1次走刀完成粗加工.pdf

方形 4角刀头 MSR面铣刀 Square type MSR face mill MSRS 型 重切削用面铣刀 Face Mill for Heavy Milling 1次走刀完成粗加工 Roughing is processed in one pass 切深最大12mm Maximum depth of cut is 12mm MonSteR Square MillM S R S 12mm 最大切深 Max D O C 15mm 18mm 6 35mm 宽倒棱使刀尖部得到强化 Wide lands strengthen edges 大修光刃对应高进给 Large wiper edges achieve high feed rate 6 35mm的厚度使刀片强化 Inserts are strengthened with 6 35mm width 主偏角 75 Lead angle 75 degrees 刀尖R1 2mm Corner R 1 2mm MSRS颠覆传统重切削概念 MSRS changes Heavy Milling 带2个分割槽 With two notchs NB2 带3个分割槽 With three notchs NB3 无分割槽 Without notchs V A R 9 R R 9 80 5 100以上 more than 100 切深最大12mm 1 大切深 高进给 实现高效加工 Large depth of cut and high feed rate achieve high efficiency machining 推荐切深5 10mm Recommended depth of cut 5 to 10mm 2 经济型4角方形刀片 Economical square inserts with four edges MonSteR Square Mill MSRS TypeM S R S NB2NB3 带分割槽 Notched 带分割槽 Notched 5mm 2mm MSRS15160R 8T 被削材 Workpiece Material S50C Vc 200m min n 398min 1 fz 0 15mm t Vf 477mm min ap x ae 6x100mm 悬空部分加工15mm 9mm Machining of overhang from 15mm to 9mm 悬空部分 Overhang 120mm 9mm 带2个分割槽 With two notchs NB2 带3个分割槽 With three notchs NB3 3 带分割槽刀片能减低 分散切入时的抵抗 抑制 振刀 使大进给成为可能 Notched insert reduces cutting force chattering and enables efficient machining 带分割槽刀片 Notched Insert 分割槽效果 Notch effect 纵向切深达到5mm以上时分割槽可发挥效果 NB3最小2mm以上才有效果 The effects of the notch can be seen at more than 5mm of vertical depth of cut effects for NB3 appears from at least 2mm or more 4 低抵抗 抑制振刀设计 Design to suppress chattering with low cutting force 薄板材 制罐品等钢性不高的被 削材 加工也成为可能 Possible to machine thin plate workpieces low rigidity material such as can manufacturing equipment 切削抵抗 背分力 的比较 Comparison of cutting force radial force MSRS型在加工时 对工件的向上牵引力很小 所以 不易振刀 MSRS Type suppresses chattering since less force to lift workpiece is needed during machining 向上牵引工件方向 Direction to lift up workpiece 0 100 200 300 200 N 100 400 0 100 200 300 200 100 400 向下挤压工件方向 Direction to press down workpiece MSRS型其他公司A Comp A MSRS型 MSRS Type d d2 d1 D S H a E 15 D1 b Fig 1 d b d1 D D1 15 S H a E Fig 2 d d3 d4 C D D1 b S H G E a 15 Fig 3 d d4 d6 H S G G E a d3 d5 C C1 D D1 b 15 Fig 4 刀盘尺寸 刀柄安装部 d 英制规格 Holder dimension Inlay part d inch spec 型 号 Description 库 存 Stock 刃 数 No of Insert 尺 寸 mm Dimension 形状 Shape 重量 kg Weight D D1 d d1 d2HEabS d3 d4 d5 d6 C C1G 标准型 Standard type MSRS 15080R 4T 4808725 42013 50 2669 5 12 Fig 11 3 15100R 4T 410010731 7542 32812 7 Fig 2 2 0 15125R 6T 612513238 154 6038 1015 93 6 15160R 8T 816016750 8681119 0 5 0 15200R 10T 10200207 47 625 1425 41826 101 6 32Fig 3 7 7 15250R 12T 1225025712 0 15315R 14T143153222232177 825Fig 417 0 多刃型 Multi edge type MSRS 15080R 6T 6808725 42013 50 2669 5 12 Fig 11 3 15100R 6T 610010731 7542 32812 7 Fig 2 1 9 15125R 8T 812513238 154 6038 1015 93 5 15160R 10T 1016016750 8681119 0 4 9 15200R 12T 12200207 47 625 1425 41826 101 6 32Fig 3 7 6 15250R 14T 1425025711 9 15315R 16T受163153222232177 825Fig 417 0 MSRS15080R T型附带锥柄紧固螺钉 HH12X35 Arbor mounting bolts HH12X35 are included in MSRS15080R T Type 标准型带定位卡夹 多刃型无定位卡夹 Cartridge is included in the standard type but no Cartridge in the multi edges type 标准库存 标准库存 请确认交货期 订 接订单生产 Standard Stock Check Availability 订 Made to order 刀盘尺寸 公制规格 Holder dimension mm spec 型 号 Description 库 存 Stock 刃 数 No of Insert 尺 寸 mm Dimension 形状 Shape 重量 kg Weight D D1 d d1 d2HEabS d3 d4 d5 d6 C C1G 标准型 Standard type MSRS15080R 4T M 48087 272013 50 24712 4 12 Fig 11 3 15100R 4T M 4100107 3245 29814 4 Fig 2 2 0 15125R 6T M 6125132 40 55 60 33916 4 3 6 15160R 8T M 8160167 685 0 15200R 10T M 10200207 60 381525 71826 101 6 32 Fig 3 7 7 15250R 12T M 12250257 12 0 15315R 14T M14315322 2232177 8Fig 417 0 多刃型 Multi edge type MSRS15080R 6T M 68087 272013 50 24712 4 12 Fig 11 3 15100R 6T M 6100107 3245 29814 4 Fig 2 1 9 15125R 8T M 8125132 40 55 60 33916 4 3 5 15160R 10T M 10160167 684 9 15200R 12T M 12200207 60 381525 71826 101 6 32 Fig 3 7 6 15250R 14T M 14250257 11 9 15315R 16T M受16315322 2232177 8Fig 417 0 MSRS15080R T型附带锥柄紧固螺钉 HH12X35 Arbor mounting bolts HH12X35 are included in MSRS15080R T Type 标准型带定位卡夹 多刃型无定位卡夹 Cartridge is included in the standard type but no Cartridge in the multi edges type 标准库存 标准库存 请确认交货期 订 接订单生产 Standard Stock Check Availability 订 Made to order 照片为标准型 The photograph shows the standard type 前 角 Rake Angle 型 号 Description A R R R MSRS15080R 9 9 MSRS15100R MSRS15315R 9 5 零件 英制规格 公制规格 通用 Parts inch spec mm spec common 型 号 Description 零 件 Spare Part 紧固螺丝 Clamp Screw 扳手 Wrench 定位卡夹 Cartridge 紧固螺丝 Clamp Screw 扳手 Wrench 烧结防止剂 Anti seize Compound 锥柄紧固螺钉 Arbar Clamp Screw MP 1 标准型 Standard type MSRS 15080R M SB 60120TRTT 25LMAP 1806SB 40140TRDT 15 MP 1 HH12 35 MSRS 15100R M 15315R M 多刃型 Multi edge type MSRS 15080R M SB 60120TRTT 25L MP 1 HH12 35 MSRS 15100R M 15315R M MP 1 固定刀片时 在紧固螺丝上薄涂烧结防止剂后再使用 Coat Anti seize Compound MP 1 thinly on clamp screw when insert is fixed 适用刀片 Applicable Insert 形状 Shape 型 号 Description 尺寸 mm Dimension 角度 Angle PVD涂层 PVD Coated 适用刀盘 Applicable Toolholder AT dXZ PR660 PR830 PR905 带2个分割槽 With two notchs A X Z T d SPMT 1806EDER NB2186 356 8 R1 2 3 111 15 15 MSRS MSRS M 带3分个割槽 With three notchs T X A Z d SPMT 1806EDER NB3186 356 8 R1 2 3 111 15 15 无分割槽 Without notch A X Z T d SPMT 1806EDER V186 356 8 R1 2 3 111 15 15 标准库存 Standard Stock 刀片材质 Insert Grades 被削材 Workpiece Material 耐摩损性良好 Good wear resistance 耐崩损性良好 Good fracture resistance 钢 合金钢 碳素钢 Steel Carbon Steel Alloy Steel 铸铁 FC FCD Cast Iron 刀片安装组合 Combination of inserts 第1推荐 1st Recommendation 重视刀刃 强度和切 入性能 Emphasis on edge strength and biting 或 重视刀刃 强度 Emphasis on edge strength 刀片的销售数量为1盒10片装 Inserts are sold in 10 piece boxes 刀片紧固用 for Insert Clamp 締锁紧扭矩 7 5Nm Tightening Torque 7 5Nm 刀垫紧固用 for Shim Clamp 锁紧扭矩 3 5Nm Tightening Torque 3 5Nm 刀片紧固用 for Insert Clamp 締锁紧扭矩 7 5Nm Tightening Torque 7 5Nm PR830 PR660 PR905 PR830 NB2NB2NB3NB3 V V NB2NB2NB3NB3 V V or MSRS推荐切削条件 Recommended Cutting Condition 被削材 Workpiece Material 进给 mm t Feed Rate mm t 推荐刀片材质 切削速度 Vc m min Recommended Insert Grades Speed Vc m min PVD涂层 PVD Coated PR660PR830PR905 碳素钢 SxxC Carbon Steel 0 2 150 200 180 220 合金钢 SCM等 Alloy Steel 0 2 150 200 180 220 模具钢 SKD NAK等 Die Steel 0 15 120 180 150 200 灰口铸铁 FC Gray Cast Iron 0 25 180 220 150 250 球墨铸铁 FCD Nodular Cast Iron 0 2 180 220 180 220 不锈钢 SUS304等 Stainless Steel 不推荐 Not Recommended 铝 铜 Non ferrous Material 不推荐 Not Recommended 第1推荐 第2推荐 1st Recommendation 2nd Recommendation 刀盘特长 Features of Holder 利用切削中的切削负荷来转印标记 Transcribe letters by using load during cutting 条件不同 也有不能转印的情况 Depending on the cutting conditions marks are not transcribed 更换刀片时更易识别 More definite distinction at insert replacement 表示适用刀片型号 分割槽数 Display the applicable insert number Notch number 切屑排出良好 Good chip evacuation 大排屑槽设计 Design of large chip pocket 防止本体破损 Damage prevention of base body 定位卡夹采用 标准型 Adoption of cartridge standard type 多刃型 实现更高的生产效率 Higher productivity due to multi edge design 标准型 Standard type 多刃型 Multi edge type MSRS相对原来的工具排屑量大幅提高 The amount of chip evacuation of MSRS Type is increased much more than conventional tools 原来工具 Conventional tools MSRS型 单位时间的排屑量 大幅提高 The amount of chip evacuation per unit time is increased considerably Q A Q 1 径向 ae 切深的基准幅度为多少 What is the target cutting width toward diameter ae A 1 请以刀盘直径的70 80 为基准 Recommendation is 70 to 80 of cutter diameter Q 2 为什么MSRS的主偏角是75 呢 Why is the cutting edge angle 75 degrees of MSRS type A 2 主偏角为45 的刀具 虽然可以抑制切入时的冲击 但是背分力较大 而主偏角为90 的刀 具 虽然背分力较少 但在切入时的冲击较大 主偏角为75 的MSRS型刀具采取平衡设 计 既保证在大切深时也不会产生较大背分力 又确保入刀时的冲击也很小 能够实现顺畅 加工 Type with 45 degree cutting edge angle suppresses the impact of cutting into workpiece but has bigger radial force Meanwhile type with 90 degree cutting edge angle has smaller radial force but bigger impact on cutting into workpiece The MSRS cutter with 75 degree cutting edge angle generates small radial force even on large depth of cut as well as less impact on approaching and due to its well balanced design enables smooth machining SS400 面板 Plate 500 Vc 150m min n 382min 1 apxae 10 125mm fz 0 2mm t Vf 458mm min 干式 Dry 6枚刃 6edges MSRS15125R 6T SPMT1806EDER NB2 SPMT1806EDER NB3 PR830 MSRS 其他公司刀盘A Competitor Cutter A 其他公司刀盘A Competitor Cutter A 125 6枚刃 6edges Vc 150m min n 382min 1 ap ae 3 125mm fz 0 15mm t Vf 344mm min 客户评价 User comment 因为切削条件大幅提高 有效缩短加工时间 加工效率提高4 4倍 Improvement of the condition to a large extent results in time reduction Productivity has improved 4 4 times 来自客户评价 Evaluation by the user 切屑排出量572cc 分 Chip removal 572cc min 29cc 分 129cc min S50C 钢轨 Rail 140 上面 Upper side Lower side 下面 Vc 150m min n 300min 1 apxae 6 140mm fz 0 2mm t Vf 480mm min 干式 Dry 8枚刃 8edges MSRS15160R 8T SPMT1806EDER NB2 SPMT1806EDER NB3 PR830 MSRS 其他公司刀盘 B Competitor Cutter B 其他公司刀盘B Competitor Cutter B 每次切深2 分3次走刀进行加工 2mmx3pass Vc 150m min n 300min 1 ap ae 2 140mm fz 0 125mm t Vf 300mm min 客户评价 User comment 原来需要3次走刀加工的工件 MSRS只要1次走刀既可完 成 而且 MSRS的加工声音也很安静 加工效率提高4 7倍 MSRS enabled one pass cutting while it formerly took three pass Still the MSRS has less cutting noise Productivity has improved 4 7 times 来自客户评价 Evaluation by the user 切屑排出量403cc 分 Chip removal 403cc min 84cc 分 84cc min C12A 铸钢Cast steel 产业机械零件 Industrial machinery components Vc 100m min n 200min 1 apxae 10 114mm fz 0 4mm t Vf 635mm min 干式 Dry 8 枚刃 8edges MSRS15160R 8T SPMT1806EDER NB2 SPMT1806EDER NB3 PR830 MSRS 其他公司刀盘 C Competitor Cutter C 其他公司刀盘C Competitor Cutter C 6英寸 8枚刃 6inch Dia 8edges Vc 250m min n 522min 1 ap ae 2 5 114mm fz 0 25mm t Vf 1016mm min 客户评价 User comment 原来由于切削抵抗大导致无法加大切深 MSRS不会增加 主轴负荷 可以增大切深 加工效率提高 2 5倍 Although conventional type could not increase depth of cut due to high cutting force MSRS has enabled to increase depth of cut without increasing spindle load Productivity increased 2 5 times 来自