果汁和饮料工艺.doc

Fruit juice and Drink Processing 果汁和饮料工艺A. Temperate Area Fruits 温带水果1. Apples Fruit Juice Extraction and Concentration 苹果汁的提取和浓缩新鲜苹果Fresh Apples ApplesFruit ReceivingSortingWashing、 Chopping and MillingEnzyme Pre-TreatmentPressingRough FiltrationJuice Buffer TankPotable WaterWastePreHeatingNatural StrengthJuice forPasteurisation20C DepectinisationFilling50C DepectinisationEssenceRecoveryClarificationStripping(first stage Evaporator)Pasteuriser &Cooler(Optionnal)Option (1) Option(2) 水果接收、检选饮用水清洗、打碎和磨碎酶化预处理（选项） 浑浊苹果汁 渣压榨 粗过滤Cloudy Apple Juice原果汁巴氏杀菌巴氏杀菌冷却50C脱果胶果汁平衡罐灌装（选项）（选项）预热汽提（第一段蒸发器） 澄清香精回收20C脱胶Clarification20C DepectinisationClarificationEvaporator(final stages)PreheaterPasteuriserEvaporatorEssenceRecoveryAseptic PasteuriserFlash /Plate CoolerHeater（加热器）Plate /SSHE ChillerAseptic Tank（无菌罐）Can Filler / seamerDrum Filler（大桶灌装机）Cold Store（冷藏）Aseptic Filler（无菌灌装机）Cool Store（低温贮藏）Ambient Store（常温贮藏）Tunnel Cooler隧道冷却机）无菌杀菌器澄清香精回收巴氏杀菌器预热器蒸发器蒸发器（后段）瞬时板式冷却器罐头灌装封盖机不锈钢高效板式冷冻器Typical Temperate Fruit Juice Acidities 典型温带水果果汁酸度Cherry（樱桃）Grape（葡萄）草莓Apple（苹果）树莓，悬钩子，复盆子4.5Peach（桃）Plum（李子）Pear（梨）Apricot（杏）StrawberryRaspberry PH 1.5 2.0 2.5 3.0 3.5 4.0 樱桃、茶蔗子、浆果果汁提取和浓缩2、Cherry and Currant、Berry Fruit Juice Extraction and Concentration樱桃类BerriesCherriesCurrantsWashing and SortingDe-stemming / DisintegrationFruit ReceivingPre-HeatingPressingRough FiltrationJuice Buffer TankClarificationDepectinisation(by Enzymes)Juice Buffer TankPasteuriserPlate EvaporatorPotable WaterFilter AidWasteNatural StrengthJuice forPasteurisation(Optional)Essence Recovery Flash / Plate CoolerPlate / SSHE ChillerDrum FillerAseptic PasteuriserAseptic FillerAseptic StorageCool StoreCold StoreAseptic TankInertGasFilling(Optional)(Optional)(Optional)茶蔗子，穗醋栗浆果BerriesCherriesCurrantsWashing and SortingDe-stemming / DisintegrationFruit ReceivingPre-HeatingPressingRough FiltrationJuice Buffer TankClarificationDepectinisation(by Enzymes)Juice Buffer TankPasteuriserPlate EvaporatorPotable WaterFilter AidWasteNatural StrengthJuice forPasteurisation(Optional)Essence Recovery Flash / Plate CoolerPlate / SSHE ChillerDrum FillerAseptic PasteuriserAseptic FillerAseptic StorageCool StoreCold StoreAseptic TankInertGasFilling(Optional)(Optional)(Optional)水果接收饮用水清洗和检选除梗破碎除预热（选项） 渣助滤剂原果汁巴氏杀菌粗滤果汁平衡罐（选项）灌装酶脱胶澄清平衡罐（选项）巴氏杀菌器香精回收板式蒸发器无菌杀菌器（选项）瞬时板式冷却器 （惰性气体板式不锈钢 高效冷冻器 无菌罐 大桶灌装机 无菌灌 装机无菌贮藏 冷藏 冷冻贮藏 3、Grape Juice Extraction and Concentration 葡萄汁提取和浓缩Fresh Grapes 鲜葡萄Fruit ReceivingEnzyme Pre-TreatmentPre-heatingPressingRough FiltrationWastePotable WaterWashing and De-stemmingJuice Buffer TankJuice Buffer TankBatch Detartration(1 month cycle at -4C)Natural StrengthJuice forPasteurisationContinuousDetartration(eg using the membranesystem)PasteurisationFillingFiltration(Diatomaceous earth)Preheater / PasteuriserAseptic PasteuriserEssence RecoveryPlate EvaporatorHeaterFlash / Plate CoolerAseptic TankAseptic FillingCool StoreCan Filler / SeamerTunnel CoolerAmbient StorePlate /SSHE ChillerDrum FillerCold Store(Optional)(Black Grapes only)(Pomace) (Bypass) （(Detartration Optional)(Optional)具 Fruit ReceivingEnzyme Pre-TreatmentPre-heatingPressingRough FiltrationWastePotable WaterWashing and De-stemmingJuice Buffer TankJuice Buffer TankBatch Detartration(1 month cycle at -4C)Natural StrengthJuice forPasteurisationContinuousDetartration(eg using the membranesystem)PasteurisationFillingFiltration(Diatomaceous earth)Preheater / PasteuriserAseptic PasteuriserEssence RecoveryPlate EvaporatorHeaterFlash / Plate CoolerAseptic TankAseptic FillingCool StoreCan Filler / SeamerTunnel CoolerAmbient StorePlate /SSHE ChillerDrum FillerCold Store(Optional)(Black Grapes only)(Pomace) (Bypass) （(Detartration Optional)(Optional)具 Fruit ReceivingEnzyme Pre-TreatmentPre-heatingPressingRough FiltrationWastePotable WaterWashing and De-stemmingJuice Buffer TankJuice Buffer TankBatch Detartration(1 month cycle at -4C)Natural StrengthJuice forPasteurisationContinuousDetartration(eg using the membranesystem)PasteurisationFillingFiltration(Diatomaceous earth)Preheater / PasteuriserAseptic PasteuriserEssence RecoveryPlate EvaporatorHeaterFlash / Plate CoolerAseptic TankAseptic FillingCool StoreCan Filler / SeamerTunnel CoolerAmbient StorePlate /SSHE ChillerDrum FillerCold Store(Optional)(Black Grapes only)(Pomace) (Bypass) （(Detartration Optional)(Optional) 水果接收 饮用水 落 清洗除梗 酶化预处理 选项 预热 （仅白葡萄） （果渣） 压榨 废料原果汁巴氏杀菌 均 粗滤平衡罐 （旁路） 巴氏杀菌 连续除酒石（如用膜系统） 批量除酒石（-4C 1 月）过滤（硅藻土） （除酒石为 选项） 平衡罐灌装 （选项） 香精回收 预热巴氏杀菌器 板式蒸发器加热器无菌巴氏杀菌器瞬时板式冷却器 复原果汁、水果饮料和水果糖浆（蜜汁饮料）B. Reconstituted Juice ,Fruit Beverages and Nectars 1、Preparation of Fruit Puree 果浆制备(梨、桃、杏、芒果、番石榴)Fruit ReceivingApricotMangoPearGuavaRoller SortingWashingBlanching TunnelDe-StoningdisintegrationTubular CookerPotable WaterWastePeach(Optional,to aid skin removal)(Optional)(StonesAnd Skins)(Coarse Pulp)Pulper(85 to 45C)Buffer / Correction Tank(Chopper)(85C)Cooler(-1C)DeaeratorHomogeniserPreheater / PasteuriserParavap EvaporatorPasteuriserAseptic PasteuriserPlate/SSHE Chiller(PH Control etc.)(Optional)(optional)(85/95C for 30sec)Drum FillerCold StoreAseptic TankAseptic Filler(-10C)Aseptic StorageInertGas(45to95to25c(45to95to25C)AdditivesCool Store(Optional)(0/10C) 水果接收 滚筒拣选 饮用水 清洗 隧道式漂烫 （选项，有利于去皮） （选项） 去核 废料 粉碎（切碎） （核和皮） 管式蒸煮机 （粗浆） 打浆机 冷却机平衡调整罐 （控制PH等） 添加剂预热巴氏杀菌 脱气机 （选项） 均质机 并流式蒸发器 （选项）果汁复原和水果蜜汁制造饮用水 2、Reconstitution of Fruit Juice & Manufacture of Nectars饮用水 香精 果浆 浓缩果汁（自贮藏） 砂糖 热灌装纸盒、罐头，玻璃和塑料瓶饮料贮藏果汁，无菌纸盒和热灌装罐头、袋装和纸盒装饮料纸盒、玻璃或塑料瓶饮料，和成形/灌装/密封罐饮料（选项）均质机（清汁不用）脱气机平衡罐配制混合系统（色素、酸、防腐剂等）粉料溶化添加剂出桶（选项）糖浆平衡罐解冻溶糖(Cans /Pouches Cartons)Fruit ConcentrateFrom StoreFruit PureeEssencesPotableWaterGranularSugarPotableWaterSugar DissolverThawingDrum