世纪源全自动压载水过滤机-压载水过滤器.pdf

秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 全自动压载水过滤机全自动压载水过滤机 Automatic ballast water filter 秦皇岛世纪源水处理技术有限公司秦皇岛世纪源水处理技术有限公司 Qinhuangdao Shijiyuan Water Treatment Co Ltd 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 专利号专利号 20052005 2 2 0023576 60023576 6 20082008 2 2 0106660 80106660 8 20082008 3 3 0114299 90114299 9 2009 2 0254281 8 2010 2 0555486 2 2010 2 0659021 12009 2 0254281 8 2010 2 0555486 2 2010 2 0659021 1 2011 2 0107522 3 2011 22011 2 0107522 3 2011 2 0368241 30368241 3 一一 公司简介公司简介 秦皇岛世纪源水处理技术有限公司座落于秦皇岛国家级开发区 致力于水处理事业十余年 是 集科研 生产 销售于一体的河北省高新技术企业 世纪源产品在水处理领域一直扮演着重要角色 服务范围涵盖各行各业 其核心产品超声波双 级智控压差过滤机是拥有多项国家专利的高新技术产品 并于 2010 年被列入国家火炬计划项目 编 号 2010GH050131 其主要技术特点是精度 2 微米的高强度 316L 不锈钢烧结网和 2 0Mpa 高压反 洗以及超声波清洗杀菌 阻垢的完美结合 使滤网在不中断产水情况下清洗彻底 迅速恢复初始状 态 无需更换滤元 全自动运行 节能环保 受到国内外专家和用户的一致好评 综合技术水平居 国内外领先地位 随着 2004 年 船舶压载水和沉积物控制与管理国际公约 的推出 强制要求各类船舶必须安装 船舶压载水处理系统 以满足日益严格的压载水排放标准 为此 世纪源公司根据国际公约要求的 排放标准 经过长时间的研发试验 在 2011 年 5 月推出了第一台船用全自动压载水过滤机 并经客 户试验通过了主管单位的检验认证 世纪源压载水过滤机一面世 即表现出了很好的实用性 经济 性 适用性 有望在今后取得巨大的市场优势 并为保护海洋环境 促进世界航运事业发展做出更 多贡献 世纪源公司以其专业的品质 领先的技术和完善的服务 得到了广大国内外客户的充分认可 并建立了良好 长期的合作关系 做一流企业 创世界品牌是世纪源公司始终追求的目标 我公司 衷心希望与各界朋友长期合作 共同发展 Company profile Qinhuangdao Shijiyuan Water Treatment Technology Co Ltd is located in Qinhuangdao national development zone Committed to the water treatment business more than ten years is a 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 research production and sales of high tech enterprise in Hebei province Shijiiyuan products have been playing an important role in the water treatment field and the range of the service covers all walks of life It s core product the Ultrasonic Double Intelligent Pressure Differential Filter is a new high tech product with many national patents and in 2010 was listed as National Torch Plan Project No 2010GH050131 the most remarkable characteristic is the perfect combination of the 316L high intensity sintered stainless steel membrane with 2 micron precision and 20KG pressure backwash and disinfection of the perfect combination of ultrasonic cleaning The sintered stainless steel membrane can be cleaned thoroughly under the situation of uninterrupted water the initial state can be recovered quickly the filtering element is not required to be replaced the filtering machine can run automatically and both the energy conservation and environmental protection are realized thereby the filtering machine has aroused general admiration he experts and scholars at home and abroad as well as the users and the comprehensive technical level occupies the leading positions both in China and overseas With the ships ballast water and sediment control and Management International Convention roll out in 2004 forcing ships of all types must be installed ship ballast water treatment system to meet the increasingly strict discharge standard of the ballast water therefore the Shijiyuan company according to the emissions standards of the international conventions require after long time research trials in May 2011 launched the first automatic ballast water filter and the ultrasonic medium pressure UV sterilizer and the customer s test passed the administrative unit s inspection certification Shijiyuan ballast water uniformly available which shows good practicability economy applicability hopefully in the future with great market advantage and make more contributions for the protection of the marine environment and promote the development of the world shipping industry Our corporation has gainde compliments home and abroad due to the stability and liability of the products and specialized technological service thus cooperates well with others We aim to become the world leading company and hope to have a long term cooperation with friends from home and abroad for mutual development 产品简介产品简介 全自动压载水过滤机是在双级智控压差过滤机基础上开发研制的一种具有多种功能的全自动综 合性水处理设备 它采用过滤精度可达 50 微米的高强度耐海水不锈钢烧结网 集全自动高压反洗和 超声波清洗杀菌技术于一体 无需更换滤元 清洗彻底无死角 自动运行 自动反洗 自动排污 同时具有超声波杀菌灭藻 消毒 阻垢 降低 COD 和防止滤网污堵等多种功能 系统运行安全可靠 维护方便 运行费用低 Product brief introduction Automatic ballast water filter is a multifunctional integrated automatic water treatment equipment which is developed based on the Double Intelligent Pressure Differential Filter It uses up to 50 microns filtration precision high strength seawater resistant sintered stainless steel net set against automatic high pressure wash and ultrasonic cleaning sterilization technology in one and do not need to replace the filter element clean thoroughly and no dead ends automatic operation automatic back wash auto emissions but also has ultrasonic bath sterilization disinfection reduce COD and prevent filter fouling and other features The system safe and reliable operation easy maintenance low operating costs 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 工作原理工作原理 原水由进水口进入机体 首先以外压方式流经粗滤网 滤除较大颗粒性杂质 粗滤网出水以内 压式进入细滤网 进一步截留水中的细小杂质 同时 超声波同步工作 对液体中的微小气泡核产 生振动 当声压达到一定值时 气泡将继续膨胀 然后突然闭合 这些小气泡急速崩溃时在气泡内 产生了高温 5000K 高压 上千个大气压 并且由于气泡周围的液体高速冲入气泡 而在气泡附 近的液体中产生了强烈的局部激波 也形成了局部的高温高压 从而产生了超声的杀菌 清洗 粉 碎 乳化 分散 阻垢 促进化学反应等一系列的作用 频率在 20KHz 以上的超声波集高级氧化 焚烧 超临界氧化等多种水处理技术于一身 不但能防止滤网污堵 延长滤网反洗周期 同时具有 显著地杀菌和降解有机物的功能 随着过滤介质中各种污染物在细滤网内侧的累积 过滤通道被堵塞 进出水口压差逐渐增加 当压差达到预设定值时 连接于进出水口的压差变送器便将检测到的压差信号转换成 4 20mA 的电 流信号 传递给控制系统 反洗周期亦可通过设定时间实现 系统自动启动行程电机和反冲洗高 压泵 此时传动装置带动装有吸嘴的排污轴在滤网内侧做旋转和水平往返运动 同时 在滤网外侧 高压反冲洗装置与排污装置同步动作 并呈对应关系 在不中断正常产水的前提下 只借助一小部 分产品水 对滤网进行高压反洗 反洗水透过滤网 连同从滤网上剥离的杂质被吸嘴迅速吸入排污 轴 最后由排污室排出 Working principle The raw water from the inlet into the body First of all through coarse filter way of the external pressure filter out larger particles of the impurities Coarse filter water into the fine filter way of the Internal pressure Further intercept small impurities in the water At the same time Ultrasonic synchronization have vibration for the tiny bubbles nuclear of liquid When the pressure reaches a certain value bubbles will continue to expand then suddenly closed When these bubbles collapse rapidly generated high Temperature 5000K and high pressure thousands of atmospheres in the bubbles and as the liquid around the bubbles into the bubbles high speed The liquid around the bubbles generated a strong local shock also formed the high local temperature and pressure resulting ultrasonic sterilization cleaning grinding emulsifying dispersing promote chemical reactions and a series of role Ultrasonic frequencies above 20KHz set advanced oxidation incineration supercritical oxidation and other water technologies in one It is not only to prevent filter fouling extend the filter backwash cycle but also has significant function of sterilization and degradation of organic compounds With the pollutants in the filter media accumulated inside the fine filter the filter channels are blocked water inlet and outlet pressure increasing When the pressure reaches the preset value the pressure transducer detects which is connected to the inlet and outlet will put the pressure signals into 4 20mA current signal then pass to the control system The backwash frequency can also be pre set by time The system will automatically starts the motor and anti stroke high pressure pump flush when the running time reach to the pre set value At this time the gearing drive the dirt collector with nozzles to do the rotation and level back and force movement inside of the filter mean while outside the filter the High pressure backwash device and the sewage device do synchronous Movement and show a corresponding relationship At the premise without interrupting normal operation it high pressure backwash the filter with only a small part of the product water The backwashed water through the filter together with the impurities from the filter strip are quickly inhaled into the dirt collector by the nozzle sent to the sewage axis and finally discharged from the sewage chamber 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 功能作用功能作用 该过滤机主要用于海水的净化 杀菌 阻垢 降解有机物等 特别是对水质要求较高的船舶压 载水领域 和超声波紫外线杀菌器联合使用 主要功能可去除和杀灭海水中泥沙 悬浮物 藻类 生物粘泥 腐蚀产物 大分子细菌 真菌 有机物 原生物及其它微小颗粒等杂质 同时具有超声 波杀菌灭藻 消毒 阻垢 降低 COD 等多种功能 达到水质净化的目的 Function function The filter is mainly used to the sea water s purification sterilization anti scaling degradation of organic compounds etc Especially for higher water quality requirements field of the ship ballast water the main function can remove silt clay rust suspended solids algae biological slime corrosion product macromolecules of bacteria fungi organic matter protozoa and other small particles and other impurities in the sea water both ultrasonic sterilization disinfection reducing COD and other functions to achieve the purpose of water purification 技术技术特特点点 传统过滤机只能用于粗过滤行业 主要原因归结于当采用精度 50 m 以上过滤网时 因过滤机 本体不具备可靠的高压反冲洗功能 所以过滤网污堵后清洗不彻底 使过滤网通量无法恢复 因此 导致过滤机无法正常运行 世纪源牌全自动压载水过滤机与其他类似过滤机比较 主要有以下特点 1 世纪源牌全自动压载水过滤机采用精度 50 微米的高强度耐海水不锈钢烧结网 通过 2 0Mpa 高压反洗以及超声波清洗杀菌 使滤网清洗高效 彻底 可完全恢复初始状态 可终身使用 无需更换 2 超声波首次应用于水过滤技术领域 具有混合 裂解 氧化 凝聚 杀菌 灭藻 阻垢 去除 COD 及油污 防止滤网污堵等多种功能 3 全自动压载水过滤机具有自动检索功能 并通过检索到的各种数据自动实现超声波清洗杀 菌和高压反冲洗功能 可应对不稳定的水质波动 全自动运行 无需人工干预 4 控制系统反应灵敏 运行精确 具有压差 时间和手动多重设定功能 可以根据不同水源 和过滤精度灵活调整反洗压差或时间设定值 5 反冲洗的同时不中断正常产水 连续运行 稳定可靠 6 反冲洗历时短 反洗水耗仅为正常产水量的 0 001 0 002 省水 省电 节约能源 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 7 结构设计紧凑合理 设备易损件少 无耗材 运行维护费用低 操作管理简单 安装移动 灵活方便 Technical characteristics Traditional differential pressure filter Since clean strainer can only be used for rough filtering industries Main reason attributable to when adopting more than 50 m precision filter due to filter ontology don t possess reliable high pressure backwash function So filter blocked cleaning is not complete flux never recover Therefore filter cannot run normally ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter compared with other similar filter Basically has the following characteristics A ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter adopts filtration precision 50 m of high strength seawater resistant stainless steel sintered membrane Through 2 0Mpa high pressure reverse wash and ultrasonic cleaning sterilization Make filter cleaning efficient thoroughly Can fully recover initial state Can lifetime usage Without replacement B Ultrasonic first applied to water filtration technology field Has mixed splitting decomposition oxidation cohesion sterilize algae removal disinfection remove COD and smeary Prevent mesh jams a variety of functions C Ultrasonic wave filter had automatic retrieval functions Searching through the different kinds of data automatically realize ultrasonic cleaning sterilization and high pressure backwash function Can cope with unstable water quality fluctuation Fully automatic operation Without human intervention D Control system senstive reaction Operation accurate has differential pressure time and manual various Setting function According to different water and Filtration precision flexible adjustment reverse wash differential pressure or time value E Backwash without interrupting the normal production of water continuous operation stable and reliable F Short duration backwash backwash water consumption is only 0 001 0 002 of the normal water production conserve the water power and energy Structure design compact and reasonable small footprint flexible installation and mobile G The structurein design is compact and reasonable The equipment s wearing parts are less and have no consumables the operation and maintenance s cost is low operation and management are simple 与国内外同类产品相比其先进性与国内外同类产品相比其先进性 在国内外水处理市场上 有着众多品牌的 自动反冲洗 压差式过滤机 亦称自清洗过滤器 但工艺结构上大体相似 多用于粗过滤 主要是因为其 自动反冲洗 功能并非真正意义上的反冲 只是在滤网内壁有一套污物收集器 依靠自身水压将悬浮于滤网内壁的杂质吸入排污管 而与滤网 粘附牢固或堵塞于滤网通道中的杂质却无法清除或清除不彻底 使滤网失去透水能力 影响滤网的 使用寿命 即使有些产品配有清洗刷 但其功能也只限于清除吸附于滤网内壁上的杂质 对于堵塞 于通道中的杂质无能为力 甚至会使这些杂质透过滤网 进入产水侧 进而影响出水水质 正是由 于这种清洗方式的局限 使得这些产品的过滤精度无法做得更高 所宣称的高精度也只是无法实现 的一个理想 世纪源牌全自动压载水过滤机的问世 彻底改变了这一技术局限 突破固有的自吸式清洗模式 独创的内部机械结构 实现了滤网外部高压反冲与内部自吸排污以及超声波清洗相结合的反洗方式 清洗高效 彻底 无死角 同时 精滤网首次采用耐海水不锈钢烧结网 使机械强度和过滤精度有 了可靠保证 最高过滤精度可达 2 微米 这是其它同类产品都难以实现的 It s advanced nature compared with the similar products at home and abroad 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 Water treatment at home and abroad on the market with many brands of automatic backwash pressure type filter also known as self cleaning filters but the process structure is broadly similar more for crude filter mainly because of its automatic reverse wash function is not real recoil just in the mesh wall has a dirt collector rely on their own water pressure will be suspended in mesh wall impurities inhaled drain and mesh adhesion strong or blockage in mesh channel of impurity but not clear or remove not thoroughly accumulate over a long period the mesh lose permeable ability affect the service life of the filter Even if some is equipped with the cleaning brush but its function is limited to remove adsorption on screen on the wall of the impurities to jam the impurities in the channel can do nothing about it even these impurities through the mesh into the water production side further influence outlet water quality It is because of the limitations of the cleaning method which makes the product filtration precision can t do higher and higher and claims of high precision is unable to realize a ideal Shijiyuan licensing automatic ballast water filter s appearance Transformed the technical limitations the breakthrough of the inherent of self suction cleaning mode the original creation of internal mechanical structure to achieve the mesh external and internal high pressure recoil self priming sewage combination of cleaning function cleaning efficiency thorough no dead Angle thus greatly extend the service life of the filter At the same time fine mesh for the first time using seawater resistant stainless steel sintering nets make the mechanical strength and filtration accuracy with reliable guarantee the highest filtering precision can reach 2 microns this is the other similar products are difficult to realize 产品结构说明产品结构说明 Description of product structure 立式全自动压载水过滤机结构图 卧式全自动压载水过滤机结构图 Vertical automatic ballast water filter structure diagram Horizontal automatic ballast water filter 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 structure diagram 1 超声波 电控总成 Ultrasound Electronic control assembly 2 传动 行程 电机 Transmission stroke motor 3 行程开关 2 Limit switch2 4 传动滑块 Drive slider 5 传动连接套 Transmission connection set 6 行程开关 1 Limit switch1 7 高压进水腔 High pressure water chamber 8 进水端盖 Influent cover 9 机架 Rack 10 高压反洗泵出水管 High pressure backwash pump outlet pipe 11 原水进水口 Raw water intake 12 进水压差变送器接口 Inlet water pressure transducer interface 13 机体 Body 14 产水压差变送器接口 Producing water pressure transducer interface 15 高压反洗泵进水管 High pressure backwash pump inlet pipe 16 产水出水口 Producing water outlet 17 排水端盖 Drainage cover 18 排污室 Sewage room 19 浓水排放 Concentrated water discharge 20 粗滤网 Coarse filter 21 细滤网 Fine filter 22 反洗高压泵 Anti wash hing pressure pump 23 压差变送器 Pressure transmitter 24 高压反洗压力表 Hihg backwash pressure gauge 25 超声波换能器 Ultrasonic transducer 26 接线盒 Junction box 27 光线开关上盖 Light switch cover 28 吊耳 Lifting lug 29 传动端盖 Transmission cover 30 Y 型过滤器 Y type strainer 设备配置设备配置 Equipment configuration 部件名称部件名称 Part Name 材质材质 material 机体 Body 316L 不锈钢 316L stainless steel 粗滤网 Coarse filter 316L 不锈钢 316L stainless steel 细滤网 Fine filter 耐海水不锈钢 Seawater resistant stainless steel 吸污管 Sewage suction pipe 316L 不锈钢精铸 316L stainless steel casting 排污轴 Sewage axis 316L 不锈钢 316L stainless steel 高压反洗泵 High pressure anti wash pump 316L 不锈钢 316L stainless steel 高压反洗喷嘴 High pressure anti washing nozzle 316L 不锈钢 316Lstainless steel 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 密封件 seals 高分子聚合物 high polymer 超声波换能器 根据客户实际需要选配 Ultrasonic transducer According to the customer actual need to choose 银铝合金 316L 不锈钢外壳 Silver aluminum 316Lstainless steel 流量曲线图流量曲线图 Flow diagram 精度换算表精度换算表 Precision conversion table 选型要素选型要素 Selection factors 1 需要处理水量 Need to address the water 2 滤网过滤精度 用户的水质要求 Filter filtering precision user s water requirements 3 介质悬浮物浓度 Concentration of suspended matter in the medium 4 粒度分析报告 参考 Particle size analysis reference 5 过滤介质化学和物理性质 Chemical and physical properties of filter media 6 过滤介质温度 Temperature filter media 微米 m 2 5 10 20 30 40 50 80 100 120 150 200 目数 mash 8000 3000 1500 800 550 400 300 200 150 120 100 80 毫米 mm 0 002 0 005 0 01 0 02 0 03 0 04 0 05 0 08 0 1 0 12 0 15 0 2 秦皇岛世纪源水处理技术有限公司 超声波双级智控压差过滤机产品样本 SJYSJY IFUSIFUS 系列全自动压载水过滤机选型表系列全自动压载水过滤机选型表 SJY IFUS series automatic ballast water filters selection table 型号 Model 过滤精度 Filter precision m 参考流量 Reference flow m3 h 进出口管径 Inlet and outlet diameter mm 排污口管径 Sewage outlet pipe diameter DN mm SJY IFUS B50 200 50 200 200 50 SJY IFUS D50 400 50 400 250 50 SJY IFUS LD50 400 50 400 250 50 SJY IFUS F50 600 50 600 300 50 SJY IFUS LF50 600 50 600 300 50 SJY IFUS G50 750 50 750 350 50 SJY IFUS LG50 750 50 750 350 50 SJY IFUS H50 1200 50 1200 400 50 SJY IFUS LH50 1200 50 1200 400 50 SJY IFUS LI50 1500 50 1500 450 50 SJY IFUS I50 1500 50 1500 450 50