QCS800_A_PPT_EN.ppt

QualityControlQCS800 xA QualityControlQCS800 xAArchitectureMeasurement ActuatorsMD CDControls ReturnonInvestment LifecycleManagementNextSteps Agenda CustomerMeeting Helpingtoplotthecourseforourindustry MechanicalScanner BasisWeightGauge MoistureGauge OptimizingControls X RayAsh CDControl SliceMotor ColorControl X RayCoatWeight MotorizedCDCoatWeight IntegratedSystem SmartProcessor FullSheetImaging FiberOrientation 1960 1950 1970 1980 1990 2000 IndustrialITforPapermakingQCS800 xA AdvancedColor CDControls QualityControlQCS800 xAArchitecture System800 xA QualityControlQCS800 xAEnterpriseAccess CitrixServerbased thinclient remoteoperatorconsolesIntegrationwithmillwideinformationmanagementandproductionplanningsystemsGatewaytoWorldWideWebRemoteconnectivityviaNetMeetingReal timediagnosticsFulloperationcontrolOperatortutoringMillcontrolledsecurity Why ExtendsprocessvisibilitytootherplantandofficeareasAllowscommonstorageofallproductiondataPutsABBbreadthanddepthofexpertiseatyourfingertipsRemoteoperationsandtroubleshooting System800 xA QualityControlQCS800 xANetwork Interfaces CommunicationNetworkEthernetOPCDeviceInterfacesQCSLANOPCFieldbusFoundationHartProfiBusSerialMODBUS3rdpartyCDactuatorprotocols Why InformationinfrastructureOpencommunicationwiththeoutsideworldFlexibleinterfacingtothirdpartiesDeviceleveldataaccess System800 xA QualityControlQCS800 xASystemWorkplaces HarmonizedDisplayswithDrives DCS WIS etc PersonalizedtothetaskMaintenance Engineering Operations andManagementWetEndandDryEndsummarydisplaysIntegratedServiceWorkstationEnhanceddisplayfunctionalityContours waterfalls 3 DgraphicsPoint clickcontextspecifichelpEmbeddedsystemdocumentationUnprecedenteddataaccessHighfrequency20mstrends300scanreal timeprofilebuffer72hourdatabufferforanalysisusingMATLAB Excel orXGP Why Single lookandfeel forentiremachineautomationsystemGreatereaseofuseforfasttimetoactionGreateroperatorempowermentincreasesmachineefficiencyLowertrainingandconfigurationcosts System800 xA Objects AspectsPutsDataWhereYouNeedIt QualityControlQCS800 xAControllers PC basedsoftcontrollersStandardQCSapplicationsAspectsserverConnectivityserverApplicationspecificcontrollersSystem800 xAforallapplicationsAutomatedtoolsforsystemconfigurationSupportsupto10MachineDirectionand10CrossDirectionControls Why IEC61131openstandardswithAC800MsolutionScaletomeettheneedstodayEasilyexpandstoaccommodatefutureneeds System800 xA QualityControlQCS800 xAFieldDevices Upto6ScannersPlatformsUpto15measurementsperscannerUpto10ActuatorsSystem800 xAactuatorinterfacesolutionsClassicABBand3rdPartyCDActuatorSupportInstrumentationTraditionalI OsolutionsSmartInstruments Why Industry sbestscanners sensors andactuatorsdeliveroptimumresultsScalabletomeetallneedsRe useofexistingdevicesprotectsinstalledassetbase System800 xA QualityControlQCS800 xAArchitectureMeasurement ActuatorsMD CDControls ReturnonInvestment LifecycleManagementNextSteps Agenda CustomerMeeting SP1200 SP700 ReflectionSP QualityControlQCS800 xAScanningPlatforms TheStrongest MostReliableScannerintheIndustry Papermaker sacceptanceworldwidewithover2000installedProvenreliableandruggedinharshenvironmentsEaseofmaintenancewithendcolumnaccessEdge to edgescanningwithaccuracy KeyAdvantages MinimumDowntime LongerEquipmentLifecycle QCS800 xA BasisWeightKryptonStrontiumPromethium MoistureHemiPlusReflectionPlusMicrowave CaliperGT MeasurementsforAllApplications Ash2 Component3 Component ColorL a bCIELABBrightnessUV QCS800 xA FiberOrientationDual sidedFiberAngleFiberRatio OptiPakFormationOpacityBrightness GlossSingleordual sidedAirorrollersheetguides MeasurementsforAllApplications CoatWeightDirectIRWeightDifferenceAshDifference QCS800 xA OnlinepredictionofdimensionalstabilityproblemsHighersheetqualitywithfewerrejectsforcurl twistwarp andstrengthBettersheetrunnabilityonthepapermachineandindownstreamprintingandconvertingoperationsFewercustomercomplaintsandassociatedreturns Strength Curl andTwistWarpMeasurement FiberOrientationDeliversResults FiberOrientationSensorAnalysisofFinePaperSamples QCS800 xA ProfilersforAllApplications Finishing KeyAdvantages BestResolution downto60mm Highestsheetquality HybridSolutions mix match Mostcosteffective QCS800 xA ABBWeightProfilers34 since00 SmartWeightProfilers198 since93 SmartDilutionProfilers24 since95 LinearSteppers359 since86 SteamProfilers268 since86 Air WaterSprays241 since78 WaterSprays53 since86 Thermo Profilers202 since86 SmartCalenderProfilers45 since95 InductionProfilers30 since88 CoatWeightProfilers69 since90 FinishingProfilers smoothness gloss 123 since92 ExtensiveCDActuatorExperience 1 646Total QCS800 xA Fastestrecoveryfromprocessupsetsandmostsaleableproductduringstart upandgradechange InductionxPProfilerDeliversResults RollTemperature Celsius Impossibleforcompetitiontoachieve BrandMInduction ModernHotAirShowers VintageHotAirShowers ABBInductionProfiler BrandHInduction 3 5Xfastertimetotarget ElapsedTime QCS800 xA ABBoffershigherReturnonInvestment InductionxPProfilerAdvantagesFasterprocessrecovery HighestPower upto100kW meter Highestsheetquality BestResolution downto60mm Mostcosteffective HybridSolutions mix match QCS800 xA QualityControlQCS800 xAArchitectureMeasurement ActuatorsMD CDControls ReturnonInvestment LifecycleManagementNextSteps Agenda CustomerMeeting Control OptimizingCoreProcesses CDControlVariationReductions USFinePaper Multi PlyControlsStockandPlyLoadingConsistencyCompensationMultipleDryStockFlowMulti HeadboxMulti PlyGradeChangeColorControlsMultivariableColorDual SidedColorFluorescentWhitenessFastShadeChangeAdvancedControlsPulperRefinerStockBlending MDControlsWeightMoistureAshOpacityGlossCoatweightDryStockFlowCascadeWeightControlDryerRatioControlCoordinatedDryerControlCDControlsWeightMoistureCaliperGlossSmoothnessCoatweightLocalVariabilityOptimizingControlsHeadboxCoordinatedSpeedChangeSpeedOptimizationAutomaticGradeChangeFastGradeChange KeyAdvantages GreaterProductUniformity MinimizesProcessUpsets LessSheetbreaks IncreasedMachineEfficiencyFasterProductChanges LessOff SpecPaper QCS800 xA Control What sNew PatenteddesignforthemostdemandingapplicationsHighspeed largetrimmachinesHighprofileresolutionsHighactuatorcountsEliminates local profilevariationsDetectsdegradationbeforeoutofspecDefinesthebestmappingforoptimumqualityTransparenttooperations LocalVariabilityControl CrossDirectionControlwithLVControlperformsverywell Itrunsinthebackground transparenttooperators itiseasy to maintainandhasgreatperformance Theresultingprofile2 isveryconsistentandstable DaveMoore SeniorProcessEngineer SappiSomersetMill QCS800 xA Control What sNew FastGradeChange ColorControl QCS800 xA NormalShadeChange AdvancedShadeChange Control What sNew ColorControl AdvancedShadeChange QCS800 xA QCS800 xADeliversResults QCS800 xA Example ReturnonInvestment QCS800 xA QCS800 xAResults MXReplacement TotalEconomicBenefit 1 271 930USD QCS800 xA QCS800 xAResults MXReplacement QCS800 xA MetsoReplacement QCS800 xAResults MetsoReplacement Tissue QCS800 xA QCS800 xAResults MetsoReplacement Tissue QCS800 xA QualityControlQCS800 xAArchitectureMeasurement ActuatorsMD CDControls ReturnonInvestment LifecycleManagementNextSteps Agenda CustomerMeeting ComprehensiveLifecycleSupportProgramStepUp SystematicmodernizationoftheQCsystemSentinel Softwareupdatestokeepwithtechnology enhancementsDiscountincentivesforupgradesSmall manageablestepstokeeppacewiththeindustry Protecting1billionUSDinstalledQCSAssets LifeCycle LifecycleProductsCreateBenefitsfor OperationsManagers M wanthighestreturnofinvestment lowrisk highuptime smoothoperation reducedproductionandmaintenancecostEngineersandEngineeringManagers E wanttotransformaspecificationofaplantintoarunningplantinshortesttimewithlowestcostITManagers M wanttostaycurrenttothelatestindustrystandardsandthirdpartyOPCconnectivityandnosecurityissuesOperators O wanttorunaplantinasafewayandproduceproductsinrequiredquantityandqualityMaintenanceandServicePersonnel S wanttosecure100 availabilityofplants applications andpeaceofmind LifeCycle LifecycleManagementOverview AutomationSentinelKeepssoftwareatthemostrecentversion StepUpProgramsUpgradeinstalledsystemtoup to datetechnology LifeCycle StepUptoQCS800 xA Value MigratetoABB slatestQCS800 xAIncentivepricingReuseexistingequipmentEngineeredSteps smoothtransitionwithlowriskIncreasedefficiency reliability andROALoweredproductionandmaintenancecostsEvolutionthroughenhancementwithoutobsolescence LifeCycle AutomationSentinel Staycurrentwithtechnologychangese g MicrosoftQCSApplicationSoftwarestayscurrentwithOCSPlatformSoftwareversionupdatesSoftwareareupdatedwithROIvalue creatingsystemandprocessrelatedenhancementsandthelatestmaintenanceresolutionsCustomerlicensesevolvetothenextgenerationsolution purchasesoftwareonce Sentinelrenewalspullsoftwareforward Planandbudgetyourevolutionpathforwardwithpredictablecosts nosurprises Workswithyourschedule UpgradeyoursoftwareonyourtimetableThemostaffordableevolutionpathtotheenrichedSystem800 xAoperatingenvironment LifeCycle AutomationSentinelProgramHighlights Programthatdeliverssoftwaresupporttomatchcustomer sneedsOn lineaccesstoproductdocumentationandreleasenotesTechnicalphonesupportOn lineaccessanddownloadofsoftwareversionsandpatches andfirmwarecodeMostcosteffectiveevolutionpat