SMTC 5 330 001-2010(V1) 座椅及饰件织物面料(最终稿).doc

座椅及饰件织物技术要求seat and trim finisher fabric technical requirement发布issue上汽股份技术中心技术标准化委员会 technical standardization committee of saic motor technical center 2010-xx-xx 实施/implementation 2010-xx-xx 发布/issue smtc 5 330 0012010（v1）smtc上汽股份有限公司技术中心企业技术标准enterprise technical standard of saic motor technical center1smtc 5 330 0012010（v1） 目 次/contents前言forewordii1范围scope12规范性引用文件normative references13 一般要求general requirement13.1工作条件service conditions13.2材料认可material approval23.3标准样板master samples23.4运输和储存transit and storage33.5生产线试验production trial34 其它要求other requirement45 织物类型types of fabric46 织物结构fabric construction47 试验testing47.1试验要求及方法test requirement and method47.2试验条件test condition58 试验说明notes on test78.1 平方米克重weight88.2 纬斜skewed weft and bowed weft88.3耐污及耐清洁soiling and cleaning88.4 汗渍色牢度溶液perspiration solution9附录a appendix a10 前 言为规范smtc座椅及饰件织物面料技术要求及试验方法，特制定此标准。当中英文产生疑义时，以中文为准。本标准的附录a为资料性目录，附录b为规范性附录。本标准由基础分标委提出。本标准由smtc技术标准化委员会批准。本标准由标准化工作组归口管理。本标准起草部门：内外饰部、质保部。本标准主要起草人：陈刚、蔡明、赵天瑜、金学哲。本标准于2010年xx月xx日首次批准发布，2010年xx月xx日实施。forewordthis standard is established for regulating smtc seat and trim finisher fabric technical requirement and test method. this standard is written in chinese and english but if in doubt, the chinese version should be criterion.annex a is normative reference. this standard was proposed by basic sub-committee.this standard was approved by the smtc technical standardization committee.this standard was specification management by standardization working team.the drafting departments of this standard are: exterior and interior dept，qa dept.the main drafters of this standard are: chen gang、cai ming、zhao tianyu、jin xuezhe.this standard was first published on xx. xx,2010 and implemented on xx. xx, 2010.12座椅及饰件织物技术要求seat and trim finisher fabric technical requirement1 范围本标准包含了对座椅及饰件织物面料的性能的要求和试验方法。饰件包含门饰板、立柱饰板、顶饰及其他可能用到织物的车内内饰零件。在本标准中并没有对织物的结构进行指定说明。符合本标准的织物包括：机织物，经编织物，纬编织物。1 scope this standard covers the general performance requirements and test method for seat and trim finisher fabrics. the trim finisher should include the door casing, pillar, headliner and any interior components which might use the fabric. fabric constructions are not specified in this document. fabrics covered by these requirements include woven, warp knitted, weft knitted.2 规范性引用文件下列文件中的条款通过本标准的引用而成为本标准的条款。凡是注日期的引用文件，其随后所有的修改单（不包括勘误的内容）或修订版均不适用于本标准，然而，鼓励根据本标准达成协议的各方研究是否可使用这些文件的最新版本。凡是不注日期的引用文件，其最新版本适用于本标准。2 normative referencesthe following normative documents contain provision which, through reference in this text, constitute provisions of this standard. for dated reference, subsequent amendments to, or revisions of, any of these publications do not apply (exclude the correction), but parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards. for undated references, the latest edition of the normative document referred to applies.mgr es.30.cr.130 内饰材料耐汗液色牢度mgr es.30.cr.130 color fastness to perspiration of trim materialsmgr es.30.cr.426 装饰织物的水渍评估mgr es.30.cr.426 water marking assessment of trim fabricsmgr es.30.ds.103薄片状塑料材料和纺织品的尺寸稳定性mgr es.30.ds.103dimensional stability of sheet form plastic materials and textilesmgr es.30.ds.736纺织物的湿收缩mgr es.30.ds.736wet shrinkage of textilemgr es 30.tf.101接缝疲劳和滑移mgr es 30.tf.101 seam fatigue and slippagemgr es.30.tp.102纺织材料的断裂负荷和至断拉伸长度mgr es.30.tp.102 breaking load and elongation of break of textile materials thickness of textiles and textile productsmgr es.30.tr.425梯形撕裂强度mgr es.30.tr.425 trapezoid tearing strengthsmtc 08502 供应商零件的首次供货和变更供货的批准程序smtc 08502 vehicle supply parts, general; approval of first supply and changessmtc 22531 编制织物smtc 22531 knit fabric material requirementsmtc 22540 pu填充物材料要求 smtc 22540 pu insert material requirement smtc 30159轿车内饰材料散发性能技术要求smtc 30159 technical requirements of emanation performance of vehicle trim materialssmtc 30529 非金属扁平制品静态拉伸和残余伸长实验smtc 30529 measurement of static and permanent elongationsmtc 30531织物起毛起球实验smtc 30531 fabric pilling testsmtc 30533 接缝强力smtc 30533 determination of strength，resistance to tearing and shifting of seamssmtc 30535 地毯、织物耐磨实验smtc 30535 textiles, carpets - wear resistancesmtc 30541面料疏水性能smtc 30541 oil and water repilling behaviorsmtc 90008 汽车零件和材料中禁用/限用危险物质 smtc 90008 automotive prohibited /restricted hazardous substances for parts and materialssmtc 5 400 002汽车内饰件颜色样板评估smtc 5 400 002 components of the vehicle interior trim colorimetric evaluationsmtc 5 400 003乘客厢非金属零件曝晒试验smtc 5 400 003 non-metallic materials exposure test of passenger compartment componentssmtc 5 400 008 汽车内饰材料的燃烧特性smtc 5 400 008 burning behavior of automotive interior materialssmtc 5 400 009轿车内饰材料总碳挥发量的测定方法 smtc 5 400 009 test method of tvoc of vehicle trim materialssmtc 5 400 010轿车内饰材料雾翳试验方法smtc 5 400 010 test method for evaluating fogging characteristics of vehicle trim materialsgb/t 4669 纺织品机织物单位长度质量和单位面积质量的测定gb/t 4669 textile-woven fabric-determination of mass per unit length and mass per unit areaiso 291 23/50 调节和检验用的标准大气压iso 291 23/50 plastic-standard atmospheres for conditioning and testingiso 5084纺织品和纺织制品厚度的测定iso 5084 textiles determination of din 53357塑料布和塑料薄膜的检验.层间分离试验din 53357 testing of plastics sheets; adhesion testdin en iso 105-x12织物退色试验din en iso 105-x12 textiles; tests for color fastness part x12: color fastness to rubbingdin en iso 12947-1织物耐磨性马丁代尔法的测定din en iso 12947-1 determination of the abrasion resistance of fabrics by the martindale methoddin en iso 9237织物透气性的测定din en iso 9237 determination of the permeability of fabrics to air astm 3882机织和针织织物弓纬及纬斜的标准试验方法astm 3882 standard test method for bow and skew in woven and knitted fabrics gmw 3402 汽车材料耐污及清洁性能gmw 3402 soil and cleaner resistance of automotive material3 一般要求3 general requirement3.1工作条件当用于指定的用途时，材料必须能够满足其所能够遇到的各种环境的要求，并且保有其应有的性能。如无特殊要求，这个环境要求为湿度最高达到95%r.h.，温度变化范围为-40+120。3.1 service conditions: when used for the intended application, the material must be capable of performing satisfactorily under all service conditions likely to be encountered. if no special requirement, the in-service conditions will be up to 95% humidity and temperatures varying from -40c to +120c. 3.2 材料认可没有经过以下条款3.2.1条款3.2.6所描述的认可过程认可的材料是不允许在产品生产中使用的。3.2.1 能够证明其符合上海汽车质量规范的潜在供应商，应该根据工程部门的指导性意见，根据其材料特性建立相关的试验进度表。3.2.2 供应商在完成材料物性试验后,须对试验样品保留至少二个月以上,同时须提供完整的试验报告。3.2.3 smtc工程材料试验部门部门将会对供应商提供的试验结果进行确认，如果认为有必要，也会进行任何的对比性试验。3.2.4 符合本标准认可要求的材料将会对其进行车体和工程性能要求试验。3.2.5如果要对已经经过认可的织物在其制造配方以及工艺方面进行改进或者更改，必须事先以书面通知的形式告知产品更改控制部门以及采购部门。没有以上部门的书面认可同意，更改过的材料不允许供货。3.2.6供应商供应的材料的颜色,纹理须与设计部门发布的主样板相匹配。材料的颜色应该与标准参考色板相匹配,匹配的鉴定及认可由smtc质保试验部门负责。产品的标准颜色偏差应该由供需双方协商确定，并且在以后的供货过程中，每批样品的的颜色公差都应该在这个标准偏差范围之内。3.2 material approval fabric shall not be used in production without first having completed the approval procedure defined in clauses 3.2.1 to 3.2.6.3.2.1prospective suppliers who can demonstrate compliance with smtc quality system specifications shall, subject to the consent of engineering, establish the relevant test schedule according to its material characteristics. 3.2.2 supplier should keep the test sample for at least 2 month and submit the test report after finishing the material test.3.2.3 smtc engineering and materials test department will validate the suppliers test results and carry out any selective comparative tests considered necessary. 3.2.4 full approval of fabrics conforming to this specification shall be subject to satisfactory vehicle and engineering performance requirements. 3.2.5 if any subsequent alteration is intended to the fabric formulation or processing of approved fabric, written notification must be given to engineering dept, qa dept., and purchasing dept. production deliveries of the modified materials shall not be made without the written consent of those depts. 3.2.6the color, grain pattern, gloss, and finish shall be acceptable match to the master sample released by the styling depart.material color should match with standard reference color sample. the match approval should be responsible by smtc qa test dept.the production color tolerance shall be established in conjunction with the supplier and all subsequent production batches shall be within the agreed tolerance. 3.3 标准样板3.3.1 样板制定15个a4纸大小的样品提交给颜色及纹理认可部门，以便签发各个相关领域。至少应该有1块a4大小的样品提交给工程部门用于以后的参考目的。所提供的这些样品应该是经过复合后的，并且是同一批次的。如果供应商处材料的采购来源有任何更改,，须保证变更后面料与现在使用的面料颜色能满足要求,同时变更后的纹理风格也需要与其它饰件相匹配。 供应商供应的材料的颜色,纹理须与设计部门发布的主样板相匹配。3.3.2 存放对于标准样板而言，用作标准样品的织物样板,供应商须存放在黑暗的干燥的常温恒温的环境下,并且每年需要更新一次。3.3.3 版权供应商仅拥有标准样板的使用权，其所有权为smtc,并且在必要时smtc拥有随时收回样板的权利。3.3 master samples 3.3.1 sample making 15 a4 samples to be submitted to color and grain approval dept, for issuing to the relevant areas. at least one a4 sample to be submitted to engineering dept for reference purposes. the samples should be taken from a production batch and should be laminated. if any change in source is contemplated it is essential to ensure that the alternative suppliers fabric should meet requirement,. and should match with other interior trim decoration. 3.3.2 storagein the case of fabrics, master samples held for this purpose shall be stored well in darkness in a dry atmosphere at normal room temperature and renewed annually. 3.3.3 copyright supplier only has the access for the master sample, while the copyright belongs to smtc and smtc can withdraw the sample anytime when necessary3.4 运输和储存3.4.1 在普通的处理、运输和存储过程中，不得因产品的挤压、堆积产生性能、外观及工艺等方面的不良影响。3.4.2 如果由于压力的因素而在织物上留下痕迹，那么成卷的织物在放置的时候应该确保相互没有接触。3.4.3 每卷织物上的标签应该写明：件号，生产日期，批号，幅宽,总长度，误差允许的限度以及织物复合层的厚度。织物复合时,由复合工艺产生的瑕疵应该单独标注出来。符合本标准的各卷织物其上的标签应该具有以下的信息：制造商的名称以及商标零件号码生产批号及日期总的可使用的长度（m）品质/幅宽颜色差错编号以及瑕疵认定染色批次允许存在的误差复合层厚度，密度面料的厚度3.4 transit and storage3.4.1 all pile fabrics are subject to a certain degree of crushing during normal processing, transport and storage. 3.4.2 if pressure marking is to be avoided, rolls of fabric should be supported or suspended in such a way that no two rolls are in contact. 3.4.3 advice slips shall show part number, date, dye batch number, total length, allowances given for faults and lamination thickness for laminated fabric. when the fabric is laminated the laminators faults should be listed separately where practical. each roll of fabric purporting to comply with this standard shall have a label attached bearing the following information: name and trademark of manufacturer part no. batch no. and date total useable length (m) quality/fabric useable width (cm) colour number and identification of faults dye lot fault allowance piece no. lamination thickness and densityface thickness of fabric3.5 生产线试验满足本标准的认可规范的织物，要获得最终的认可证明，必须满足生产线测试和使用测试。3.5 production trial following approval of a fabric to the specification, final approval shall be subject to satisfactory production and service trials4 其它要求4 other requirement首批供应品及变更的批准应根据smtc 08502执行;颜色认可应该按照smtc 5 400 002执行;色差要求需满足smtc 5 400 009标准；光泽要求需满足smtc 5 400 010标准；禁用限用危险物质要求需满足smtc 90008标准;材料散发性能要求需满足smtc 30159标准; 阻燃应该按照smtc 5 400 008执行;initial product and change approval should meet smtc 08502;color approval should meet smtc 5 400 002;the color tolerance should meet smtc 5 400 009 requirement;the gloss should meet smtc 5 400 010 requirement;prohibited restricted hazardous substances should meet smtc 90008;material emanation performance should meet smtc 30159;flammability should meet smtc 5400008;5 织物类型5 types of fabric将要使用的织物的类型以及织物的构造要求都应该在控制表中进行详细的描述。本标准主要包括机织,纬编和经编织物的技术要求及试验方法,其它类型的织物面料须参考此标准并获得smtc工程部门的认可。a、机织b、纬编（循环）c、经编织物(包括拉绒不拉绒和丝绒) the type of fabric to be used shall be detailed on the control sheet, together with the construction requirements. this standard mainly includes the below types of fabric. other types of fabric should refer to this standard and get approval with smtc engineering dept.a. wovenb. weft (circular) knittedc.warp knitted( include brushed, unbrushed knits and pol knits)6 织物结构6 fabric construction 织物结构的详细说明，例如：纱线类型，机织和编织类型以及不管是平整的，拉过绒的和/或者裁剪不正的以及重量，连同诸如延伸率和定型，复合层在内其它信息都在须在控制表中列出。这将会与本标准的性能要求一起使用。见附录a织物结构控制表供应商须在织物外观样板发布后,提供此控制表至smtc工程部门。在织物供应商定点后,如控制表中的信息发生变化,都需要获得smtc工程部门的认可。 full details of the fabric construction eg: yarn type, type of weave or knit and whether flat, brushed and/or cropped and including weights, together with other additional requirement eg; stretch and set, lamination details will be issued in the form of a separate control sheet. this shall be used in conjunction with the performance requirements of this standard. see appendix a for an example of fabric construction control sheet supplier should submit this control sheet to smtc engineering dept.after the appearance sample release.if the information in this control sheet change after nomination,this change will be approved by smtc engineering dept.7 试验7 testing7.1试验要求及方法所有的试验都须满足下面表格所列的工程技术要求,相关的试验须按照所列的最新试验方法指导完成。其中，表 1 为针对座椅用织物的工程技术要求；表 2 为针对饰件用织物的工程技术要求7.1 test requirement and methodall testing should meet the technical requiement and should be carried out in accordance with the latest issue of the test spec in below table. the table 1 is for seat fabric;the table 2 is for trim finisher fabric. 7.2试验条件试验前，样品必须在iso291 23/50的标准气候下至少放置24 h。7.2 test conditionthe test sample must be stored in such condition according to iso291 23/50 for at least 24 hours.表 1 座椅用织物的工程技术要求table 1 seat fabric technical requirement序号seq项目(item)试验方法test method要求requirement机织woven纬编weft knitted经编warp knitted复合/with lamination1厚度(允差)thickness(toleranceiso 5084单面料face fabric：10%复合面料with lamination：15%最大允许偏差maximum tolerance：0.5mm2平方米克重weight per squaregb/t 4669单面料/face fabric300 g/m2量产误差/production tolerance6%量产误差/production tolerance6%3断裂强度break strength经向/warpmgr es.30.tp.102600n400 n400 n纬向/weft4撕裂强度tear strength经向/warpmgr es.30.tr.425250 n150 n140 n纬向/weft5耐摩擦色牢度rubbing color fastness干磨/drydin en iso 105-x124-5湿磨/wet4-56马丁代尔耐磨性martindale abrasion摩擦区域wear profiledin en iso 12947-1中部摩擦35000次/insert up to 35000 abrasion cycles；边部摩擦50000次/bolster up to 50000 abrasion cycles；磨损面face无断纱/ no break for yarn对比度contrast37抗起球pilling对比度contrastsmtc3053148肖泊尔磨耗schopper abrasion重量损失weight losssmtc30535负载10n，次数1000转, 0.10g /contact force 10 n，1000 abrasion revolutions 0.10g对比度contrast39剥离强力peeling strength基层与海绵face/foamdin 53357104n海绵与底布foam/scrim104n10接缝强力/stitch strengthsmtc30533经向(warp)350n经向(warp)300n经向(warp)300n纬向(weft)350n纬向(weft)300n纬向(weft)300n11接缝疲劳/seam fatiguemgr es 30.tf.101依据标准/as per spec12静态伸长率elongation负载/forcesmtc30529125n100n100n取样/sample：250*50mm，时间/time 5min经向/warp73%25%25%纬向/weft73%25%25%序号 seq项目(item)试验方法test method要求requirement机织woven纬编weft knitted经编warp knitted13永久变形率permanent elongation经向/warpsmtc305292%纬向/weft2%3%3%14尺寸稳定性dimensionstability干态/drymgr es.30.ds.103168hrs 702，1.5%湿态/wetmgr es.30.ds.7361.5%15耐光色牢度/color fastnesssmtc 5 400 0033个周期/3 periods, 416抗污清洁能力/soiling and cleaninggmw 3402参考8.3/see 8.3灰度卡/gray scale4主观评估/subject evaluation617耐汗渍色牢度/color fastness to perspiration:mgr es.30.cr.1304，溶液要求参考8.4/solution see 8.418抗水渍/water spottingmgr es.30.cr.426419透气性/ air permeabilitydin en iso 923775 l/min/100cm220纬斜/ skewed and bowed weftastm 3882参考8.2/ see 8.2海绵/foamsmtc22540以图纸要求为准/as drawing底布/knit fabricsmtc22531以图纸要求为准/as drawing表 2 饰件织物的工程技术要求table 2 trim fabric technical requirement序号 seq项目(item)试验方法test method要求requirement机织woven纬编weft knitted经编warp knitted复合/with lamination1厚度(允差)thickness(toleranceiso 5084单面料face fabric：10%复合面料with lamination：15%最大允许偏差maximum tolerance：0.5mm2平方米克重weight per squaregb/t 4669单面料克重以图纸定义为准/as drawing；量产误差/production tolerance6%3断裂强度break strength经向/warpmgr es.30.tp.102600n400 n顶饰headliner350 n其他others400 n纬向/weft4撕裂强度tear strength经向/warpmgr es.30.tr.425250 n150 n140 n纬向/weft5耐摩擦色牢度rubbing color fastness 干磨/drydin en iso 105-x124-5湿磨/wet4-56马丁代尔耐磨性martindale abrasion磨损面facedin en iso 12947-1顶饰：5000次，无断纱/5000 cycles，no break for yarn其他：20000次，无断纱/20000 cycles，no break for yarn对比度contrast顶饰/headliner：10000次，3 其他/others: 20000次，3 7抗起球pilling对比度contrastsmtc30531按图纸要求/as drawing序号 seq项目(item)试验方法test method要求requirement机织woven纬编weft knitted经编warp knitted经编warp knitted8肖泊尔磨耗schopper abrasion重量损失weight losssmtc30535500次/500 cycles， 0.10g，仅适用于门饰板/only to door trim对比度contrast500次，3，仅适用于门饰板/only to door trim9剥离强力peeling strength面料/海绵din 53357顶饰/headliner:10n，或海绵撕裂/or foam broken.其他/others:15n，或海绵撕裂/ or foam broken.海绵/基材10接缝强力/stitch strengthsmtc30533按图纸要求/as drawing11接缝疲劳度/seam fatiguemgr es 30.tf.101按图纸要求/as drawing.12静态伸长率elongation经向/warpsmtc30529负载50n，具体要求以图纸定义为准/load