DELL外观检验标准.doc

Dell Specification Document Number: 6724UTitle: SPEC,DELL,COSMETIC,CORP-STD Revision: A01-00_DELL CONTROLLED PRINTTo hide the template instructions, select “Tools”, “Options”, “View” tab, remove check in “Hidden Text”. Re check “Hidden Text” to view the instructions. Similarly, select “Tools”, “Options”, “Print” tab and check, or remove check to print or not print the instructions on the document. Please submit the document with the template instructions hidden.DO NOT REFORMAT THIS TEMPLATE! Once the instructions are hidden, the document paragraphs will align correctly on the pages. Type in the title of the Dell Specification over the word “Title”. Type in the document Number, Revision, Author and Owner to the right of those items. If “Previous Owner” information applies, type in the Previous Owner, otherwise, delete that row. Corporate Cosmetic SpecificationTitle: SPEC,DELL,COSMETIC,CORP-STDDoc. Number: 6724URevision: A01-00Author: Pedro AlfonsoOwner: PSG/ESG/SSG Industrial DesignFor initial approval of the document, type in the appropriate Approval Authorities and obtain their approval for the initial released revision along with the date approved. Approval AuthoritiesApproval SignaturesRevisionDate ApprovedSteve CookSteve CookA00-008/16/99Ken MusgraveSteve CookKen MusgraveSteve CookA01-006/8/016/11/01PROPRIETARY NOTEThis item is the property of Dell Computer Corp., Austin, Texas and contains confidential and trade secret information. This item may not be transferred from the custody of Dell Computer Corp., except as authorized by Dell Computer Corp. and then only by way of loan for limited purposes. It must not be reproduced in whole or in part and must be returned to Dell Computer Corp. upon request and in all events upon completion of the purpose of the loan. Neither this item nor the information it contains may be used by or disclosed to persons not having a need for such use or disclosure consistent with the purpose to the loan without prior written consent of Dell Computer corporation.Double click the Header and type in the title of the document (bolded) to the right of the word “Title:”. Similarly, type in the Number of the document and Revision (both non-bolded) and close the Header. The footer does not require any action other than entering a superceded document number if applicable. AFTER you are done composing the document, select “Insert”, “Index and Tables”, “Table of Contents”, then select “Formal” format & show level “3” and OK to create the table of contents. Paragraph titles and subtitles MUST BE formatted with the appropriate “Heading” formats, see paragraph 3, to automatically create the Table of Contents.Table of Contents1.Revision History42. Introduction介绍52.1 PURPOSE/OBJECTIVE52.1.1 Purpose52.1.2 Objective52.2 SCOPE范围52.3 REFERENCES参考52.4 DEFINITIONS定义63.Document Requirements所需文件83.1 PRODUCT SPECIFIC COSMETIC SPECIFICATION (PSCS)83.2 CORPORATE COSMETIC SPECIFICATION (CCS)94.Application 应用95.Maintenance维护105.1 PSCS105.2 CSS106.Document Control and Distribution文件控管和发放106.1 DOCUMENT NUMBER ASSIGNMENT文件编码106.2 DISTRIBUTION文件发行107.Conflict Resolution冲突解决108.Molded Plastic塑料件118.1 INSPECTION CRITERIA检查标准118.1.2 Inspection Process制程检查118.1.3 Accept/Reject Criteria 接受/判退 标准129.Sheet Metal金属件139.1 INSPECTION CRITERIA检查标准139.1.1 Inspector Qualifications检验员资格139.1.2 Inspection Process制程检查139.1.3 Accept/Reject Criteria接受/判退 标准1410.Painted/Coated Materials喷涂材料1610.1 INSPECTION CRITERIA检查标准1610.1.1 Inspector Qualifications检验员资格1610.1.2 Inspection Process 制程检查1610.1.3 Accept/Reject Criteria 接受/判退 标准1811.Labels/Printing/Silk Screening标签/印刷/丝网屏蔽1911.1 INSPECTION CRITERIA检查标准1911.1.1 Inspector Qualifications 检验员资格1911.1.2 Inspection Process制程检查1911.1.3 Accept/Reject Criteria 接受/判退 标准2112.Color 颜色2212.1 KEY CRITERIA2212.1.1 Suggested Formulations Of Dell Colors建议dell的颜色标准2212.1.2 Pigment Substitution颜料替换2212.1.3 Color Match Samples色板2212.2 INSPECTION CRITERIA检验标准2412.2.2 Inspection Process检验过程2412.3 DELL COMPUTER CORPORATION PRODUCT COLOR EVALUATION2712.4 ACCEPT/REJECT CRITERIA 接受/驳回标准2812.4.1 Measured Batch to Batch Part to Reference Tolerance2812.4.2 Visual Batch to Batch, Part to Reference2813.Dell Logo2813.1 USAGE AND APPLICATION OF THE DELL CORPORATE LOGO2814. Appendix A Checklist for Engineering Part Document2915. Appendix B - Loose Conductive Particles On Sheet Metal Parts3015.1INTRODUCTION介绍3015.2PURPOSE目的3015.3GENERAL DESCRIPTION大体描述3015.4TEST EQUIPMENT测试设备3015.5TEST PROCEDURE测试步骤30All documents MUST contain the Revision History table labeled as paragraph 1. There will not be any entries in the table for an initial release document. For a revision to the document, complete the Revision History entries. Summarize the Revision Description and keep it as clear and concise as possible and ensure that the table only occupies 1 page after the template instructions are hidden. Obtain the initials of the approval authorities along with the date. Normally, approvals for revisions should be the same individuals that approved the documents initial release. Please wrap multiple revision approval initials keeping them within the boundary lines for the row of the revision being approved.1. Revision HistoryRev.ECORevision DescriptionApprovedDateA01-00105852Added definition Particles in 2.4, Added sections; 8.1.4 and 12.2.2.10.1Adjustments to; 8.1.3, 12.2.2.1, 12.2.2.2, 12.2.2.6, 12.2.2.7 and 12.2.2.9Ken MusgraveSteve Cook6/8/016/11/012. Introduction介绍2.1 Purpose/Objective2.1.1 PurposeProduct cosmetics include all the visual, auditory and tactile qualities of a product that directly affect performance and aesthetic satisfaction. In a marketplace where first impressions and perceived images heavily influence product acceptance, the appearance of a product can deliver the promise of excellence in performance and functionality. Attention to detail on the outside of the product sends an important message to the customer about total commitment from the company behind that product. Through high-quality, consistent product cosmetics, Dell can reinforce its dedication to long-term customer satisfaction. This document provides the cosmetic standards for use by Dell offices worldwide to maintain its competitive position while meeting its customers needs and expectations. 2.1.2 Objective1. To provide a common language that serves as a quantifiable baseline for judging cosmetic quality. 2. To provide a baseline for cosmetic level brand differentiation, which can be defined by Marketing within the “Product Features Guide.”3. To provide a baseline for cost estimates completed by the Product Group, Production Engineering and Field Service.4. To provide a baseline for assessing process capability for existing and future products.5. To provide a baseline for Purchasing to secure bids/contracts (including Commodity Market and Custom Market acceptance criteria).6. To provide a baseline for Suppliers, Production Engineering and Incoming Quality to establish processes for accepting or rejecting piece parts and assemblies.2.2 Scope范围This document is intended for worldwide use by Dell Business Units (Marketing, Product Group, Purchasing, Production Engineering, Manufacturing, Quality and Field Service) and associated suppliers. The standards are provided to facilitate consistency in communication and application of cosmetic-related issues during the design, procurement, manufacturing and/or service of commodities and products.2.3 References参考 Engineering Hold Stop Build/Stop Ship Procedure, ISO # 40.08.00.0163 Escalation of Production Issues to Product Group Procedure, ISO # 30.13.00.0008 ECO Process, ISO #30.08.00.0032 ColorThe following documents may be used as reference for the color specification. The color specification may expand on certain aspects of the test methods and can supersede these documents.以下的文件可以用作颜色标准的参考.该颜色标准可以被运用于测试方法某些方面上,亦可取代这些文件. ASTM D2244 Standard Method for Instrumental Evaluation of Color Differences of Opaque MaterialsASTM D2244透明材料色差评估标准方法 ASTM D1729 Standard Practice for Visual Color Evaluation of Color Differences of Opaque MaterialsASTM D1729透明材料色差目检标准 ASTM D4086 Standard Practice for Visual MetamerismASTM D4086视觉变化标准练习 ASTM D523 Standard Test Method for Specular Gloss ASTM D523镜面光泽度测试标准 ASTM D4674 Standard Test Method for Indoor Color StabilityASTM D4674室内颜色稳定性标准测试方法 SPI Plastic Surface Finishes SPI 塑料表面喷漆2.4 Definitions定义 Class 1 Surface: Visible on a constant, daily basis. This includes, but is not limited to, the top and front of a computer or the CRT of a monitor.一级面:每天基本固定可见,这些包括(但是没有限制)计算机和显示器的上面和前面. Class 2 Surface: Visible occasionally, as the sides of a unit. 二级面:偶尔可见的,比如侧边 Class 3 Surface: Visible during normal customer maintenance, such as the back and bottom of unit.三级面:在正常的客户保养时间内可见的,例如后面和底面 Class 4 Surface: Not normally visible. This encompasses all other surfaces which are not Class 1, 2 or 3.四级面:不常见的,这些包括所有除以上(1,2,3)之外的表面 Molded Plastic塑料件Blush: Discoloration or change in gloss, usually at gate areas or where wall thickness changes.变色 :通常在进料口或壁厚变化的地方出现变色Bubbles: Transparent parts or void pockets (may appear as a blister or bulge on colored parts). 起泡:透明部分和泡(在有色部分可能看起来像水泡或凸起)Burns: Brown marks, spots or streaks (usually associated with poor venting of gasses during molding).灼伤:褐色标记,斑点或条纹(通常在成型时伴随着少量的气体泄漏)Cold Slug: First material to enter the mold during injection. The solid or semi-solid material leaves a border with the adjacent material and weakens the bond between the two materials. 注塑冷料:在注射时最初料进入模具,固体或半固体材料包裹住邻近的材料,并削落了材料之间的结合力Contamination: Discoloration from foreign material or foreign material embedded in the surface.玷污:其它材料或其它材料的加入使表面变色Cracking: Splitting or fissures causing separation of the material.破裂:炸开或开裂使材料分离Crazing: Tiny cracks due to stress exerted on the part.龟裂:由于外力产生微小的裂纹Delamination: Peeling of the layers of plastic.分曾:塑料曾剥皮Discoloration: Inconsistent color or any deviation from the color standard.色差:颜色不一致或与标准颜色有差别Drag Marks: Scratches from the plastic scraping against the mold when ejected.拉白:脱模时模具反向抓伤塑料件Flow Marks: Wavy or streaked appearance of a surface.流痕:在表面出现波浪或条纹Flash: Excessive plastic along the parting line or mating surface of the mold.毛刺:在分模线或分模面有过多的塑料Gas Marks: Burn marks or dark discolored streaks caused by incomplete venting of the gasses trapped in the mold. 气眼:灼伤或灰暗斑点条纹是由于模具气体不完全泄漏Gouge: Surface imperfection due to abrasion, nicking or damage.坑槽:由于擦伤,刻痕或损坏使表面不完美Grease: Machine lubrication on the part.油污:有机器润滑油Haze: Cloudiness of a transparent part.模糊:透明部分朦胧Marbling: Colored streaks due to incomplete mixing of color.花纹:由于颜色混合不充分引起的颜色条纹Nicks: Surface imperfection due to damage.刻痕:由于损坏使表面不完整Particles: Small discolored spots or matter embedded in transparent material.颗粒:小的色斑或杂质浑入透明材料Pin Push: Distortion or protrusion caused by ejector pin pushing into part more than normal.顶白:由于顶针过长使塑料变形或突出Pitting: Crater-like imperfections in the material.缩水:材料有像火山口一样的不完美Porosity: Holes or voids in the material.多孔:材料上有孔或空洞Protrusion: Raised area on a surface, such as a blister or bump.凸起:在表面有像水泡或肿块凸起Pulling: Part distortion caused from plastic catching in the mold.变形:塑料在模具中部分变形Scratch: Surface imperfection due to abrasion.擦伤:由于磨损使表面不理想Shine: Glossy or shiny areas on textured surfaces (usually caused by worn or damaged areas in the mold).光亮:在咬花面有光滑或发亮(通常是由于模具太旧或损坏)Shorts: Missing material due to incomplete filling of the mold.缺料:由于模具中不充分填料Sink: Surface depression caused by non-uniform material solidification and shrinkage.凹陷:由于不同的材料的结合度和收缩率不同,引起表面凹陷Specks: Small discolored spots or matter embedded in the material.斑点:小的色变或有杂质混入Splay: Off-colored streaking (often silver-like) caused by moisture in the material or thermal degradation of the resin during processing. 颜色偏差:颜色偏差(通常银白色),由于在加工过程中材料潮湿或热量下降Weldlines: Appears as a line where two or more fronts of molten plastic converge (also called knitlines or flowlines).结合线:在两处或更多的材料融合点有线条(并且终止了结合或流动)Witness Lines: A visible line formed by the junction of two pieces of steel in the mold, an insert, for example, with the main mold body. The line can be seen as a slight raised thin plastic, or it can be accompanied by a change in surface co-planarity, if the insert is not properly installed.分模线:在模具的两块或镶块之间有一条明显的线,例如:如果模具安装不当,在模具的主要部分能明显的看到微小的凸起的线条. Sheet Metal金属件Abrasion: A scuffed or rubbed surface imperfection characterized by its large width and length relative to its depth.磨损: 对于本身来说又大又宽又长的磨损或摩擦表面使得表面不理想对于本身来说又大又宽又长,Arcing Marks: Marks in the part caused by the part coming into contact with the plating tank.电弧斑:部件上的痕迹是由于与电镀槽接触后留下Brush Finish: Electro-galvanized material brushed to provide a consistent finish.粉刷:电镀材料用于表面抛光Burr: Ragged and usually sharp protrusions on edges or holes (defined as a percentage of material thickness and protrusion height).毛刺:在孔或边有粗超和锋利的棱角(相对于材料的厚度和凸起的高度)Dent: A depression or hollow made by impact or pressure.凹痕:由于挤压或撞击而产生的凹坑Finishes: Those properties having to do with appearance.油漆:这些问题与外观有关Pitting: Discontinuities in the material surface which result from the removal of roll inclusions and/or oxidization. The resultant surface, although discontinuous, is either removed or neutralized.腐蚀:在材质表面有不连续的,由切除滚压包括氧化引起,这些表面尽管不连续但是是无关的Scratch: A mark in the surface that is characterized by its long length relative to its depth and width.擦伤:在对象的表面有比较长的痕迹Slug: A small piece of material produced during stamping when piercing a hole.金属小块:在冲压孔时材料的一小块发生畸形Slug Marks: Dents caused when slugs are trapped between the mating die surfaces andthe sheet metal.小坑:在冲模表面和金属件之间有金属小块而产生凹坑Water Spots: Discolorations on sheet metal caused by impurities in the wash. 水污:由于不纯得清洗有斑点在金属片White Rust: Powdery substance resulting from zinc coating oxidization.白锈:镀锌曾被氧化引起的粉状物质 Labels/Printing/Silk Screening 标签/印刷/丝网印制Classification will be consistent with the product cosmetic surface classification where the label will be affixed. 在贴卷标的地方级别,将与产品外观表面级别一致Class 1: Labels which are primarily of a decorative nature and aesthetically required to enhance the visual quality of the product. All product identity parts, such as logos and model numbers, will be Class 1. A label or overlay appearing on a Class 1 product surface will be a Class 1 label. 卷标首先装饰自然美观必须提高产品的视觉效果.所有产品的本体(如:LOGO和型号)Class 2: Labels which are primarily for identification and/or instruction on the outside of the product and in full view when the product is on display or in use. Any label or overlay appearing on a Class 2 product surface.当产品在展示或使用时卷标首先在产品外面可视范围可以监别和说明,任何标签或者覆盖图在2级面Class 3: Labels which are not normally exposed when the product is displayed or in use. Any label or overlay appearing on a Class 3 product surface.当产品在展示或使用时标签不能正常被看到,任何标签或者覆盖图在3级面3. Document Requirements所需文件This specification identifies and defines two key document types. 这里描述了监别和定义了两个文件版本3.1 Product Specific Cosmetic Specification (PSCS)The PSCS document details product-specific cosmetic information, including assembly tolerances to be expected from a particular product design, unique cosmetic elements and acceptable deviations from the stated overall standards. Mechanical Engineering and Industrial Design are jointly responsible for creating the PSCS document. Each current Dell product is covered in its own PSCS document. Each PSCS shall utilize the Dell Spec template and include, at a minimum, the following sections:PSCS详细定义了产品的外观信息,包括:装配的公差,特殊的外观要求以及在允许范围内的和通用标准的偏差.机械和工业设计部门有责任创建PSCS文件.1. Purpose & Scope (included in the Introduction paragraph) 目的及使用范围(包含在文件的简介部分)2. Visual Diagram & Inspection Summary 可视化图表及检验概要This section is the most important element for inspectors. It is designed to be focused and concise, with critical information summarized in a single reference point概部分对于检验员来说视最重要的.必需要简明扼要.3. Reference Documents (included in the Introduction paragraph) 参考文件(包含在简介中)When the inspector needs additional information beyond the Visual Diagram & Inspection Summary, the document References paragraph provides the specific resources directly relating to this product. Reference documents may include Dell Corporate Cosmetic Specifications or other industry standards as applicable.当检验员需要的信息超出了可视化图表及检验概要的范围,可在参考文件中查找相观的信息.参考文件可以包括Dell通用外观标准以及其它可用的工业标准.3.2 Corporate Cosmetic Specification (CCS)The CCS document serves as a baseline for each Line of Business to communicate cosmetic requirements. Cosmetic specifications are identified in separate documents for each of the following:该文件可作为所有的事业部作为外观要求的通用基准.外观标准必须以下几个单独的部分:1. Molded Plastic塑料件2. Sheet Metal铁件3. Painted/Coated Materials喷涂材料4. Labels/Printing/Silk Screening标签/印刷/丝网屏蔽5. Color颜色6. Dell Logo戴尔logoThe CCS is to be used as a