供应商评审细则.xls

供供应应商商评评审审报报告告 page 1 of 2 供应商基本资料 公司名称 负责人 联系人 联系电话 传真 供应产品类型 供应产品名称 公司地址 1 历史及所有权 公司成立时间 公司运作时间 注册资金 企业性质 私营 合资 外资 国有 工厂总面积 建筑物座数 建筑物 自有 租凭 2 财务状况 年销售额 销售成本 年利润 净资产 目前资产 目前负债 3 人员 董事长 总经理 QA经理填写负责人姓名 生产 工程 行政 品质控制 业务 总人数 检查员与操作员的比例 董事长 总经理 QA经理 生产经理 销售经理 客户服务经理 4 销售 直接 代理 代理公司名称 如果是代理请提供授权的代理证书 主要客户 NO客户名称提供产品名称占营业额比例 1 2 3 4 5 5 生产 最大生产能力 班次 正常 两班 三班 6 主要设备 NO设备名称生产厂家数量单位使用情况 1 2 3 4 5 供供应应商商评评审审报报告告 page 2 of 2 序号评分项目最高分数合格得分 自评得分 评分评分结果 1IQC管理 282197 REF REF 得分率 实际得分 适用项总分 100 2仓库管理 3设计管控 4供应商管理 5制程控制 6可追溯性管理 7设备管理 8工程变更管理 说说明明 1 得分率 适用项目实际评审所得 总分 适用项目总分 100 其中不 适合项目填写 N A 不纳入计算总 分 但须在记录中注明原因 2 评分项目分为三大部分 一 1 9项为品质管控 二 10项为RoHS管控 三 11项为EICC社会责任 当评分项目三大部分都 合格得分 才能判定合格 如有其中任何一 项不合格 则整体判定不合格 9信赖性管理 10RoHS管控936500 11EICC社会责任755300 总分450315 REF REF 评评分分评评级级评评分分说说明明 80 分分以以上上合合格格可可以以接接受受 70 得得分分率率 80 条条件件合合格格有有条条件件接接受受 条条件件是是供供方方须须在在两两周周内内回回复复审审核核发发现现的的问问题题点点 CAR CAR单单 审审 核核员员确确认认问问题题点点的的改改善善内内容容 并并由由供供方方提提请请第第二二次次审审核核 经经确确认认有有效效后后 给给出出 可可以以接接受受 的的综综合合评评审审意意见见 得得分分率率80 Observation70 80 Failed 70 IQC管理 仓库管理 设计管控 供应商管理 制程控制 可追溯性管理设备管理 工程变更管理 信赖性管理 RoHS管控 EICC社会责任 PASS FULLY APPROVED OBSERVATION FAILED Receiving and IQC IQC管管理理 自评得分 0复评得分 0 序序号号 No 稽稽核核标标准准 Audit criteria 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 是否有物料收料管理程序文件 其是否有控制不合格物料的处理程序 Is there a document for materials receiving Is there the procedure for non conforming material handling 2 供应商是否有确认来料是合格供应商提供的 是否有最新版本的合格 供应商名册供IQC检验 供应商有无在收料时检查其运输 包装状况 是否检查以确认所收的货物是正确的 例如确认部件名称 部件编 号 批次编号 数量等 Does the supplier verify to ensure the incoming part is of approved vendor Is there the latest edition of approved vendor list AVL for IQC inspection Is the shipping packaging condition of incoming part checked Will check to ensure correct delivery of parts e g verify part name part lot quantity and etc 3 收货记录与其相对应产品是否清晰并可确认 收货报告是否被正确的 归档和保存 这些记录有无易于被适当的人获取和分派 Is the receiving record legible and identifiable to the product involved Are receipt reports correctly filed and controlled Is the record readily retrievable distribute to appropriate persons 4 是否有指定IQC物料检验的物料接受目标 如批允收率 百万分之不 良率等 是否有所有的检验物料都有相对应的进料检验的作业流程和 合理的抽样计划 来料是否在需要的检查和测试完成后才入仓 Is the material acceptance target in IQC set properly like LAR and DPPM etc Is there incoming material inspection flow and reasonable sampling plan available for each material that inspection is requested Are the incoming materials held until the required inspections tests are completed 5 IQC检验人员是否经过教育训练及考核 是否有IQC检验人员的年度培 训计划 是否有教育训练记录 培训和考核是否有同时包括理论和实 践的内容和要求 Are IQC inspectors trained and examined and certifiled Is there IQC inspector annual training plan training record available Are both therotical and practice requirement included in the training and exmaination for inspector 6 对批拒收的物料 是否有反馈供应商并要求供应商提供改善措施 请 在审核中仔细查对供应商的拒收记录和发出的供应商改善要求SCAR For lot reject material will feed back to supplier and request corrective action Please carefully check and verify the lot reject record and SCAR record of supplier in the audit Receiving and IQC IQC管管理理 自评得分 0复评得分 0 序序号号 No 稽稽核核标标准准 Audit criteria 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 7 对拒收材料是否有拒收 MRB Material Review Board 的跟踪流程 所 有走MRB Material Review Board 流程的材料是否都有标识 所有拒 收的材料是否有标识注明拒收原因 数量 日期等信息 Is there a reject MRB flow and procedure for rejection Are all mateials to be run MRB flow identified and labelled well Are all rejected materials properly identified by their reject reason and quantity and date information 8 IQC检验员是否有遵循检验指导书进行检验 所用仪器装置是否都有 操作指导书 是否有封样或限度样品供IQC参照 Does the IQC inspector follow work instruction for inspection Is there the work instruction for all instruments Is there standard sample or limit sample when inspection 9 进料的测试和检验项目是否完整 所有的检验项目是否都有写入检验 报告 检验记录是否包含如品名 料号 批次号 PO 批数量等基本信息 Does the incoming have good test and inspection coverage Is there complete inspection report for all inspection items Does the inspection record information include P N description lot No and PO etc such basic information 10 所有的来料测试仪器 治具是否有周期性的校验确认 是否定期进行点 检 所使用之仪器 治具及工作台是否有接地并定期检查接地电阻 Are all IQC test instruments and fixture calibrated periodically Are all IQC test equipments maintained regularly Are the macine fixture and working table grounded and resistance of grounded tested periodically 11 IQC检验室温湿度是否受控及每天按时点检 是否有记录 Is the IQC inspection room controlled and maintained daily Is the record available 12 对于静电敏感元件的检验 搬运转移等 IQC检验员是否有正确佩带静 电防护之静电手套 静电环等 是否有对静电环 静电手套 静电衣 表面阻抗 等进行定期点检 是否有点检记录 如此项适用 About the static sensitive device inspection and transfer does the operator dress in static gloves and ring correctly Are the static wrist static gloves and static coat maitained periodically records If this item applicable F092B Warehouse Management 仓仓库库管管理理 自评得分 0复评得分 0 序序 号号 No 稽稽核核标标准准 Audit criteria 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 仓管人员是否经过教育训练及考核 是否有教育训练记录 训练课程是 否须涵盖仓库管理相关知识技能 Are the operators trained and examined training record Does training course include warehouse management related knowledge and skill 2 库房5S是否良好 货架是否有定期打扫 材料在仓库中是否有清楚的标 示及管理 是否有分材料类别进行区域划分 材料是否与料架定位表 中注记一致 Is the warehouse 5S good and all materials shelves cleaned regularly Are all materials sufficiently identified and managed in stock Are there assured area for all materials type Is the material consistent with the tag specified in orientation list 3 是否有有效的先进先出的系统管控以保证材料以及成品出货都做到先 进先出 物料进出记录是否完整 清楚并按程序定义的要求维护和保存 不错料 混料 少料 Is there effective FIFO system to ensure all materials and finished goods shipment FIFO controlled in stock Are all record integrated and clear for the coming materials and shipped materials and maintained per the procedures defined 4 有没有产品和物料处理 存放 包装和运输的流程 Are there procedures for handling storing packaging and delivery of product and materials 5 原材料与成品区域是否完全分开 材料待验区 已验区 拒收区是否有明 确的标识区分 Are there different area for raw material and end product Are wait inspecting area pass area and rejected area identified effectively 6 易燃的 腐蚀性的和有毒的物料有没被很好的保存和分离 必要的保护 手段有没有应用于易燃的 腐蚀性的和有毒的物料 Are flammable corrosive and toxic materials properly stored and segregated Are necessary protection means in place for flammable corrosive and toxic materials 7 工单发料时核对备料单 实际发料 仓储卡 出帐 序号是否一致 Is the BIN card and actual release material consistent with the prepare material sheet 8 对有需求的产品和物料 是否有确切地定义存放周期并执行 如制定 电子 机械件 包材辅料等各个物料族的储存期限 逾期者是否有 IQC重新检验确认 Is it properly defined that the shelf life of products andmaterials like to regulate the shelf life or valid date of each commodity category like the electrical mechanical packing materials Is there IQC reinspection when expired F092B Warehouse Management 仓仓库库管管理理 自评得分 0复评得分 0 序序 号号 No 稽稽核核标标准准 Audit criteria 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 9 是否有定义当物料变坏或者超过有效期被发现时 物料确认和处置的 方法 是否严格和有效地执行 Are methods for verification and disposition of materials defined when deterioration or out of shelf life found Is the executions strictly and effectively 10 合格物料是否有进料检验合格标示 对不合格的材料是否有程序分开 存储和及时处理 Are all qualified coming materials marked for qualified materials Are the non conforming material quarantined and disposed in time according to procedure 11 仓库温湿度是否受控 是否有进行点检 是否有记录 湿度敏感部件 是 否有真空封装或放入防潮箱而非裸露于空气中 Is the warehouse maintained about temperature and humidity and records available Is the IC and PCB vacuumed or preserved in moistureproof box without bared in the air 12 货物堆放于栈板或料车是否超过规定层数 高度 于栈板时是否有使 用护圈 搬运时是否有注意产品防护 Is there specific regulation to the stack height or layer for material Is guard ring used in pallet Is the material protection in transportation enough 13 RoHS材料是否于包装外加贴或加盖RoHS logo RoHS物料是否存放 于特定和标示清晰的区域 以和一般物料区分 Is the package of RoHS material pasted or signed RoHS logo Are the RoHS materials stored in an area which is clearly labelled and identified 14 针对ESD防护区域 是否有于显眼位置张贴明确的ESD防护的规定及 当检测ESD不合格时的处理方法 对于静电敏感部件的储存 搬运和转 移等是否有用防静电盒和静电包装 如此项适用 Is there specific ESD preventive regulation and control method pasted on eyeable place in anti ESD area Is the handling and transfer of static sensitive device using anti static box and packing If it s applicable F092B Design Control 设设计计管管控控 自评得分 0复评得分 0 序序 号号 No 稽稽核核标标准准 Audit criteria 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 有无相应程序去控制 评估 验证和确认产品的设计以确保符合所有的需 求 Are there procedures to control review verify and validate the design of the product to ensure it is meeting all requirements 2 有无计划对每个设计和开发活动的职责进行识别 计划是否随设计的发展 而更新 Are there plans that identify the responsibility for each design and development activity Are the plans updated as the design evolves 3 过期的设计文件有没在应用范围内移除 Are obsolete design documents removed from the application area 4 不同职能部门之间的组织和技术接触能否被很好的识别 文件化 传输和 定期评估 Are organizational and technical interfaces between different groups identified documented transmitted and reviewed regularly 5 供应商是否建立了阶段评估流程去确认整个开发过程直到量产的设计有效 性 如DVT EVT 可靠性验证测试等 Has the supplier established Phase Review Process to verify the design effectiveness throughout the entire development cycle till mass production like DVT EVT relaibility test etc 6 供应商有无足够的测试设备 夹具以及流程来规范设计确认以确保设计输 出能符合设计输入 Does the supplier own enough test equipment tools and procedures for design verification to ensure the design output meet the design input 7 有无对所有的设计更改和修正进行识别 文件化 评估和批准的程序 Are there procedures for the identification documentation review and approval of all design changes and modifications 8 是否所有的设计控制 评估 确认和批准的记录能被很好的保存和维护 Are the records for design control review verification and validation properly documented and maintained Q MCR QAD 160 B 3 supplier Management 供供应应商商管管理理 自评得分 0复评得分 0 序序 号号 N o 稽稽核核标标准准 Audit criteria 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 供应商是否有程序去保证所采购的产品符合指定的要求 对候选的待认证 次承包商供应商有没有具体和可操作的要求 有无受控的合格供应商清单 Does the supplier have procedures to ensure that purchased product conforms to specified requirements Is there detailed and workable requirement for potential supplier Is there a controlled approved vendor list 2 次承包商的选择是否基于它们的能力能满足承包商要求 包括品质要求 次承包商的认证是否有做品质系统审核和制程审核 是否有一个标准的针 对供应商品质系统审核和流程审核的程序或者审核清单 Are subcontractors selected on the basis of their ability to meet subcontract requirements including quality requirements Is subcontractor qualification done by quality system audit and process quality analysis Are there a procedure and checklist for supplier quality system audit and process quality analysis 3 是否对次承包商进行成本 品质 技术和服务的周期性评估 次承包商的认 证记录以及审核记录等有没有在所规定的有效期内被很好的维护和保管 请随机抽查记录 Is the subcontractor appraised periodically by the criteria of cost quality technology and service Are the records for subcontractor approval and regular audit properly maintained and kept according to the defined retention period Please randomly sample records to confirm 4 供应商是否确保次承包商的品质系统控制是有效的 包括任何超出目标的 情形的不良分析与改善 是否有对次承包商的质量表现有定期的评审 并 实施如分级管理 季度商业评审和使不合格供应商失去资格等的管理方式 Does the supplier ensure that the subcontractors quality system controls are effective which includes SCAR for any out of goal situation Is there any periodical review of the sub supplier s quality performance Are the supplier rating quarterly business review QBR and supplier disqualification conducted as the effective supplier management measures 5 是否有识别关键物料 并对关键物料有选定备选的合格供应商 如果有关 键物料为独家供应商 是否有恰当有效的对策以控制和降低风险 Does the supplier identify what key materials are and have backup source for key materials If there s only a unique source for a key material is there any proper and effective measures to control and reduce the risk 6 有没有零部件批准的程序 例如 模具的认可 部件的认可 等等 是否在批 量生产前在生产环境中实施零部件认证 以确保产品质量要求能被满足 Is there a procedure for part approval i e tooling qualification part qualification etc Are part qualification conducted in a production environment to ensure quality requirements are met prior to mass production Q MCR QAD 160 B 3 supplier Management 供供应应商商管管理理 自评得分 0复评得分 0 序序 号号 N o 稽稽核核标标准准 Audit criteria 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 7 零部件认可是否包括关键参数 尺寸的确认 包括工序能力指数CPK 对于 关键参数的不符合 是否会和供应商制定改善对策和措施 Does the part approval include verification of Critical parameters dimensions including capability index Cpk For the non conformity of key parameter s will corrective action be done with sub supplier 8 供应商有没有针对下级供应商关键零部件的有效的包装 标示 产品保护 以及可追溯性控制 与产品ID和追溯性要求一致 Does the supplier have effective packaging identification production protection and traceability control on key components of sub suppliers in compliance with Product ID and Traceability 9 供应商和次承包商之间有没有有效的控制产品或者工程变更的ECN管理 程序 是否有效执行和保存记录 有没有明确的规定 在何种状况下 次 级供应商的变更 需知会并获得客户的最终批准 Does the supplier have effective PCN ECN procedure to control the product and engineering change in subcontractors Is it excuted well with records available Is there clear definition that PCN ECN need to notify the customer like Dowslake and get approval 10 供应商和次承包商之间有没有有效的RMA控制 请查证相关记录 Does the supplier have effective RMA control with subcontractors Please confirm related evidence F092B Traceability system 追追溯溯管管理理 自评得分 0复评得分 0 序序 号号 No 稽稽核核内内容容 Audit contents 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 是否有程序来定义所有产品的标示和追溯性的要求 如批号的定义和控制 追溯方法 相关记录 Are there procedures defining product identification and traceability requirements for all products like the definition and control of the lot number method for traceability related record 2 库存和在线的物料是否有被很好识别和受控 以确保不发生混料的状况 是不是所有在仓库的物料都能被追溯 Are in stock and in process materials properly identified and controlled to make sure no any mixing Can all materials in warehouse be traceable 3 是否有一个有效的在线的跟踪系统 例如流程卡 Bar code系统 Is there an effective on line WIP tracking system existed i e traveller card Bar code system 4 追溯性有特定要求的地方 是否单个的产品或批次有一个唯一的标识 Where traceability is a specified requirement do individual products or batches have a unique identification 5 所有产品ID和供应商在线识别标签 Bar code标签或者序列号标签 是否 有对应关系 Are the required contents of both Product ID and supplier in process identity label Bar code label or S N label crossed linked 6 装配流程是否很好的标记 以确保产品流程的步骤不被遗漏 Are assemblies properly marked and tracked through the assembly process to ensure no steps in the process flow are missed F092B Equipment Management 设设备备管管理理 自评得分 0复评得分 0 序序 号号 No No 稽稽核核内内容容 AuditAudit contentscontents 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 供应商是否有测量设备 模具和夹具的维护和校准程序 其是否覆盖了检 查 测量设备的确认 校准的频率和校准的状态 Does supplier have a procedure to manage the calibration and maintanence of the measurement equipment tools jigs and fixtures Is it covering identification of inspection measuring equipment frequency of calibration and calibration status 2 是否有整个工厂范围内的设备清单或台帐 Is there a factory wide equipment list available 3 校准记录是否被维护 校准记录是否可追溯 Is the calibration record properly maintained Is the calibration records traceable 4 校准和维护记录的保留期限是否被定义 Is the retention period for calibration records defined 5 设备确认或再校准是否在适当的间隔进行 当发现没有满足要求时 测量 和测试设备是否被重新校准 Is equipment verified or recalibrated at appropriate intervals Is measuring and test equipment re calibrated when found not meeting the requirement 6 是否有一个正式批准控制系统 G R R MSA等 用于所有的设备以确定其 准确性和精度 Is there an official approval control system G R R MSA etc for all equipment to determine their accuracy and precision 7 所有经过校验的设备是否都贴有校验标签 免于检查的设备是否被清晰的 标示出来 Are all the calibrated devices identified with calibration label and devices that are exempt from inspection clearly marked as such 8 供基准校准 0点 刻度等 的参考设备是否正确的保存和管理 Are the reference devices standard equipment used for base point calibrations 0 point scale etc correctly stored and managed 9 有没有建立适当的方法用于保存测量设备 模具和夹具 Is an appropriate method set up for storing measuring equipment tools and jigs 10 是否有生产设备 如机器 夹具等 的维护计划 在现场 是否有重要设 备的日常点检表并并有效执行 Is there a manufacturing equipment maintanence plan On side is the daily maintanence checklist available and executed well F092B Change management 工工程程变变更更 自评得分 0复评得分 0 序序 号号 No 稽稽核核内内容容 Audit contents 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 供应商是否有一个管理产品 工程变更的程序 Is there a procedure to govern product engineering changes in supplier 2 工程变更有没有在执行前被相关授权的人员评估和批准 Are engineering changes reviewed and approved by authorized personnel prior to implementation 3 产品和工程变更程序是否有定义在何种状态下应通知客户并获得的批准 供应商产品变更管理程序是否能被清晰地理解和完全地执行 Does the PCN ECN procedure define the situations in which customer should be informed and approved by customer Is the supplier PCN management procedure clearly understoond and fully followed 4 有没有系统去确保工程变更只有在所有需要的培训 工具和设备被提供 操作指引已更新后才被执行 Is there a system to ensure engineering change is implemented only after needed training tools equipment provided and W I updated 5 有没有系统去确认和反馈工程变更的有效性 Is there a system to verify and feedback the effectiveness of engineering changes F092B Reliability Control 信信懒懒性性管管理理 自评得分 0复评得分 0 序序 号号 No 稽稽核核内内容容 Audit contents 自自评评Self Score 0 1 3 NA 审审核核证证据据 记记录录 供供方方 自自评评时时填填好好 实实评评时时 将将核核实实 复复评评得得分分 ScoreScore 0 1 3 NA0 1 3 NA 备备注注 Remark 1 对每一个项目的产品有没有一个可靠性测试的程序 计划 可靠性测试的 程序 计划修订是受控的吗 Is there a reliability test procedure plan for each model Is the reliability procedure plan revision controlled 2 可靠性测试项目是否依照程序 计划执行 Is the reliability program implemented according to the documented procedure plan 3 可靠性测试的接受标准有没被定义 有没有致命 主要和次要坏品的清晰 的指导方针 Is the acceptance criteria for reliability test defined Are the guidelines to critical major and minor defects clear 4 是否有分析 如FMEA等 以判定失效的原因 意外事件或者可靠性的问题 Are studies like FMEA etc conducted to determine the cause of failure incident or reliability 5 可靠性测试的记录是否有被相关的授权人士评估和批准 Are reliability test records reviewed and approved by relevant authority 6 对于相关的产品 可靠性记录是否清晰和确认 例如部件编号 批次编号 检 查日期等等 Is the reliability test reco