福特项目车间设计有关要求.doc

维 修 设 施 设 计 指 南 Service Facility Design Guide维修设施设计指南 AService Reception Area A. 维修接待区1.IRA 互动式维修接待-( 5.0m x 8.0m) See attached layout with working station/control station/test line/hoist/workshop planning board见附件一个包括工作台/举升机控制器/举升机/控工板等的摆放位置的布置图。 Work Station工作台 Hoist (one per bay)举升机（一个工位一个） Hoist control station 举升机控制器 Workshop planner/Workshop planning board控工板 Welcome board-Service appointment 欢迎看板 Lighting Floor & Overhead 照明灯（地面及屋顶）(IAR 举升机中间加埋地灯) Rolling panel door with small person door is required between IRA and Workshop.(Based on the local fire regulation) The gate with rolling panel should be 4.5 meters wide or more. Its not a must.互动式维修接待区和车间之间的需要安装卷连门侧面留一人过的小门。(根据当地的防火需要)，卷连门宽度在4.5 米以上。此门并不是必须。 Location of Work station for SA (See the drawing) 维修服务专员的工作台位置（见后图）2.Service Advisor Office 服务顾问室 (4.0 m Per Person 4平米一个人) Close to IRA 离IAR 近 Close to workshop 离车间近3.Service Manager Office 服务经理室-12 m PC for service management电脑4.Insurance Clerk Room 保险理赔-6 m Insurance clerk 理赔员 Insurance work 保险工作5.Workshop supervisor and quality 车间主管及质检12 m View of both IAR and workshop 能看到IAR和车间 PC for service management 电脑 All the function rooms in the IAR area should be glass IAR区域的所有功能房都必须安装玻璃BMechanical shop 机修车间1. Type of Bays 工位类型 Two-post hoist bay 两柱举升机工位 (3.5-4.0m x 7m) Four-post hoist bay 四柱举升机工位 (3.5-4.0m x 7m) Accessory fitting bay附件装饰工位 (4.0m x 7m) Tyre bay 轮胎工位 (4.5m x 7m) Wheel Alignment bay 前轮定位工位 (4.5m x 7 m) Quick Service Bay 快保工位- (6m x 7 m) 尽量放在客户可以看到的区域 Final Test Bay终检工位 -（4m x 7 m）靠近机修车间出口处 PDI bay 新车检查工位-（4m x 7 m）需要做隔墙和其他工位隔离靠近机修车间出口 处 Wash bay 洗车工位-（4m x 7 m）尽量放在外面（寒冷地区室内设置需在室内设置一到两个）需要做隔墙和其他工位隔离靠近机修车间出口处 所有工位都请在设计图上标明同时将工位标牌的标准提供给经销商以供其制作。 见附 件标牌标准。 2. Work Area 工位作业区 Waste oil container 废油收集 Recycle material container循环使用物料收集 Waste material boxes废件箱 Work bench/tool box Cart工作台/工具小车 Drainage排水系统 Compressor Air Source-Every Bay压缩空气-每个工位 Exhausting System-Every Bay抽气系统-每个工位 Electric Power-220V for every Bay and 380 volt where required.电源-每个工位1个 Lamp-Could be moved and hung Work lamp 灯-可移动及悬挂的工作灯 Water Resource with pipe and taps-23 in the Mechanic Workshop带水管及多个水龙 头的水槽-机修车间2-3个 Parts rack to stock disassembled parts for each work bay 每个工位有零件架放置拆件 Wheel rack 轮胎架 Lighting 照明- For workshop work bays -400-500 Watt3. Hazardous room 废油间(6m x 3m =18 m) New & old oil , battery, grease/coolant 新、旧油，电池，黄油/冷媒4. Break room for employee（員工休息室） 5. Toilet/Washer/Locker for employee 員工卫生间/更衣室6. Special Tools & Library 专用工具及资料室 4m x 3m Close to mechanic workshop 靠近机修车间 Separate between special tools and library将专用工具和资料隔开 7. General Tools/Equipment Area 16m（通用工具设备） Open area or room开敞区域或房间8. Overhaul Room 大修间8mX6m(See page 5) Door to be at least 1.5 meters wide 门至少有1.5米宽9. Waste parts room and used parts room -10m（废件旧件库）/Corner of workshop 车间角落10. Warranty parts room -20 m(索赔间) Warranty clerk 索赔专员CBody & Paint Shop (B&P) 钣金车间1. Bodyshop Reception Advisor Room 钣金接待室-4M for one person2. Paint Mix Room/Paint Storage 10M 调漆间/漆料库 Fireproofing防火 Enough Lighting足够的照明 In good condition to get enough natural lighting and easy to keep cool and get fresh air有较好的自然光，凉爽及新鲜空气 Ventilation system should be installed if no windows are in the room如果房间没有窗户需要安装通风系统3. Paint Booth 烤漆房Specification see Page 4 Water supply供水 Exhaust-for air filler 4. Tools Storage/Parts temp Storage 钣金工具库及拆件暂存库 Tear down parts storage area: 20-30 M with walls and parts racks inside at corner of the body shop 拆件储存区域：20-30 M 在钣金车间角落用隔墙区割带配件架 Accessible Lockable5. Sanding Area 打磨区 Ventilation通风 Power/air/water电源/空气/水 Drainage system排水系统 Floor with water container and metal grid地面用格栅板6. Bodywork Area 车身作业区 -Type of Bays-5.0m 7.0m工位大小-5米X7米 -Equipped shelf for removed parts 配放置配件的料架 Air/380 volt power outlets380V电源插头 Compressor Air压缩空气 Water Resource水源7. Body frame/ Body aligner (ground) 车身矫正仪8. Final test bay-one with hoist 终检工位 One for Body shop 钣金车间一个DParts Area 配件区域9. Parts Manager office 配件经理室6mClose to parts counter 靠近配件发料柜台10. Parts Storage Area 配件库 -Need lifter when 2 layer is used 当使用二层时需安装升降机11. Tech Parts Counter 车间配件柜台 Close to work shop (mechanical & body)靠近车间（机修及板金） Visible 视线好 Mechanical& body part access (door for big panel parts) 机修及板金通道（过大件的 门）12. Parts Receiving 配件接收处 Large door that can receive large parts 需采用宽敞的大门以供大件出入 Parts receiving door must access to main drive way 配件接收大门必须和室外车道相连FOthers 其他 1 Service Greeter(or assistant ) is added and put in the DCRC reception area 在DCRC接待区域加设维修助理2. The wall between the mechanic shop and body shop has to go up to the roof top机修间和钣金间的隔墙应该到屋顶3.Compressor Room 10m压缩机房At the back corner of the service 尽量放在维修后部4. Electric Power Room 配电房 At the back corner of the facility 尽量放在设施后面 5. Test-line to be optional 检测线 Please discuss with the dealer to decide the location (请与经销商沟通确定位置)6. Mechanic & Bodyshop floor uses epoxy 机修和钣金地面用环氧树脂7. Car driving arrow to be marked 须将车辆车间内动线标明8. Workshop must have heating system in North China 北方经销商的车间必须安装供热系统GParking Area 停车区1. Customer parking area- 客户停车位2. Parking area for car to be serviced 待修停车位3. Service dead car parking area- 竣工区4. Service car deliver area: 2-6 units on the front or side of service entrance维修交车区5. Company and staff car parking area-公司及员工停车位6. New car storage area: average one month and a half sales units 一个半月的新车库存区 7. Wash Bays 洗车工位- 4.0m 7.0m Outside at least 1 BayHCirculation 车流通道8. Interior内部Two way 67mBody shop and Mechanic shop drive way should be separated钣金和机修的行驶通道应分开9 Exterior外部Two way Minimum 13.5 meters 两条通道-最低标准13.5米 One way-for service car drive through and service car parking minimum 9 meters 一条通道-服务车辆出入通道和服务车辆停车通道 最低标准 9米Another way- for parts receiving drive way minimum 4.5 meters一条通道- 配件接收通道 最低标准4.5米10Driving arrow 动线 Car driving in-out arrow 车辆出入动线箭头Additional Comments:Service Facility Planning Guide维修设施计划指南Sample: Suppose the dealers monthly sales volume is 100 , then the workbays amou