SQM职能.ppt

SupplierQualityManagement,Roles&ResponsibilitiesofSQM,供應商管理SQM.VendorSurveyQualitySystemAuditQualityProcessAuditSourceInspectionmanagementSupplierJQETrainingSupplierPerformanceManagementConductDomainKnowledge,新機種管理SQM.SupplierQualityReportCardProductionPartsApprovalProcessSupplierCorrectiveActionReportQVLManagementbyprojectSIPReadinessSafeLaunch,量產管理SQM.ConductMaterialPurgeOperationSupplierECManagementSupplierCorrectiveActionReportBatchvs.QVLManagementContinueImprovementProcessPerformVendorChargeoutCommodityQuality(DPPM)Improvement,IQC.IncomingmaterialqualitycontrolPerformSourceInspectionConductMaterialReviewBoardPerformMaterialPurgeOperation,SQMKeyProcess,VendorSurvey(VS)QualitySystem/ProcessAudit(QSA/QPA)SupplierQualityReportCard(SQRC)ProductionPartApprovalProcess(PPAP)SafeLaunchSupplierECManagement(SECM)SupplierCorrectiveActionReport(SCAR/CLCA)IQCManagement(IQC)QVLManagement(QVL)SupplierPerformanceManagement(SPM)ContinueImprovementProcess(CIP),LABPilotRun,Eng.PilotRun,PDPilotRun,MarketingProposal,WS,ES,TP,PP,MP,R&DDesign,MassProduction,SupplierQualityManagementKeyProcess,IntroductionforEachProcess,Sourcer,VendorSurvey,RequestVendorSurvey,SQM,RD,Sourcer,SourcerhostthevendorsurveyactivitiesandleadtheteammemberwithSQM,PMandRD,Approvedwithintwotimessurvey?,Yes,MaintainAVL,Non-riskparts,Riskparts,QSAApproved?,Yes,DecidedbyPMleaderConditionallyApproved?,No,Yes,CollectSurveyReport,NotApproved&takeactions,No,No,PM,SBM,PM,SQM,Sourcer,Sourcer,Solesource,No,Actionsisrequired,NewVendor,Sourcer2ndsourcesplanning,Solesource,Non-Solesource,No,Non-Solesource,Sourcer,WS,SQM,SupplierQualitySystemAudit,SupplierQualitySystemAudit(QSA),SQM,Approvedwithintwotimesaudit?,Yes,DecidedbyPMleaderConditionallyApproved?,No,Yes,Solesource,NotApproved&takeactions,No,Sourcer,PM,SQM,AnnualsupplierauditplanNewprojectkickoffforriskpartsCustomerrequirementSourcerrequests2ndsourcesphaseinforriskparts,ArrangeQSAschedule&performQSAaudit,SQM,PM,Sourcer,2ndsourceplanning,Actionsisrequired,MaintainAVL,SQM,Sourcer,InitiateQPAplan,SQM,Non-Solesource,ES,SQM,SupplierQualityProcessAudit,SupplierQualityProcessAudit(QPA),SQM,Approvedwithintwotimesaudit?,Yes,PerformSupplierQualityReportCardactivities,DecidedbySQMdivisionhead,ConditionallyApproved?,No,Yes,NotApproved&takeactions,No,Sourcer,SQM,SQM,SQM,NewprojectkickoffforriskpartsCustomerrequirementSourcerrequests2ndsourcesphaseinforriskparts,ArrangeQPAschedule&performQPAaudit,SQM,Sourcer,2ndsourceplanning,Actionsisrequired,SQM,TP,SQMPMRD,SupplierQualityReportCardOperation,DefinedRiskPartsListatWSPhase,SQM,SQRCreadinessisready?,Yes,PerformPPAP,DecidedbyPMleaderConditionallyApproved?,No,Yes,EscalatetoTPexitmeeting,NotApproved&takeactions,No,Sourcer,PM,SQM,SQM,CustomersensitivepartsPartswithcriticalfunctiontothesystemPartswithnewtechnology&newprocessHigh-risksuppliersidentifiedfrompastproductSinglesourceorsolesource.,PerformSQRCactivitiesatES,TP&PPphases,SQM,PM,2ndsourceplanning,Suppliertightenedinspection,Enhancefunctiontestcoverage&reliabilityverification.,PM,RD,SQM,Customer,Sourcer,WS,PP,Supplier,ProductionPartsApprovalProcess,SQMRD,PPAPreadinessisready?,Yes,PerformSafeLaunch&Massproduction,DecidedbyPM/CFEConditionallyApproved?,No,Yes,EscalatetoPPexitmeeting,NotApproved&takeactions,No,Sourcer,PM/CFE,SQM,SQM,PerformPPAPreadinessreviewatPPphase,SQM/RD,PMCFE,Sourcer,2ndsourceplanning,Suppliertightenedinspection,Enhancefunctiontestcoverage&reliabilityverification.,InitialSubmissionEngineeringChangesToolingTransfer,Replacement,Additional,etc.CorrectionofDiscrepancyOptionalMaterialSub-SupplierorMaterialSourceChangeProcessChange-NotaffectingFit,FormorFunction,ProvidePPAPrelateddocuments,PP,Supplier,SupplierSafeLaunchManagement,SQM,RD,Reviewandcomeoutsafelaunchplanwithsupplier,ConductSafeLaunchPlan,SendSafeLaunchReportregularly,Review/actionforsuppliersafelaunchissues,VolumeRamp,DesignspecificationchangeToolingmodificationProcessimprovement,CriticalprocessdefinedQualitygatesetupSchedule&quantityplan,PerformQualityTracking&CIP,3upreportContinuousImprovementProgram,SQM,RD&SQM,SQM,VendoreKanban,VendoreKanban,Supplier,Supplier,Supplier,PP,QualifiedVendorListManagement,QEPD,Yes,Partsqualified&systemQVLmaintain,DecidedbyPM/CFEConditionallyApproved?,No,Yes,NotApproved&takeactions,No,SQM,PM/CFE,SQM,SQM,ProvideTPTestReport&Productionqualityreport,QE/PD,PMCFE,ProvideSampleApprovedreport,PerformBatchTest,Suppliertightenedinspection,Enhancefunctiontestcoverage&reliabilityverification.,WSboardlevelpre-QVLprovidedbyEERD.WSmechanicalpartspre-QVLprovidedbyMEWSkeycomponentlistprovidedbyPMESEng.ConfigurationlistprovidedbyPCC.ESKeycomponentpre-QVLprovidedbyCEBoardlevelTPQVLprovidedbyPE.MechanicalpartsTPQVLprovidedbyME.,RD,PM,PCC,CE,PE,Design-in,RD,Approved?,ECphasein,RD,SQM,TP,ECPhasein,GreenPartQualificationProcess,使用DesktopXRF(X-ray螢光)測試儀器作定性及定量測試，偵測元素有鉛、鎘、汞、鉻、溴等5種,Supplier,In-comingQualityControl,ShippingpartstoPremier,Yes,Storeintowarehouse,No(non-conformingitems),ATLO,IQC,Warehousekeeper,IQC,RD(ME,CE,EE),QA,PrepareSIP,FollowANSI/ASQC-Z1.4Standardtoperformin-cominginspectionbasedonSIPdefinition,Providesamples&approvalsheets,criticaldimensions,specialfunction&customerrequirementtoSQM,SQM,RD,SQM,Passedinspection?,ScrapSorting/ReworkRTV,Sourcer,IQC,MRBmeeting(HostedbyCBM),Buyer,ES,Supplier,MaterialReviewBoardOperation,ShippingpartstoPremier,Storeintowarehouse,Warehousekeeper,IQC,BuyerQA,Identifiednon-conformingparts,IQC,ScrapSorting/ReworkRTV,SQM,FollowANSI/ASQC-Z1.4Standardtoperformin-cominginspectionbasedonSIPdefinition,HostMRBmeeting,Buyer,ATLO,IQC,QAhead,Partsdispositionjudged,Sourcer,SourceInspectionOperation,ProvideDropshipmentvendorlistbyTPexit,Yes,Shipping,Passedre-inspection?,No(non-conformingitems),Yes,RejectedtosupplierQAforactionstaken,SI,SI,SQM,FollowANSI/ASQC-Z1.4StandardtoperformonsiteinspectionbasedonSIPdefinition,SQMdistributedropshipmentlisttoeachsiteSQM&IQC,SIinspector,SQM,Passedinspection?,Rejectedtosupplierforactionstaken,IQCSupplier,Sourcer,PartswithdropshipmenttooverseasitesDropshipmenttocustomerAportionofpartsshippingtoPremier.,Buyer,Informsuppliershippingschedule,Buyer,No,Overseassupplierdropshipmenttocustomer,Supplierprovideproductionquality&OQCreporttoSQMinsteadofSIoperation,PerformIQCincomingInspectioninsteadofSI,IfSInotavailable,Supplier,VendoreKanban,IQC,SQM,TP,M/P,Supplier,SupplierEngineeringChangeManagement,ProvideECnotice,SourcerPMRD,InitiateWistronECRprocess,GotoECRcosignedprocess,PM/RD,SuppliermanufacturingsitechangeSuppliermaterialchangeSupplierprocesschangeTooling/DesignchangeRequestedbyPremier.,SQM,ReviewedandagreedwithsupplierECrequest,Sourcer,PreparedECrequest&Initiatedbatchrequest,SQM,PerformBatchTest,Yes,No,Needtobatchtest?,Yes,GotoCosignedprocess,InitiatePremierInternalECR,Supplier,SQM,SQM,ES,PerformQPAauditifManufacturingsiteorcriticalprocesschange,Sourcer,Sourcer,BatchTestProcess,InitiateBatchTestRequest,ReviewBatchTestpurpose&relateddocuments,BatchApproved?,EE/ME/ID,Test&MeasureSample,EE/ME/IDSQM(IQC)QAPMC,Newgenerationpartsphasein2ndsourcesphasein2ndtoolingimplementSupplierECchangePremierinternalECchange,ArrangeMaterialAssemblyAndP/R,IQC,EE/ME,ReviewPDyieldrate,QEtestreport,SQM/QA,InformSourcer&QVLmaintain,Yes,QualificationNotice,No,Rootcausesclarify&actions,SQM,PP,ArrangetheMO,PMC,Assemblysample&Test,EE/ME/ID,Test&InspectSampleunits,QA,SupplierCorrectiveActionsRequest,SQM,InitiatedSCAR,Supplier,SQM,PDQACS,Holdproduction&holdshipmentfromQAnotice.ProductionhighfailureratewhichoveraspecificcriteriaFieldqualityeventwhichcustomercomplain.,Rootcausedigoutandcorrectiveactions,Issue8DreporttoPremierSQM,Supplier,Supplier,ListedontodesignguidanceProcessimprovementTightenedinspection,Actionseffectivecheck&Responsibilityjudgmentorsupplierprocessaudit,SQM,MP,Requestsupplierconfirmdebitnote,extraneousexpenses,Reviewdebitnote&Chargesuuplier,SQM,Finance,Finance,SQM,Sourcer,Buyer,CSD,RTVTurnAroundTime,SpecialEvent,HostedbySourcer,DeliveryLeadTime,PartsReplenishment,Penalty,Award,Decisionmaking,for,PenaltyorAward,LineDownTimes,OverallSupport,Supplier,Performance,Ranking,Support/Service,Disqualify,Lastmonth,CorrectiveAction,Statusreview,CLCA,Re-auditing,LessonsLearn,SupplierPerformance,Reviewingcommittee,Responsetime,SCAR,IQCAcceptRate,VLRR,Output,QBR,Accommodation,Input,Process,Service&ProductEOM,PaymentTerm,DeliveryTerm,CostDown,OnTimeDelivery,DOA/RMA/TAT,OrderResponseTime,SupplierPerformanceManagement,SupplierDisqualifyProcess,Input,Process,Output,Cost&Deliverymonthlyreport,CommodityqualitymonthlyReport,RMAdelivery&Servicemonthlyreport,Pur.,SQM,CSD,VendorPerformanceRating“C”continuous3timesorSpecialcasesasrequestedbycommitteemembers,SQMCommittee:SQM,Pur.CE(RD),CSD)MonthlyReviewMeeting,CostDeliveryQualityServices,SQMisthecoordinatorSQMsendwarningnoticetovendorandasktoimprovewithinonemonth,VendorImprovement,CLCA&lessonslearnedVendoraudit,Vendorgetimprovement&auditpassbySQM,DisqualifiedNotice(bySQM)RemovethedisqualifiedvendorfromRVL(Sourcer)AVL&QVL(SQM),Vendorisnotallowedtoreapplywithin6monthsRe-applicationneedgothroughvendorselectionprocessagain,Y,No,Disqualified,AuditcostpaybyVendor,Costlosscharge&weeklyreviewQBR&Costdriving,(DisqualifiedbyCommodity),RMAProcess,IFIR,AFRNon-conformingparts,SQM,MaterialIssueRe-judgmentFailureAnalysis,BuyerCSD,SQM/Supplier,CSDQA,MaterialScrap,InternalIssue,ListedontodesignguidanceUpdatePFMEAProcessimprovement,MP,RMAtosupplierforrepairScraponsite(Chargevendor),Supplierissue,Buyer,ITSupport,ApplyAccount,Profiledatasetup