XH-12 operation guide.doc

The instruction of installing, using and debuggingOf the XH-12 Mask Tie Tape Sealing MachineContent Introduction . . . . . . . . . . . . . .2 Structure diagram. . . . . . . . . . . . . .2 The unit features . . . . . . . . . . . . . 2 The main technical parameters . . . . . . . 3 Installation requirements . . . . . . . . . .3 Operating, using and debugging. . . . . .4 Operation and maintenance of the crew.6 Common faults and solutions . . . . . . . . .6 IntroductionThis machine is a kind of Special production equipment of non-woven face mask blank body, using frequency-converter stepless speed regulating with simple operation, convenient maintenance and debugging.Structure diagram The unit features1. The machine adopts high-strength aluminum plate and frame, the high quality parts surface treatment, beautiful, durable, easy wear and reliable operation；2. Ultrasonic automatic welding;3. With frequency control, electronic counting, energy efficient4. Smooth operation ，little vibration, low noise；5. Machine transport, hoisting and installing are very convenientThe main technical parametersTypeXH-12Capacity (pieces / min)3040power source AC380V 50HzMain drive servo motor power KW0.75Gear reduction ratioi=50Ultrasonic power KW2.5KWDimensions (L W H mm)21406201200Use-environmentPurifyingAmbient temperature-10 degrees Celsius +26 degrees Celsius.Installation requirements1 Out of the box after you required to host and rack hanging out with the box comes with a special connection parts will join host and rack fastening;2 The machine should be installed in the room for mixed ground, this machine is a light load devices generally do not need bolt fixed; For ease of use and maintenance, please send in enough free space to install equipment3 Unit level should be maintained after installation. Each unit has four feet support, the ground level situation can adjust after conclusion of the locking nut;4 Electrical line connecting the need for qualified professionals, while carefully refer to Part VI of this note5 Ground wire should be installed after completing Machine6 Check all components and units are solid and reliable to electrical connectionOperating, using and debugging1 Using and operation of Electronic controlThe picture of control panel:Frequency speed controller.Speed knobGreenRedSpeed switchUltrasonic control switcha External three-phase four-wire AC power access to electronic control box A, B, C, N terminal, and check the availability of loose joints, the mechanical parts are in working order b Brought to external power and to observe whether there is any abnormal phenomenon.c Close air switchQF in the electronic control box ,filed emergency stop switchd Close static-eliminator switch e The ultrasonic generator on the switch to the ON position, and press the sound wave test buttonf startPress the start button on the machine panel, run indicator light (green button is the run button, the red button is the ultrasonic button) to move the frequency operating panel will film button RUN / STOP. Adjust the frequency converter operating panel knob until the motor to achieve the required speed.g StopInverter operation to move the film on the button panel RUN / STOP, motor stop, turn off the machine panel, red, green switch and the static eliminator switch, and finally disconnect the air switch in the electric control box.2 DebuggingThis factory has the strict testing and inspection and test, But because of transport, raw materials, mold replacement and change, the equipment maintenance, the unit may need re-debug. The dimensions of the machine, repair, maintenance and debugging must have sufficient experience and qualifications of the technician to perform.If necessary, please contact our company for help.a Turn off the power before commissioning the mechanical components,;b Check whether there is loose connection parts, firmness of gear, chain and normal wear and check whether, bearing shaft, feeding shaft, each fold, welding roller, knife wheel as string, the parallel and perpendicular to the axis is feeding direction, the error should be less than 0.2 mm,c According to the masks size to adjust masks slice knife and nose line cutting blade slices to requirements;d Adjust the welding head and welding wheel distance， locking handle to clear a mask while welding joints can be strong, over-lock will lead to excessive loads;e Adjust handle and the cutting blade to make incision smooth;f Adjust drawing-enroller and the handle to make the masks smooth and length to meet the requirements.Operation and maintenance of the crew1, the operator must fully understand the whole performance;2, waste clean-up work every day to keep unit clean;3, the operator should check chain, piston, optical axis and timely clean-up, lead materials, clear away oil smeary once every week;4, monthly check tightness of the chain and the situation of the drive gear and clean up the oil smeary;5, monthly the operator should use toothbrush to daub the chain with Calcium base greases Common faults and solutionsPhenomenoncausesolutionsHost without action1. The power is on or not1. Turn on the power2. short-circuit of fuse2.replace the fuse3. Low frequency3.the frequency converter should be transferred to 9 or above;Wrapping cloth feeding deviation, not on the right position1Weld wheels are not parallel to the welding head1. Welding head support adjustment screw, naturally pressure on the weld wheels. it is not easy to pick out the tissue piece between weld head ;2.traction Wheel askew2. Regulate folding mechanism should support its axis line parallel to the weld wheel;3drawing-enroller is not on the right position3. Adjusted by the drawing-enroller bearings, to ensure the same group of lines parallel to each other and with the wheel axis parallel to the weldMask film and wrapping cloth body welding, folding is not enough or too big, appears blank edge 1. Bell is not correct, deviated from the mask, oversized1. Adjust the mask and the bell position (up and down left and right)Straps can not be cut, cut the wrong position1Whether the knife is sharp or not1. remove and sharpen the knife；2. knife stretch out not enough2.ajust knifes distance of stretch-out3. Cutter and welding wheel r