涡 轮式）增压； 自吸（不带L），或带有增压泵（涡 轮式）增压； 排量可无级变化（VminVmax); 排量可无级变化（VminVmax); LRDS具备恒功率、恒压及负载敏感 控制； LRDS具备恒功率、恒压及负载敏感 控制； 公称压力350bar；尖峰压力400bar 压力350bar；尖峰压力400bar A11VO泵介绍 A11VO泵介绍 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 A11VO General Layout + Options A11VO 2177-e / 08.99 Various controllers Through drive Optional charge pump VLO Optional swivel angle indicator Size A11VO 40 60 75 95 130 190 260 A11VLO 130 190 260 Speed 3000 3000 2700 2550 2350 2100 2100 1800 2500 2500 2300 Pressure 350 / 400 bar 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 A11VO Controllers A11VO 2162-e / VAV 08.99 A11VLO.DRS 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 A11VO Controllers A11VO 2162-e / VAV 08.99 A11VLO.EPD 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 A10VO泵介绍 A11VO 2161-e / VAV 08.99 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 A6VM（E）马达介绍）马达介绍 A11VO 2161-e / VAV 08.99 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 A6VM（E）马达介绍）马达介绍 A11VO 2161-e / VAV 08.99 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 A6VM（E）A6VM（E）马达介绍 介绍 A11VO 2161-e / VAV 08.99 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 33 A4VG、A11VL、A10VO使用要求 轴端无应力安装 = 安装时不可以敲 击轴端，放置时不可以轴端着地； 检查泵的旋向：与电机（发动机）一 致 保证油液清洁度 清洁度等级：至少ISO4406 20/18/15 油液温度较高时（90度115度）： 至少ISO4406 19/17/14 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 34 壳体加油，排气：向壳体内加 满干净的液压油，从高处的油口 排气（第一次试车、长时间不用 或更换油管后，启机前） A4VG、A11VL、A10VO使用要求 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 35 泄油管连接： 接在泵壳体上方的T口，直接回油 箱； 接头要符合欧洲标准的超轻型系列 油管选用单层钢丝的低压油管 吸油过滤：尽可能不要采用吸油过滤； 如果要用吸油过滤，过滤器精度要大于 100U，通流量大于补油泵流量的2.5倍； A4VG,A11VO，A10要求 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 36 A4VG,A11VO，A10要求 A11V泵吸/泄 油管 A11V泵吸/泄 油管 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 37 A4VG,A11VO，A10要求 A11V泵吸/泄 油管 A11V泵吸/泄 油管 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 38 A4VG,A11VO，A10要求 A4VG泵吸/泄油管 A4VG泵吸/泄油管 注意注意 推荐1、2安装形式； 启机前，泵壳体及变量活塞腔须 加油排气；如果泵安装后无法对变 量腔加油排气，安装前需要通过 X1X4加油排气； 加油排气点根据安装形式而定， 如下表 泵低于油箱安装泵低于油箱安装 （标准）（标准） 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 39 A4VG,A11VO，A10要求 A4VG泵吸/泄油管 A4VG泵吸/泄油管 注意注意 泵最大吸油高度hs max=800mm； 当采用安装形式10时，应当在泄 油管上安装一背压0.5bar单项阀； 加油排气点根据安装形式而定， 如左表 泵高于油箱安装泵高于油箱安装 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 41 系统管路及油箱的安装系统管路及油箱的安装 管路准备及安装时一般性要求管路准备及安装时一般性要求 在储存、运输的过程中，油管开口要用干净的塑料堵等密封保护； 最好使用没有经过涂敷的无氧化皮的； 锯完后，应仔细去除毛刺； 冷态折弯 尽可能避免焊接接头。若无法避免，在焊接时要考虑焊杂的易处理； 不要使用棉纱和废布清理管路，最好使用稠缎； 对于液压油箱，一定要认真处理掉焊渣，并用面沾干净油箱的内部 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 42 系统管路及油箱的安装系统管路及油箱的安装 吸油管的不良安装吸油管的不良安装 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 油泵浸在油中油泵浸在油中 Oil immersed 必须使用吸油和泄油管必须使用吸油和泄油管 隔板隔板 baffle 尽可能将距离增加尽可能将距离增加 keep distance as wide as possible Allg. 090.13 VST1/VST6 09.AA even under oil level always use suction- and return line recommendation 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 穩固的底架穩固的底架 Stiff frame for power units 使用使用L或或U型鋼材以增加穩固性型鋼材以增加穩固性 L- or U-beams for frame stiffness 動力單元的最佳設計：適用於小型動力單元動力單元的最佳設計：適用於小型動力單元 optimal design for all power units: for small power units possible 安裝底架安裝底架 mounting base Allg. 090.14 VST1/VST6 06.AA 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 重心不平衡重心不平衡 “Slightly out of balance” 負載力負載力 force of load 壓力壓力 force of pressure GM GP1 GP2 底架底架 base frame Allg. 090.15 VST1/VST6 06.AA 仅供内部交流_Zh a n g x i n 仅用作内部交流使用，有关数据以博世力士乐样本为准 All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination. DCCN/SVH-001-PR-F15 Edition: 1 2009-12-10 穩固的底架承托穩固的底架承托 Nostalgy stiff frame for power units S 使用足夠重量的墊軌使用足夠重量的墊軌 Use heavy base rail (5dB(A) less 把負載平均分佈在避震腳上把負載平均分佈在避震腳上 Damping el