再生胶生产线1 Dinter.doc

Henan Dinter Heavy Industry Machinery Co., Ltd.Waste tire recycling machinery Address:Office address:Tel: +86-373-2025417Fax: +86-373-2025416Email : Contact Person: Ms.FionaEnterprise profileHenan Dinter Heavy Industry Machinery Co., Ltd. is a professional modern enterprise which specialized in manufacturing waste tires/plastics/oil refining machines, We have been engaged in manufacturing pyrolysis machine for 18 years including 10 years overseas market experience. We have three manufacturing plants, tens of independent & professional departments to serve global customers. Our company constantly implements advanced management, sales and technology, and learn the domestic and foreign management mode. We combine advanced foreign technology with independent research, we move forward continuously to higher level product quality and after-sales service. Our products have obtained certificates of ISO9001:2000, ISO14001 and CE .Our business philosophies are customer first, service excellent . We regard customers demands as our goals, and we can design products specially to satisfy their requirements. We lay stress on research and development technology, strictly manufacturing, timely transportation, and we will send our engineers to install machine and train customers workers, moreover we offer lifelong after-sales service freely. Our products are quite popular in domestic and overseas market for the special design, good looking, safe using and good quality. Our products have exported to the USA, Mexico, Australia, India, Egypt, Vietnam, Pakistan, Saudi Arabia, Russia, Singapore, and Malaysia and so on more than 30 countries and cities. We can offer best quality and service to new and old customers by our teams unremitting pursuit and endeavor, thus exporting to many countries, make the waste rubbers and waste plastics to be treasure, make the world more beautiful. Our factory is located in xinxiang city , north of Henan province, China. Xinxiang city is not only the base of boilers and shell cover, but also the transfer center to the other cities and provinces, it takes just one hour from our factory to Zhengzhou International Airport by car. Our enterprise cultural concept is : shared ,happy, growing, we regard no perfect individual, only perfect team as our motto. We will go from strength to strength in the process of sharing and happy, we will try our best to offer satisfied service and grow up with customers all over the world. Waste tire recycling rubber powder 1. Market investigation Along with the increase of cars,waste tires also increasing all the time, because the rubber not perishable, so waste tire cause much pollution to environment, and more and more serious. There are four methods of waste tires recycling,such as burning,pyrolysis oil,rubber powder,retread it.Four recycling methods of brief analysis:burningPyrolysis oilRetreadingRubber powderRange of applicationJust as fuelJust as fuelfewMany funcitonsEnvironmental pollutionseriousseriousseriousPollution-freeTechnology maturityNilmatureimmaturematureRubber powder application:1. To be reclaimed rubber, instead of partial natural rubber.2. Colorized elastic floor tile3. To be as materials of waterprrofing,waterproofing paint,waterproof and sealed materials,etc.4. Build highway mateirals5. Used for modified plastics.6. Used for modified plastics.7. Used for build plastic sports venues,runway,artificial turf.8. Used for oil field plugging solid wall.9. Used in manufacturing rubber soles.2. Costs and Earningsa) Costs:Motor: total power 180KWManpower: 4-7 peopleEquipment maintenance 2/DPacking charges: 5/DOther expenses: 1.5/Db) Earnings:Every ton of waste tires about production:Rubber powder : 700KG* 0.3=210Steel wire: 230KG* 0.44=101.2Tires laps of steel wire: 70KG*0.47=32.9Manufacture 1 Ton waste tire rubber powder total income is about 463.10Above data are based on Chinese market, please just as reference.3. Factory building plan 4. Technological processCut tires Cut into strips Abrasive powder seperation Magnetic seperation Packaging5. Flow chart and equipment listRing CutterName Technical dataMotor power(KW)5.5Rotate speed(r/min)46.8Tube diameter (mm)1200Size (L*W*H)1150*850*1200Weight(Ton)0.5Strips cutterNameTechnical dataMotor power(KW)5.55Disc Diameter(mm)380Rotate speed(r/min)18.4Size (L*W*H)1230*650*1580Weight (Ton)0.8Rim Cutter (Dicer)NameTechnical dataMotor power(KW)11Rotate speed(r/min)420Output size(mm)35*35Size 780*550*1210Weight (Ton)0.8Steel wire seperatorNameTechnical dataMotor power(KW)15Linear speed(m/min)15.5Rotate speed(r/min)18.4Size (L*W*H)1700*1200*1300Tire crusher machine and conveying line (XKP-560)Name Technical dataFeeding size(block)3.5cmMain power75(90) Output size (mesh )10-30 meshOverall size 5064*2284*1978Roll ratio 1:1.39Weight (Ton)19lubrication actionGrease 6. Application of rubber powderFeasibility analysis of rubber powder project: Item #Project( USD/Day)( USD/Year) 1Production Cost(15tons/Day)3,8501,058,887 2Sales Income4,2661,173,150 3Company Profit 415114,262 4Investment TTL 5Investment payback timeRubber sheet reclaimed line1. Factory building plan2. Technical process 3. Details of the relevant equipmentsDynamic desulfurization tankModel & SpecificationsDTG-14003400AInterior Diameter of Container(mm)1400Working Length of C0ntainer(mm)3400Working Pressure 0f Container (Mpa)4Working Temperature (C)230Heating MediumSteam-gasMajor Pressurized Material16MnRContainer ClassificationMRIIRotating Speed of Mixing Shaft(r/min)11Main Motor Power(KW)18.5Heating MethodElectrical HeatingFeeding & Discharging ModeAutomaticTotal Cubage (m)6Overall Dimension(mm)Length5500Height2200Widght2260Weight(Kg)10000Function 1.Put rubber powder, water, softener, and so on to the desulfuration tank,heat it closely 2. With high temperature dynamic desulfurization new process to reach effective desulfurization.3. There are two ways of heating type. such as electrical heating, oil heating Rubber mixing millModeldiameterlengthmmRoll speed ratiospeed(M/min)capacity/timeKgMaximum distance KgPower(KW)sizeweightKgRemark(LWH)mmXK-450A.B45012001:1.23724.27305010