仓库管理培训流程warehouse_training（PPT35页).ppt

WAREHOUSETRAINING仓库培训 PREPAREDBYPERRYZHOU Warehouse仓库Management管理BasicKnowledge基础知识 WarehouseFunction仓库的功能 Providespace提供空间Warehousecapacity仓库的容量Providetime提供时间Purchaseleadtime采购时间Serviceproduction服务于生产 SolectronMaterialclassification ComingMaterial DM SMT PTH DirectMat l allcomponent PCB IDM IndirectMat l grove solderpaste packageMat letc NDM No inventoryindirectMat l machine toolsequipmentetc Aparts80 valueand20 QtyofBOMBparts15 valueand35 QtyofBOMCparts5 value45 QtyofBOM SolectronBusiness Turnkey profit Manpower Material Consign profit 料号的组成AGT1AB105530005 C 前缀 后缀 Safety Security安全Storecapacity库存容量Mat lflow Doc flowprocess物流与文件流PCsystemcontrol INFIMACS 微机系统控制W Hlayout仓库布局Storage储存与保管 Basicprincipleofwarehousemanagement W HSafetyandsecurity仓库的安全 Don thurt oneselfandpartswhenwemovetheMat l当我们在搬运货物时不要伤害自己和货物Safetyoperationregulation遵守安全操作规则Preventthematerialfromlosing 预防材料的丢失Securitysystem保安系统 What sstorecapacity 什么是库存容量 Howmanybin boxandpalletpositionsforbulk allcomponent andchemicals所有的元件需用多少BIN BOX和铲板的空间Howmanykindsofcomponentsforoneprojects 一个项目有多少种元件Mat lturns材料的流转Finishgoodscapacity Frequencyofshipment成品的库存容量 出货频率 HowtoEnsureMaterialAccurateFlow怎样保正精确的物流 CorrectitemandpartNo 正确的项目和料号 CorrectQTY cyclecount 正确的数量 盘点 Correctlocationandorientation正确的位置和方向 Correctstatus正确的状态 Correcttrackform正确的跟踪单 Correctclassification正确的分类 HowtoensuredocumentAccurateflow怎样保证精确的文件流程 PCSystemControl infimacs 计算机系统控制 INFIMACS WAREHOUSELAYOUT仓库布局 RECEIVINGAREA收料区MRBAREAMRB区STOCKROOM仓库DIRECTMAT lAREA材料堆放区WAITINGFORSTOCKAREA等待上架区KITTEDAREA备料区CAGEROOMCAGE房KEY INAREA 电脑输入区FGS成品区SHIPPINGAREA出货区GENERALINDIRECTMAT l非直接材料区PENDING待处理区SCARP报废区 Storagemethodology储存方法CagepartsstorageforsecurityAPart放入cage中Shelvingbycustomer按客户分开材料FIFOSystem先进先出系统Usingbin cardcontrol用bin card控制ColorcodesFIFOlabelsonreelforturnkeyprojectTurnkey材料贴FIFO标签MonthlabelonreelforconsignprojectConsign材料贴月标签Moisturesensitivecomponentcontrol湿度敏感元件控制 Materialsstorage材料的储存与保管 RECEIVINGAREA收料仓 Stockroom仓库 PICKLIST Kanban备料单 看板 PRODUCTION生产线 FGS成品库 CUSTOMER客户 VENDOR供应商 SCRAP报废 TURNKEY FAIL差异 FAIL坏Performinvoice形式发票 ARFRMC增料 VRR供应商坏料退回 Performinvoice形式发票 SR P S出货需求单 装箱单 W HMat l Doc Flowchart 仓库文件和材料流程图 IQA进料检验 CONSIGNED PRR生产线坏料退回 RT MRB UAI PENDING待处理 ScrapNotice FGS成品 PRF 退料单 报废通知 收料单 照用 Receivingflowchart收料流程图 Vendor供应商 Dockarea卸货区 Discrepancy 差异 Stagingareaforcorrectingtheproblem整备区 Anyvariance 数量差异 Labelingarea贴标签区 IQA来料检验 Damaged 损坏 Overseas 进口 非本地 Import Export进出口 Contactbuyer等待处理区 Pending等待处理区 Takephotoforevidentandverification Contactsales联系供应商或货代 UpdatePdriveforvariancereport把差异报告放在P盘 RTV拒收 No Yes Yes Yes No Yes GenerateRT FIFOlabel键入系统 产生RT和FIFOLABEL No No CheckD O P L package PO QTY检查送货单 装箱单 定单 数量 料号 IQAFlowChart IDR InspectionDeviationRequest Receiving Materialdocksin IDRstampmarkingoneveryFIFOlabel Verifyvendor PONo DO Invoice Packagecondition PartNo Description Quantity Raisedbybuyerwhen GenerateRT ReceivingTraveler 1 Linedown GenerateFIFOandattachtoeverypackaging 2 Specificationnotavailable 3 Waiverfromcustomer IQA CheckRT sendbacktoreceivingstoreifanydiscrepancy UIR UrgentInspectionRequest CheckVendoragainstAVL CCL followMRBprocedureifanydiscrepancy SupersedeFIFOsystem RetrieveHistoryFile Historycardspecificationetc bypartandproject RaisedbyBuyer approvedbyIQA SamplingInspection Exception Vacuumpackedmoisturesensitivecomponent OtherExemptedInspectionComponent DockToStock ILT InterLocationTransfer Checkpackingintegration Usedtotransfermaterialbetween Visualinspection IQA MRB Warehouse Measurement mechanical electrical Loosecomponent AQL 0 65 C 0MIL STD105E 5samples reelfor1reelalot 3 sample reelforseveralreelsalot Accept RejectedMaterial MaterialmovewithPending stickertoMRBlocation MDR MaterialDiscrepancy Report MRBmeeting informcustomer orvendorwhenevernecessary UAI Screen ReworkRTVscrap others customerapproval Warehouse pass no yes MRB ADR Flowchart IQA MRB ADR UAI SORT RTV SCRAP STOCKROOM VENDOR ANYQLYORADMIN PROBLEM Shipmentprocessflow PROCESSFLOW流程 DOCUMENTA RPROD SCHEDULEPROD PACKERFGSNOTEPROD EXEC MHFGSNOTEPROD EXEC MHFGSNOTEPROD STOREHANDFGSNOTESTOREHANDBINCARD FGSNOTESTOREHANDPROD SCHEDULEPCSHIPMENTREQUESTINVOICEFINANCEACCOUNTINGPACKINGLISTSTOREHANDSR INV PACKLISTSTOREHANDBINCARDSTOREHAND PRODUCTIONPACKING SHIP PREPAREINVOICE PACKINGLIST RAISESHIPMENTREQUEST UPDATEBINCARD DATAENTRY STOCKINFGS CONFIRMRECEIPT SENTTOFGS RAISEDFGSNOTE UPDATEBINCARD INFI 出货流程图 BillOfMaterial bom MATERIALSTATUS Backflush Cyclecount ApartsweeklycyclecountAPart每周盘点一次BpartsmonthlycyclecountBparts每月盘点一次CpartsquarterlycyclecountCparts每季盘点一次IDMmonthlycyclecount Exceptsolderpastsandglue IDM每月盘点一次 除了焊膏和胶水 Solderpastsandgluemustdodailycountandcheckitsexpiredate焊膏和胶水每天盘点并检查保质期 STORECYCLECOUNTPROCESS A B C CLASSIFICATION APARTSWEEKLYCYCLECOUNT 20 ITEMDAILYCOUNTED UPDATECYCLECOUNTDATAFORM BPARTSMONTHLYCYCLECOUNT 5 ITEMDAILYCOUNTED CPARTSQUARTERLYCYCLECOUNT 1 7 ITEMDAILYCOUNTED HOWTOMAKESURETHEQTYINSTOREISRIGHT怎样保证仓库数量准确 Anydiscrepancymustbesolutionatreceivingpoint任何差异必须在收料时解决AcceptingmustbaseontheQTYstatedinR T必须按照RT的接收数量上架Anyissuingandacceptingmustupdatebincardatsametime发料和上架的同时填写Bin CardAnydocumentationmustkeyinatsameday任何文件必须在当天输入Fulfillingdailycyclecountsystem按盘点计划每天做盘点weeklyreviewreceivingandshipmentlogs 每周回顾收料和送货记录 WAREHOUSEOPERATION EsdInWarehouse仓库Esd Everyonemustputonheelstrapandsmockinwarehouse在仓库的每一个人必须戴脚腕带 穿静电工作服AllcomponentsmustbepackbyESDpackage所有的元件必须用防静电包装Wriststrapinsertsocketwhendirectlytouchcomponentsusehand当直接用于去接触元件本身时必须把手腕带插进静电插座里Don tputIConfoam不要用泡沫包装ICChecksubjectwhichESDdamageinESDbox检查静电盒中有无引起静电损害的物品 HowtoHandleComponent怎样具体操作 Setitupthefreereelforcutmat landsealbypaperl