设备管道记录表格QGCC-70504.doc

QG/CC-7.0504-10-S.1(H201) 编号：机 泵安装工序质量控制表Quality control table for machineAnd pump installing procedures项目：project装置：Unit工号：Section位 号Location No.名 称Name工作介质Medium驱动机类型Type of driver传动方式Transmission mode执 行 标 准Standard for execution检查项目Inspection item等级Grade签名/日期Signature/date施工单位Subcontractor承包单位Contractor监理单位Owner机器及附件接收Acceptance of machine and accessoriesC基础复查Check of foundationC机泵安装Installation of machine and pumpCR灌浆前检查Inspection before groutingA拆洗及回装Disassembling, cleaning and reassemblingC（CR）联轴节对中Centering of couplersB传动装置检查Transmission gearC润滑油系统检查、注油Lubrication system inspection and oilingC冷却、密封系统检查Cooling and sealing systemC试运转Test runAR找 正 偏 差Alignment deviation对 中 偏 差Centering deviation位 置Location允 差Tolerance018090270配管前Before Pipe Assembling配管前Before Pipe Assembling水 平Horizontal位 置Location允 差Tolerancea1a2a3a4a1a2a3a4中 心Center径 向Radiall标 高Elevation轴向Axial试运转Test run介质： Medium持续时间Time duration从驱动机方向读数Reading in direction of driver百分表固定端： Fixed end of dial indicator联轴节间距： mmSpacing of couplersa=tg=机器轴承温度Machine bearing Temp前： Front后： rear驱动机轴承Driver bearing temp.前： Front后： rear压 力Pressure进： MpaIn出： MpaOut电机温升： Motor temp. rise电流（启动/运转）： ACurrent(starting/running)备 注：RemarksQG/CC-7.0504-10-S.2(H202) 编号：机 组安装工序质量控制表Quality control table for machine and pump installing procedures项目：Project装置Unit工号Section位 号Location No.名 称Name执 行 标 准Standard for execution驱动机Driver主 机Host machine种类Type型号Model种类Type型号Mode功率Power转 速Rotating Speed R/min介质Medium检查项目Inspection item等级Grade签名/日期Signature/date施工单位Subcontractor承包单位Contractor业主单位Owner机组及附件接收Acceptance of machine set & accessoriesC基础复查Check of foundationC机组安装Installation of machine Set BR灌浆前检查Inspection before groutingAR联轴节对中Centering of couplersAR机组安装完整性确认Integrity of machine set installationB机组拆检组装情况Disassembling, inspecting and assembling of machine setCR油系统冲洗Flushing of oil systemA油系统整定Setting of oil systemB冷却系统Cooling systemC冷凝真空系统Condensing vacuum systemB控制和保护系统Control and protection systemB盘车装置检查Idle rotating deviceC试运转Test runAR加注油情况Qiling condition部位Location油标号Mark of oil合格证号Certificate No注油数量Oiling quantity签名/日期Signature/date备注：RemarksQG/CC-7.0504-10-S.3(H203) 编号：机组安装找正记录Align ment record forinstallation of machine set项目：Project装置：Unit工号：Section位 号Location No.名 称Name执 行 标 准Standard for execution驱动机Driver主 机Host machine项目Item 允许偏差Tolerance实际偏差 (mm)Actual deviation标高Elevation中心线Center line纵向Longitudinal横向Transverse水平测量 (mm/m)Levelling12345678910纵向Longitudinal允许值Allowable value实测值Measured value横向Transverse允许值Allowable value实测值Allowable value附图：Attached drawing承包单位代表Contractor representative施工单位Subcontractor施工人Operator业主单位代表Owner representative检查员InspectorQG/CC-7.0504-10-S.4(H204) 编号：大型机械灌浆前检查记录Inspection record before grouting of large machinery项目：Project装置：Unit工号：Section位 号LOCATION No.名 称Name执 行 标 准Standard for execution隐蔽前检查：Inspection before concealing1垫铁： 布置口 接触面口 焊接口Shims Layout Contact face Welding2地脚螺栓口 3螺栓孔及基础表面Anchoring bolt Bolt hole and founcation surface cleanliness4垫铁规格： 平垫铁 斜垫铁 Specification of shims Flat shims Tapered shims附图：Attached drawingNo.hnLNo.hnLNo.hnL施工人：Operator上项工程经检查符合设计（规范）要求，可以隐蔽。The above work conforming to the requirement of design(code)may be concealed年 月 日Date业主单位代表Owner representative承包单位代表Contractor representative检查员InspectorQG/CC-7.0504-10-S.5(H205) 编号：机器拆检及组装间隙测量记录Clearance Measurement Record For Disassembling Inspecting And Assembling Of Machine项目：Project装置：Unit工号：Section位 号Location No.名 称Name执行标准Standard for execution间隙测量部位Clearance measured location规定值(mm)Specified拆前间隙(mm)Clearance before disassembling组装后间隙(mm)Clearance After Assembling日期Date注：间隙测量部位另附图（如果需要）。Note: Clearance measured location has drawing attached(if necessary)检查员Inspector施工人OperatorQG/CC-7.0504-10-S.6(H206) 编号：电机空气间隙测量记录Air gap measurement record for motor项目：Project装置：Unit工号：Section位 号Location No.名 称Name执行标准Standard for execution按定子上标定的一点盘车检查空气间隙 单位：（mm）Inspection of gap at specified point on the stator by idle rotating unit：部位Location12345678910111213141516171819实测值Measured value按转子上标定的一点盘车检查空气间隙 单位：（mm）Inspection of gap at specified point on the rotor by idle rotating unit：部位Location12345678910111213实测值Measured value承包单位Contrator representative检查员Inspector施工人OperatorQG/CC-7.0504-10-S.7(H207) 编号：机组对中记录Alignment Record Of Macheine Set项目：Project装置：Unit工号：Section位 号Location No.名 称Name执 行 标 准Standard for execution联轴器布置简图： Diagram of coupler location对中情况：Alignment单位：（mm）Unit径向 轴向Radial Axial联轴器号Coupler No.径向Radial轴向Axial端面间隙Clearance at end百分表固定位置Fixed position of dial indicator允许偏差Tolerancea1a2a3a4允许偏差Toleranceb1b2b3b4规定值Stipulatend-value实测值Measuredvalue备注：Remarks承包单位代表：Contractor representative施工单位Sub-contractor施工人Operator业主单位代表：Owner representative检查员InspectorQG/CC-7.0504-10-S.8(H208) 编号： 透平试运转报告Test-run report for turbine项目：Project装置：Unit工号：Section位 号Location No.机组名称Name ofmachine set功率Power介质名称Name ofmedium介质压力Pressure of medium Mpa介质温度Temp ofmedium额定转速Rated rotational speedr/min试车类别Type of test run试车日期Date oftest run执 行 标 准Standard for execution事故报警试验Test of emergencyprotection device手动Menual自动Automatic时间Time转 速Speed(r/min)介 质Medium润滑油Lubricant轴承温度BearingTemp()轴振动(mm)Shaftvibration轴位移(mm)Shaftdispla-cement备 注Remarts流量Flowrate温度Temp.()压力Pressure(Mpa)温度Temp.()压力Pressure(Mpa)前Front后Rear进In出Out进In出Out进In出Out进In出Out试运转结果Result of test run承包单位代表Contractor representative施工单位Sub-contractor施工人Operator业主单位代表Owner representative检查员InspectorQG/CC-7.0504-10-S.9 (H209) 编号：机器试运转报告Test-run report machine项目：Project装置：Unit工号：Section位 号LOCATION No.名 称Name部 位Section试车类别Type of test run日 期Date执 行 标 准Standard for execution时间Time转 速Speed(r/min)介 质Medium润滑油Lubricant轴承温度BearingTemp()轴振动(mm)Shaftvibration轴位移(mm)Shaftdispla-cement备 注Remarts温度Temp.()压力Pressure(Mpa)温度Temp.()压力Pressure(Mpa)前Front后Rear进In出Out进In出Out进In出Out进In出试运转结果Result of test run承包单位代表Contractor representative施工单位Sub-contractor施工人Operator业主单位代表Owner representative检查员InspectorQG/CC-7.0504-10-S.10 (H210) 编号：大型轴流风机安装工序质量控制表Quality control table for installingProcedures of large axial flow blower项目：Project装置：Unit工号：Section位 号Location No.传动方式Mode of transmission名 称Name执 行 标 准Standard for execution检 查 项 目Inspection item等 级Grade签 名Signature施工单位Subcontractor承包单位Contractor业主单位Owner机器及附件接收Acceptance of machine and accessoriesC基础复查Check of foundationC机器安装Installation of machineCR驱动机对中Alignment of driverC灌浆前检查Inspection before groutingA风筒安装Installation of wind ductC传动装置检查Transmission gearC翼片安装Fitting of bladeCR润滑部位检查、注油Lubrication system inspection and oilingC电机转向检查Rotating direction of motorC试运转Test run持续时间DurationhAR电机轴承温度Motor bearing temp.风机轴承温度Blower bearing temp.电机定子温升Motor stator temp. rise结 果Result找 正 偏 差Alignment deviation翼 片 安 装Fitting of blade允 差Tolerance01800270垂直度 (mm/m)Verticality翼片角度偏差Blade angle deviation1234中心 (mm)Center标高 (mm)Elevation翼尖间隙 (mm)Clearance at blade tip最大Max.最小Min.附注：Note：QG/CC-7.0504-10-S.11 (H211) 编号：立式搅拌器安装工序质量控制表Quality control table for installingProcedures of vertical agitator项目：Project装置：Unit工号：Section位 号Location No.名 称Name工作介质Medium执 行 标 准Standard forexecution检 查 项 目Inspection item等 级Grade签 名Signature施工单位Subcontractor承包单位Contractor业主单位Owner机械及附件接收Acceptance of machine and accessoriesC支架(支架法兰)安装Installation of supportC容器与搅拌器法兰垫片安装Setting flange gaskets of vessel and agitatorCR找正AlignmentAlignment of driverC皮带轮平行度确认Parallelism of belt pulleyA龄轮箱内部清洁度确认Cleanliness in gear boxC注油(脂)Oiling (greasing)C冷却、密封系统检查Cooling and sealing systemCR电机转向确认Rotating direction of motorC试运转Test runAR找正记录Alignment recordAmmbmm垂直度Verticalitymm/m备注RemarksQG/CC-7.0504-10-S.12(H212) 编号：空 调 系 统安装工序质量控制表Quality control table for installingProcedures of congitioner system项目：Project装置：Unit工号：Section位 号Location No.型 号Model制造厂Manufacturer制 冷 量Refrigeration output制 冷 剂Refrigerant执 行 标 准Standard for execution检 查 项 目Inspection item等 级Grade签 名Signature施工单位Subcontractor承包单位Contractor业主单位Owner机械及附件接收Acceptance of machine and accessoriesC基础及预留孔道复查Check of foundation & accessoriesC主机及附件安装Installation of host machine & accessoriesC内部清洁度确认Interior cleanlinessB机器拆卸、清洗Disassembling & cleaning of machineB气密性试验Airtightness testB充填制冷剂Filling refrigerantA制冷剂系统检漏Leakage check of refrigerant systemA风管及部件制作安装Fabrication & erection of vent duct & partsC风管内部清洁Cleaning of vent duct interiorC冷却水管道安装Installation of cooling water pipelineC试运转Test runA附注：Note：QG/CC-7.0504-10-S.13(H213) 编号：输 送 机 械安装工序质量控制表Quality control table for installingProcedures of conveying machine项目：Project装置：Unit工号：Section位 号Location No.型号Model执 行 标 准Standard for executionr/min名 称Name能力Capacity转 速Rotating speed检 查 项 目Inspection item等 级Grade签 名Signature施工单位Subcontractor承包单位Contractor业主单位Owner机械及附件接收Acceptance of machine & accessoriesC基础及预留孔复查Check of foundation & provided holesC找正AlignmentCR拆洗及组装（包括皮带、链接头连接）Disassembling cleaning and assembling(incl belt & chain joint)C附件安装Installation of accessoriesC润滑、冷却、密封系统检查、注油Check & oiling of lubricating, cooling & sealingC驱动机试运转Test run of driverC试运转Test run持续时间 (h)DurationA轴承温度 ()Bearing temp.转速 （r/min）Speed电机温升 ()Motor temp. rise电流 (A)Current负荷情况Loading condition找正偏差Alignment deviation对中记录Centering record拧紧装置Tensioning device标高 mmElevation允许偏差Tolerance实测偏差Measured deviation拧紧余量 mm占总行程 %Tensioning allowance of total travel轴向Axial中心 mmCenter径向Radial松动余量 mm占总行程 %Releasing allowance of total travel水平（垂直） mm/mHorizontal (vertical)联轴器间距：Spacing of couplers备注：RemarksQG/CC-7.0504-10-S.14 (H214) 编号：起 重 机 械安装工序质量控制表Quality control table for installingProcedures of crane项目：Project装置：Unit工号：Section位 号Location No.跨 度Span执 行 标 准Standard for execution名 称Name起重能力Lifting copacity检 查 项 目Inspection item等 级Grade签 名Signature施工单位Subcontractor承包单位Contractor业主单位Owner机械及附件接收Acceptance of machine and accessoriesC基础复查Check of foundationC轨道及车档安装Installation of rail & buffer blockC桥架组装Assembling of bridge frameC小车组装Assembling of trolleyC拆检及内部清洁度确认Disassembling & inspecting interior cleanlinessC加注润滑油Filling oil (grease)C护梯、走道、护栏检查Check of stair, walkway & guardrailC主梁上拱度测量Measurement of main girder camberC试运转Test run空负荷Idle loadingA满负荷Full loading( )倍静负荷（测主梁上拱量）( )times static loading(measuring of main girder camber)额定负荷主梁下挠度Deflection of main girderunder Rated loading附注：Note：QG/CC-7.0504-10-S.15 (H215) 编号：容器、换热器安装工序质量控制表Quality control table for installingProcedures of vessel and heat-exchanger项目：Project装置：Unit工号：Section位 号Location No.名 称Name规 格Specification材 质Material工作介质Medium压 力PressureMpa温 度Temperature执 行 标 准Standard for execution检 查 项 目Inspection item等 级Grade签 名Signature施工单位Subcontractor承包单位Contractor业主单位Owner设备及附件接收检查Acceptance of equipment & accessoriesC基础复查Check of foundationC找正AlignmentC灌浆前检查Inspection before groutingA内件安装Installation of internalsA严密性试验Air tightness testAR抽芯试压Core withdrawal and pressure testAR附件安装Installation of accessoriesC平台、扶梯、护栏安装Erection of platform, stair & guardrailC卧式设备清动端检查Check of sliding end of horizontal equipmentB附注：Note：QG/CC-7.0504-10-S.16 (H216) 编号：分段塔组对工序质量控制表Quality control table for Assembling sectioned column项目：Project装置：Unit工号：Section位 号Location No.设备名称Name of equipment规 格Specification材 质Material设计压力Desi