水龙头生产流水线测试装配工序卡示范(脸盆).doc

欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-151File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：1/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第一道工序：装阀芯、压阀盖、水嘴、测试、装饰盖The First Step: Cartridge 、cartridge nut and aerator assembling 、testing、cover共4道 第1道 Step 1/4装配零件清单:Component list 序号Code物料品名Name物料品号Reference规格型号Specification单位Unit组成用量Quantity1阀芯cartridge12004P40-单档高脚N-40GBAA个Piece12压阀盖Cartridge nut17006PM42X1.5个Piece13装饰盖Cover13001C40个Piece14脸盆壳体Body40110001-1RS date N II B个Piece15M24*1水嘴Aerator11001C18020C+16027P+30001P个Piece1备注： Remark:欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-152File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：2/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第一道工序：装阀芯、压阀盖、水嘴、测试、装饰盖The First Step: Cartridge 、cartridge nut and aerator assembling 、testing、cover共4道 第1道 Step 1/4使用设备：Equipment;抹油机、压阀盖扭力机、气测机oil apply machine、Torque machine 、air testing machine工具及规格Assembling Equipment:22扳手、压阀盖扭力机夹具、油脂、测试夹具22 spanner、Torque machine Fixture 、oil 、Testing machine Fixture工艺参数Parameter of equipment:压阀盖扭力11-15N.M、工作压力41bar；设备输入压力51bar；Cartridge Nut Assembling Torque：11-15Nm 、 Working Pressure ：41Bar、Pneumatic Spanner Input Pressure 51Bar；检验频率Inspection frequency:11目测11Visual检验项目Self-Inspection:目测壳体是否有电镀缺陷；阀芯是否装到位；Check whether there is scratch, spot or other plating defect. Check whether the cartridge is assembled in the right way.实施时间:Each production time:最大产量：Maximum day output：箱内数量：Quantity per Foam box：12产量时:Output/h:饱和度：Worker saturation：其余公差：Other tolerance：/安装工夹具：Fixture adjustment time:15 min拆卸夹具：Fixture disassemble time：15 min设备清理：Equipment clean time：10min操作过程Operation Process1. 将阀芯的O形圈放到抹油设备上抹上油脂，将阀芯置入壳体内，阀芯的定位脚与壳体的定位孔一定要 对齐，并将阀芯压到位。Apply the oil on the O ring of the cartridge and Put the cartridge in the body and make sure the fixing legs enter the fixing holes of the body well in position.2. 将压阀盖用手轻轻旋入壳体，旋1-2道螺纹。然后将工件放在压阀盖扭力机的夹具上，按启动按钮，设备开始工作,当压阀盖旋紧后，设备自动停止复位，取下工件。Screw cartridge nut on the 1-2 screw thread of the body and put it on the fixture of the torque machine, start the machine to tighten the nut. The machine will stop automatically and take off the body for next step. 3. 先手动将出水嘴总成稍微旋紧到壳体上然后用22的扳手旋紧。Screw the aerator in the body and tighten it by 22 spanner.4. 将工件放在夹具上，双手同时按两边的绿色按钮，待汽缸下降就位方可松手。Put the body in the fixture and press the two buttons.5. 测试完后取下产品，合格则进入下一道工序，不合格则根据不同的产品缺陷做上标记并分开摆放。After the test, the green light is on if the piece is ok or red light is on. If the body is not ok, it will be placed in the reparation zone or proceed with the next step.6. 将装饰盖用手旋到压阀盖上，旋紧且与壳体配合紧密。注意：装饰盖与壳体的配合要好（不能有明显的偏位）。Screw the cover on the cartridge nut and tighten it with the body. Note: The cover and the body shall adjust well.欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-153File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：3/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第二道工序：装手柄、标识盖、提拉塞The Second Step: Handle、Index and stopper assembling共4道 第2道Step 2/4装配零件清单：Component list 序号Code物料品名Name物料品号Reference规格型号Specification单位Unit组成用量Quantity1RS正标手柄Handle01040C-940个Piece12提拉塞Stopper21005P/个Piece13螺钉 bolt29001PM5*8 （V手柄）个Piece14标识盖Index21001P6.8个Piece1备注Remark:欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-154File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：4/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第二道工序：装手柄、标识盖、提拉塞The Second Step: Handle、Index and stopper assembling共4道 第2道Step 2/4使用设备：Equipment:/工具及规格Assembling Equipment:气动扳手、橡胶锤Pneumatic spanner、rubber sinker工艺参数Parameter of equipment:/检验频率Inspection frequency:11目测11Visual检验项目Self-Inspection:手柄、壳体、装饰盖是否被划伤、外观缺陷；标识盖方向是否正确、印刷是否清晰完整。Check whether there is any plating defect on the handle, body and plastic cover. Check whether the direction of the index is correct and have clear blue and red color.实施时间:Each production time:最大产量：Maximum day output：箱内数量：Quantity per Foam box：12产量时:Output/h:饱和度：Worker saturation：其余公差：Other tolerance：/安装工夹具：Fixture adjustment time:15min拆卸夹具：Fixture disassemble time：15min设备清理：Equipment clean time：10min操作过程Operation Process:1. 先固定好阀芯与手柄装配的位置，注意：阀芯与手柄不能装错位。Fix the position between the cartridge and the handle Note: The position of the handle shall be adjusted well with the cartridge.2. 将内六角螺钉放在气动扳手扳头上，然后通过标识盖孔伸入固定孔，注意气动扳手必须与螺丝垂直，然后启动气动扳手旋紧，注意气动扳手不要划伤工件。Place the hexagon nut on the pneumatic wrench and extend it in the fixed hole through the index hole. Start the pneumatic wrench and screw it down. Note: Do not scratch the product by the pneumatic spanner.3. 将标识盖放入（手柄）标识盖孔，将提拉塞放入壳体提拉孔内,用橡胶锤分别敲紧，注意标识盖左红右蓝方向端正。Place the index in the index hole and knock it down with the rubber sinker. Note: Rectify the position of the index to make sure the red signal is on the left and the blue signal is on the right. 4. 合格品流入下到工序。对不合格品根据不同的不良原因做上标记，并分开摆放（可修复产品放黄色泡沫箱中，报废品放红色泡沫箱中）。Identify the defects in different box(Yellow box hold the bodies which can be restored and Red box hold the reject bodies).欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-155File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：5/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第三道工序：打蜡、检验The Third Step: wax-wiping inspection共4道 第3道Step 3/4装配零件清单： Component list序号Code物料品名Name物料品号Reference规格型号Specification单位Unit组成用量Quantity1干燥纸dryness paper35001P/张Piece22气泡袋bubble bag25001P24*22cm个Piece1备注Remark:欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-156File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：6/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第三道工序：打蜡、检验The Third Step: wax-wiping inspection共4道 第3道Step 3/4使用设备：Equipment;/工具及规格Assembling Equipment:手套、海绵、棉布、99#蜡油Glove, sponge and cotton cloth,99#wax工艺参数Parameter of equipment:/检验频率Inspection frequency:11目测11Visual检验项目Self-Inspection:整个龙头的外观是否有麻点、砂眼、擦毛、电镀等问题Check whether there is scratch, Trachoma or other plating defect实施时间:Each production time:最大产量：Maximum day output：箱内数量：Quantity per Foam box：12产量时:Output/h:饱和度：Worker saturation：其余公差：Other tolerance：/安装工夹具：Fixture adjustment time:15min拆卸夹具：Fixture disassemble time：15min设备清理：Equipment clean time：10min操作过程Operation Process1. 在打蜡前检验手柄是否灵活，有没有装到位。Check whether the handle is felxible and placed in position before the wax application.2. 将蜡油挤到海棉上，然后将海棉上的蜡油擦在龙头的各个部位。Squeeze out the wax and apply them all over the mixer.3. 用棉布在龙头上擦拭干净，同时对整个龙头外观进行检验.Wipe the wax with cotton cloth and check all the surface quality of the mixer.4. 将龙头用干燥纸包好，放入气泡袋。pack it in the paper and bubble bag.欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-157File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：7/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第四道工序：放配件、包装The Foruth Step: Put accessory、Pack共4道 第4道Step 4/4装配零件清单：Component list 序号Code物料品名Name物料品号Reference规格型号Specification单位Unit组成用量Quantity1D系列彩盒Carton22079P20.5*15.5*9.5cm个Piece126901N标签 label23121P110*45mm个Piece13/123外箱Outside box22092P43*32*30.5CM个Piece1/124固定座总成Fixing parts14005X/套Piece15保修卡Guarantee card28012P148X87mm张Piece16软管Flexible connector20006PM10-H3/8*37CM FALAIXIDOU根Piece2备注Remark: 欧 洲 工 业 园 区宁波意德西专用设备科技有限公司NINGBO ITC SPECIALIZED EQUIPMENT TECHNOLOGY CO., LTD.文件编号： WI-ZP-158File reference标题：脸盆装配工序卡 Title: Vulcano Basin Mixer Assembly页次：8/8Page版本修订次：03/04Revision生效日期：2011-9-28Effective date：第四道工序：放配件、包装The Foruth Step: Put accessory、Pack共4道 第4道Step 4/4使用设备：Equipment:/工具及规格Assembling Equipment:胶带、3号托盘100*89（每层放六箱，共放3层）Strip、pallet(6 cartons each layer and three layers each pallet)工艺参数Parameter of equipment:/检验频率Inspection frequency:11目测11Visual检验项目Self-Inspection:配件是否放齐全Check whether there is complete of the accessory实施时间:Each production time:最大产量：Maximum day output：箱内数量：Quantity per Foam box：12产量时:Output/h:饱和度：Worker saturation：其余公差：Other tolerance：/安装工夹具：Fixture adjustment time:1