通用GVDP培训教材.ppt

GlobalVehicleDevelopmentProcessOverviewTrainingModuleGVDPVersion5 1 05Jan11 ThisdocumentisforinternalGMuseonly NottobeduplicatedordisclosedoutsideGMwithoutapprovalofDonSmith 586 940 8996 TheVehicleDevelopmentProcessis TheprocessforbringingavehicletothemarketplacefromPlanningtoProduction AplanforGeneralMotorstogetcommongloballywhilemaintainingourfocusonspeedtomarket CommongloballymeansusingthesameVDPinallregionswhereGeneralMotorsconductsvehicledevelopmentactivities A ArchitectureDevelopmentProgramFraming Styling Sourcing ManageProgram Requirements Manufacturing Engineering AA ArchitectureApprovalCSO ContractSignOffSORP StartofRegularProductionAFI ArchitectureFramingInitiationDSI DocumentofStrategicIntentVDR VerifiedDataReleaseASSI ArchitectureStatementofStrategicIntentPFI ProgramFramingInitiationVPI VehicleProgramInitiation WhatistheGVDP TheGVDPdocumentsprogramlevelactivitiesfromAFItoSORP ManyfunctionalactivitiesaredocumentedandtrackedatalowerlevelthantheGVDPdocumentation Thischartshowswheredocumentationistrackedandamajorityofresourcesarecommittedattheprogramlevel Shadedbarsindicatealowerlevelofresourcerequirements A SupplierQuality EarlyunderbodydevelopmentsupportsGM sglobalarchitecturesharingstrategyStructureddecisionandreleaseprogressionenablesoverlappingvehicledevelopmentEarlyinvolvementbycriticaldecisionmakersEarlierproduct processlearningcyclesreducelatechangesIntegratedvirtuallearningcyclesreducetheneedforphysicalhardwareManufacturingProcessdrivenproductdesignComponentandsubsystemsourcingtiedtodesignprogressionGloballycommoncoreprocessesfacilitateworksharing UnderlyingGVDPPhilosophies A GVDPTerminology TimingofGVDPtemplatesareindicatedinmonths Milestonesindicatethestartortheendofsomesignificantperiodofwork Italsoindicatesthebeginningofthenextsubphase TimingofMilestonesisindicatedinweeksfromSORP CSO ContractSignOffSORP StartofRegularProductionVPI VehicleProgramInitiationDSI DocumentofStrategicIntentVDR VerifiedDataReleaseVTS VehicleTechnicalSpecifications LinktoTemplatesSlide ProgramQualityReadinessReviews PQRR supportthereviewofCriticaltoQualityandCriticaltoReadinessGVDPdeliverables Marketcliniceventstosupportdesignandfinancialassessment A AFI ArchitectureFramingInitiationPFI ProgramFramingInitiationVDR VerifiedDataReleaseDSI DocumentofStrategicIntentSORP StartofRegularProductionVPI VehicleProgramInitiation GVDP5 1Framework AFI Architecture Engineering Validation Tool Launch DSI VPI VDR SORP Styling PFI A MainTasksandMilestonesforaProgram VDR SORP PFI DTA DSO ESO CVER SVERIVBR LLIVER IDR FIVC FirstIntegrationVehicleComplete FMC FPPVC 1stProduct ProcessValVehComplete SMVBns StartManuf Val BuildNonSalable SMVBs StartManuf Val BuildSalable FSMC STD VirtualAssessments EngineeringReleases HardwareStages ProgramFraming Development Design Engineer Source DSI VPI SF CSO CSO ContractSignOffLL LongLeadVDR VerifiedDataReleaseDSI DocumentofStrategicIntentMfg Manufacturing VER VehicleEngineeringReleaseDSO DesignSign OffPFI ProgramFramingInitiation S Structure C Concept I Integration DTA DesignThemeAlternativesReqmts RequirementsVPI VehicleProgramInitiationESO EngineeringSign OffSF StylingFreezeV VA VirtualVehicleAssessmentFIVC FirstIntegrationVehicleCompleteSMBV StartManufacturingValidationBuild A Architecture C Concept FMC FirstMuleComplete s saleable ns nonsaleable DSO DesignSign Off I Integration FPPVC FirstProduct ProcessValVehicleCompleteSORP StartofRegularProductionIni Initial P Product Process S Structure IDR InitialDataReleaseSTD SingleThemeDirectionIVBR IntegrationVehicleBuildRelease Reqmts VoiceofTheCustomerProductTechnicalContentMfg Business A FirstMuleComplete ForNewArchitectureProgramsOnly ForNewArchitectureProgramsOnly Pre VPIGVDP Overview ArchitecturalApproval DocumentofStrategicIntent ArchitectureStatementofStrategicIntentReview VehicleProgramInitiation PFI Yes No Arch FramingInitiation AFI VPI 1mth Arch Mods ProgramFramingInitiation PortfolioDevelopment ProgramFraming ArchitectureFraming Engineering Execution ProgramDevelopment 5 5Mo 7Mo 7Mo 6Mo Ongoing ASSIReview AA DSI PFI VPI 1mth ProgramFraming ProgramDevelopment 5 5Mo 7Mo DSI LeadProgram FollowerProgram s ArchitectureModifications withinbandwidth New ModifiedArchitecture A AA ArchitectureApprovalASSI ArchitectureStatementofStrategicIntentPFI ProgramFramingInitiationAFI ArchitectureFramingInitiationDSI DocumentofStrategicIntentVPI VehicleProgramInitiation ProductDevelopmentBeginswiththePortfolioPlan PortfolioDevelpopment Ongoing A Thepurposeofportfoliodevelopmentisto ContinuallymonitorandassessthecompetitivenessofourcurrentportfolioofvehiclesDefineasetofproposedfuturevehiclearchitecturesandproductprogramswithassociatedtimingIntegratesmulti marketvehicleneedsintotheglobalportfolioReviewandassessmentofnewglobalportfolioopportunitiesIdentifiesneedfornew highlymodifiedarchitecturesMaintainsabalancedresourcestrategytoimplementtheglobalportfolio ArchitectureContent Example A Software ArchitectureContent ExampleCurrentEpsilon Theseareexamplesoftherangeofproductsthatcanbebuiltfromonearchitecture AVehicleArchitectureistheIntegrationofallfiveoftheseelements forafamilyofvehiclestomeetcustomerrequirementsandmaximizeprofits WhatisaVehicleArchitecture Example BOM BillofMaterialBOP BillofProcess A WhatisaVehicleArchitecture COMMONCOMPONENTS BOM Back Thecommoncomponents MaximizeBOMCommonality Thesetofarchitecturecomponentsthatcanbecommon sharedorsubstitutedwithinafamilyofvehicles ThesharingstrategyisexpressedintheVisualBOM BOM BillofMaterial C WhatisaVehicleArchitecture PERFORMANCEBANDWIDTH Back Thefunctional performancelimits EnsuresFunctionalAbility Thefunctionalandperformancelimitsforvehiclesthatthearchitecturecanaccommodate C WhatisaVehicleArchitecture COMMONINTERFACES Back AsetofcommoninterfacesThesetofkeyphysical e g boltpattern andfunctional e g loadcapacity interfacesthatarerequiredtosupportthearchitecturecomponentsharingstrategy thebodyclipsharingstrategy thedimensionalstrategyandthemanufacturingstrategy C WhatisaVehicleArchitecture COMMONMANUFACTURINGSYSTEM BOP Back Thecommonmanufacturingsystem MaximizeImplementationofBOP Themanufacturingstrategythatsupportsprocessdrivendesign plantchaining BOP specificplantconstraintsandtheCorporategoaltomigratetoacommonmanufacturingsystem BOP BillofProcess C WhatisaVehicleArchitecture DIMENSIONALBANDWIDTH Back TherangeofdimensionalflexibilityThedimensionalrangeorbandwidthforvehiclesthatthearchitecturecanaccommodate includingstrategiestovarylength width cowlposition etc C ArchitecturalFraming Engineering Execution Accumulatesmulti marketregulatory performance and dimensional requirementsIntegratestheserequirementsintohigh levelarchitecturesolutionSelectionofarchitectureBOMrowsReviewoftheASSIandapprovalatAA ArchitecturalApproval DocumentofStrategicIntent ArchitectureStatementofStrategicIntentReview VehicleProgramInitiation PFI Yes No Arch FramingInitiation AFI VPI 1mth Arch Mods ProgramFramingInitiation PortfolioDevelopment ProgramFraming ArchitectureFraming Engineering Execution ProgramDevelopment 5 5Mo 7Mo 7Mo 6Mo Ongoing ASSIReview AA DSI ArchitectureModifications withinbandwidth New ModifiedArchitecture PFI VPI 1mth ProgramFraming ProgramDevelopment 5 5Mo 7 5Mo DSI LeadProgram FollowerProgram s A AA ArchitectureApprovalASSI ArchitectureStatementofStrategicIntentPFI ProgramFramingInitiationAFI ArchitectureFramingInitiationDSI DocumentofStrategicIntentVPI VehicleProgramInitiation ArchitectureFramingInitiation ArchitectureApproval ArchitectureFramingInitiation AFI AA ArchitectureEngineering Execution 7Months InitialArchitecturalObjectives OpportunityIdentified BigIdea StrategicRoleoftheArchitectureArchitectureScope TargetSegments Programs Brands InitialParticipatingRegions PrimaryCountriesofSale GlobalVolumes InitialEngineeringStrategy sharing reuse dimensions etc Powertrainguidingprinciples assumptions competitivelandscapeJointVenture AlliancePartnerIdentificationforArchitectureDevelopmentInitialArchitectureQualityTargetsAuthorizesGADTresources ArchitectureKeyBOMRowSelection ArchitectureConfiguration RegionalArchitecturalRequirements ACC ArchitectureConfigurationComplete ASSIPrep VVAASSI AA ArchitectureApprovalASSI ArchitectureStatementofStrategicIntentGPDC GlobalProductDevelopmentCouncilACC ArchitectureConfigurationCompleteBOM BillofMaterialVVA VirtualVehicleAssessmentAFI ArchitectureFramingInitiationGADT GlobalArchitectureDevelopmentTeam B PQRRAA PQRRAFI ArchitectureStatementofStrategicIntent CapabilityofArchitectureApproved Preliminaryregionalvehiclestrategy Programcadence bodystyles regionalmanufacturingallocations etc CompetitivenessandcompetitiveadvantagesenabledArchitecturalrelevanttechnologiesBandwidthofphysicaldimensions proportions bodystylesRangeofperformancecapabilityFinancialboundaryconditions affordablespendingandmaterialcost QualitylessonslearnedandSufficiencyPlanBaselinePowertrainPlan Engine TransmissionFamilies combinationtargets ManufacturingArchitecturePlanExteriorproportionalmodelsandinteriorseatingbuckIntellectualPropertyAgreementsforArchitectureDevelopment ArchitectureKeyBOMRowSelection ArchitectureApproval ArchitectureFramingInitiation ArchitectureConfiguration RegionalArchitecturalRequirements AFI AA ArchitectureEngineering Execution 7Months ACC ArchitectureConfigurationComplete ASSIPrep VVAASSI AA ArchitectureApprovalAPB AutomotiveProductBoardVVA VirtualVehicleAssessmentACC ArchitectureConfigurationCompleteASSI ArchitectureStatementofStrategicIntentAFI ArchitectureFramingInitiationBOM BillofMaterial B PQRRAA ASSIReview ArchitectureStatementofStrategicIntentReview PQRRAFI PQRRASSI ArchitectureApproval ArchitectureSolutionApproved Vehicleportfolio participatingmarketsSelectionofarchitecturesystem componentconceptsolutionsArchitectureCostStatus investment engineering materialcost QualityarchitectureBOMRowtargetsareroughbalanced within15 ManufacturingArchitecturePlan Refined RefinedArchitectureImperatives Cost Mass Quality Performance IntegratedPackageArchitecturePowertrainPlan ArchitectureKeyBOMRowSelection ArchitectureApproval ArchitectureFramingInitiation ArchitectureConfiguration RegionalArchitecturalRequirements AFI AA ArchitectureEngineering Execution 7Months AA ArchitectureApprovalASSI ArchitectureStatementofStrategicIntentGPDC GlobalProductDevelopmentCouncilAFI ArchitectureFramingInitiationBOM BillofMaterial B PQRRAA ASSIReview ArchitectureStatementofStrategicIntentReview PQRRASSI PQRRAFI PQRRAA Summary GVDPAFI AC KeyArchitectureDeliverables ArchitectureFraming Engineering Execution AFI GlobalMarket Arch RequirementsBandwidthofphysicaldimensions proportionsArch BoundaryConditions MaterialCost Investment BodyStylesArchitectureImperativesArchitecturalConceptTechnicalDescriptors CTDs ReqmtsInitialQualitytargets allocatedtoarchitectureBOMRows QualityLessonsLearned SufficiencyPlanMainstreamArchitectureConcept PackagingLoadPathStrategyVirtualArchitectureAssessmentKeyArchitecturalBOMRowsSelectedBaselinePowertrainPlan Engine Trans Families DriveTypes ProportionalModel s ManufacturingStrategy ASSIReview AA ArchitectureCostStatusInitiatetheDesignConceptSheetsVirtualArchitectureAssessmentProportions IntegratedPackagingSystems ComponentConceptSolutionsArchitectureQualitySufficiencyProcessStatusEarlySupplierInvolvement ifneeded ManufacturingConceptArchitectureLearningADVPlan startspre ASSI CapabilityofArchitecture bandwidthsdefined Architecturesolutiondefined BigIdea andStrategicRoleofArchitectureArchitectureOpportunity Volumes TargetSegmentSizes ArchitectureScope Brands BodyStyles RegionsParticipating CountriesofSale InitialEngineeringStrategy Re use dimensions vehicletypes bandwidths PTandDriveConfigurations GlobalVehicleTeardownPlanTargetASSIandLeadProgramSORPCompetitivePTLandscapeandGuidingPrinciplesJVandAPIdentificationInitialArchitectureQualityTargets AFIInputs InitialArchitectureobjectivesidentified Example ArchitectureFraming Engineering Execution ProgramDevelopment AFI ASSIReview AA VPI Capabilityofarch bandwidthsdefined ArchitectureCapabilityconfirmedvirtually Architecturesolutiondefined AFIInputs Initialarch objectivesidentified AllcomponentsmeetMasstargetsAllpartsmeetFEAtargetsRequiresaccurateLoadsComponentdesignsaremanufacturableAllFastenerssizedandshowninmath CoarsecomponentpackageASSIrequirementshavebeenmetPreliminaryloadsestimated MultipledesignsolutionsforsomecomponentsOnlyonesideofvehicledefinedPackageCorporateCommonComponents SuspensiongeometryroughlydefinedSuspensiontypeselectedRidetravelsestablishedKeyIDSRsdefined CoarsetireflopsgeneratedAbove MinWheel MaxTireCoarsepackagingstudytodeterminecomponentlocations ArchitectureDevelopment FrontSuspensionExample AA ArchitectureApprovalDSI DocumentofStrategicIntentPFI ProgramFramingInitiationAFI ArchitectureFramingInitiationFEA FiniteElementAnalysisVPI VehicleProgramInitiationASSI ArchitectureStatementofStrategicIntentIDSR IntegrationDrivenSubsystemRequirement DSI B ProgramFraming PFI ProgramFramingandDevelopment DevelopcommonprogramvisionandobjectiveswithLeadershipTranslatecustomerandcorporaterequirementsintotechnicalrequirementsUnderstandtheengineeringsolutionswithintheexistingarchitectureModificationsasrequiredwithinexistingbandwidthsDevelopthecompatibleboundaryconditionscapturedintheDSI ArchitectureModifications withinbandwidths PortfolioDevelopment Ongoing ArchitecturalApproval ArchitectureStatementofStrategicIntentReview ArchitectureFramingInitiation AFI ArchitectureFraming Engineering Execution 7Mo 6Mo ASSIReview AA PFI VPI 1mth ProgramFraming ProgramDevelopment 5 5Mo 7Mo DSI LeadProgram FollowerProgram s New ModifiedArchitecture DocumentofStrategicIntent VehicleProgramInitiation ProgramFramingInitiation Arch Mods PFI VPI 1mth ProgramFraming ProgramDevelopment 5 5Mo 7Mo DSI Yes Yes No AA ArchitectureApprovalASSI ArchitectureStatementofStrategicIntentPFI ProgramFramingInitiationAFI ArchitectureFramingInitiationDSI DocumentofStrategicIntentVPI VehicleProgramInitiation A CountriesofSale ProgramFramingInitiation ProgramFramingInitiation GPDC ProgramFraming PortfolioDevelopment DocumentofStrategicIntent Ongoing PFI GVDP PFC PDC 5 5months DSI DSIPrep PQRRDSI ApprovedNoDandSORPdateGVLE ProgramTeamIdentifiedVehicleTeardownPlanandRegulatoryCheckList MSR TVR ProgramFramingKickoff Approves kick off ofprogramDSIdevelopmentConfirmsPFIinputs ProgramProfileArchitectureInitialLifecycleandScopeInitialBodyStyleandBrandAssumptionsPreliminaryPowertrainPlanInitialCapitalAssumptionsandEngineeringWorkloadAffordableSpendingTargetsInitialProgramQualityTargetsPreliminaryGlobalVolumesCountriesofSale InitialConsumerInsightsBriefInnovationWorkshopResults InitialGlobalProductResearchPlan InitialJointVenture AlliancePartnerIdentificationKeyIssuesProposedProgramPlan COS PQRRPFI ConductPQRR ProgramFramingKickoff CountriesofSale MSR TVR COS ProgramFramingInitiation DocumentofStrategicIntent ProgramFraming PortfolioDevelopment ProgramDefinitionComplete Ongoing PFI GVDP PFC PDC 5 5months DSI DSIPrep PQRRDSI Objectives ApproveDSIvehicleprogramboundaryconditions intermsofprice approvedtargetvolume quality BOMreuse archandplant PT CM capital investment programtiming TransitiontheprogramfromPortfolioPlanning GSD toProgramManagement VLE withahighdegreeofconfidencethattheboundaryconditionscanbemet DocumentofStrategicIntent WhattheDSIhelpstheorganizationtoaccomplish FrametheopportunityDevelopthemarketpositioningGeneratetechnicaltargetsDeveloptechnicalsolutionsBeginDesignstudiesCreateManufacturingplanEstablishProgramManagementdeliverablesDocumentProgramBoundaryConditions PQRRPFI VerifiedDataRelease DSI AlternativesDevelopment DesignThemeAlternatives 11weeks 11weeks DesignIntent ProgramExecution VPI VDR SORP 9weeks FEW ThemeSelection Clinic DSItoVPISummary AD DTA STD DesignThemeAlternatives AlternativesDevelopment VehicleProgramInitiation StartofRegularProduction ProgramFraming PFI AD AlternativesDevelopmentDTA DesignThemeAlternativesSORP StartofRegularProductionBOM BillofMaterialPET ProgramExecutionTeamSTD SingleThemeDirectionCMP CostManagementProcessPFI ProgramFramingInitiationVDR VerifiedDataReleaseDSI DocumentofStrategicIntentSOR StatementofRequirementsVPI VehicleProgramInitiation 31weeks A DeveloptheCharterEnsuremainstreamDesignsolutionis balanced feasible tomeettheprogramBOM manufacturingregmts DevelopHigh leveltradeoffdecisionsandbalancedbusinesscaseClearlyunderstandissuesandtheirresolutionplansFinalizecross functionalprogramactivitiesforprogramexecution ExplorethefullrangeofstylingthemesContinueCostManagementProcess CMP InitiateSORprocessonlong leadcommoditiesUpdateBOMsubsystemproposalsEstablishhighlevelvehiclerequirementsandinitialallocationofimperatives ContinuefullsizeclaydevelopmentUpdateengineeringsolutions programrequirements andinitialbusinesscaseUpdateBOMsubsystemproposalsIdentifyissuesandresolutionplans Summary GVDPPFI VPI KeyProgramDeliverables ProgramFraming PFI VPI ProgramDevelopment PFIInputs DSI Productandprogramboundaryconditionsdefined Winningthemewithengineeringsolutionsthatmeetsbusinesscase Initialprogramobjectivesidentified ProgramCharterProgramVisionBusinessCaseSingleThemeDirectionFullScaleThemesClinicResultsEngineeringSolutionsVirtualVehicleAssessmentManufacturingStrategy InvestmentApprovedProgramPlanProductProgramContentDevelopQualityAssessment ProgramProfileArchitectureInitiallifecycleandscopeInitialBodyStyleandBrandAssumptionsPreliminaryPowertrainPlanInitialCapitalassumptionsandEngineeringWorkloadAffordableSpendingTargetsPreliminaryGlobalVolumesCountriesofSale InitialConsumerInsightsBriefInnovationWorkshopResults InitialGlobalProductResearchPlan Init InitialProgramQualityTargetsJointVenture AlliancePartnerKeyissuesApprovedNoDandSORPdateProposedProgramPlanGVLE ProgramTeamIdentifiedVehicleTeardownPlanandRegulatoryCheckList ProgramVision KeyObjectivesTargetMarket TargetCompetitorProgram FinancialBoundaryConditionsVision ProportionalModelModificationswithinArchitecturalBandwidthVirtualVehicleAssessmentPowertrainPlanProgramBOMStudyPlant s IdentifiedandInvestmentRangeQualitySufficiencyPlanSta