ABC分析法.pdf

1 Logistics Engineering Solution 86 21 5027 7280 T 86 21 5027 7283 F E mail info I Integrity I Interactivity I Innovation FLUX Material Handling System Design Methodology Victor HZB Senior Consultant Shanghai AFLUX Logistics Engineering Co Ltd Page 2 Logistics Engineering Solution About FLUX FLUX systems is a leading China mainland supplier of warehousing operation engineering consulting and automated material handling systems In today s fast paced ever changing marketplace precise management of the supply chain including effective inventory control and distribution is a decisive competitive factor requiring an innovative automated material handling design Warehousing operation consulting Material handling system concept design development Detail design development Warehousing operation diagnosis Logistic and warehousing consulting service Logistic and material handling engineering service System layout Automated material handling system ASRS Pick to light RF system Conveyor system Order picking system Warehouse Control System WCS System visualization Warehouse management system WMS Firefighting requirement Lighting requirement Floor requirement Construction requirement Civil requirement ERP interface Internet Host interface Stuff requirement Warehousing operation consulting Material handling system concept design development Detail design development Warehousing operation diagnosis Logistic and warehousing consulting service Logistic and material handling engineering service System layout Automated material handling system ASRS Pick to light RF system Conveyor system Order picking system Warehouse Control System WCS System visualization Warehouse management system WMS Firefighting requirement Lighting requirement Floor requirement Construction requirement Civil requirement ERP interface Internet Host interface Stuff requirement FLUX systems primary emphasis has always been to analyze the specific problems of our customers and then to incorporate the logistics methodology necessary to provide the best possible solution thereby providing distinct improvements to their business processes 2 Page 3 Logistics Engineering Solution FLUX Logistics Engineering Solution Pioneered logistics engineering consultancy in China Our Service Manufacturer Wholesaler Third Party Logistics Our Goal Assisting for costs reduction improving logistics capability and core competence and enhanced levels of customer service FLUX Logistics Engineering Solution Sales Maintaining Planning Design Project Management Integration departments offer the following services Sales Maintaining Dep SM Sales Maintaining Dep SM Planning Design Dep PD Planning Design Dep PD Customer relationship Business Market assessment Customer relationship Business Market assessment IT Solution offering technique support IT Solution offering technique support Project Man gt Dep PM Project Man gt Dep PM Project management Coordination Training Know how transfer Project management Coordination Training Know how transfer FLUX We provide logistics total solution Page 4 Logistics Engineering Solution Network Planning Network Planning NDC NDC RDC RDC SHOP SHOP SUPPLIER SUPPLIER Location selection Location selection DC warehouse design DC warehouse design ASRS Project ASRS Project System optimization System optimization Operation Design Operation Design Start RF系统从WMS 获得收货信息 RF 10 10 RFRF RF系统扫描PO号货 其他单据号 RF 10 20 RFRF WMS检查PO是 否正确 RF 10 30 WMSWMS OK NO SMD material Yes 扫描物料 RF 10 60 RFRF Yes 物料是否正确 输入数量 RF 10 70 RFRF 收货完成 No Yes No 重新组拍 No 在托盘上 贴标签 RF 10 100 扫描托盘标签 RF 10 110 RFRF Yes 扫描物料 RF 10 120 RFRF 物料是否正确 WMSWMS WMSWMS No 输入数量 RF 10 130 No RFRF 在外包装上贴标 签 打开包装并扫 描标签 RF 10 50 No RFRF Operation Diagnosis Operation Diagnosis We have significant and practical experience in material handling process design 3 Page 5 Logistics Engineering Solution Manufacturer Wholesaler Retailer Haier Hisense Meidi ZhejiangYinshan Shanghai Schindler elevator etc 30 Projects Beijing Pharmacy NGS allday Convinence Hangzhou Jiayou super market DC ect 10 projects Third Party Logistics Lunengfinmost logistics Jianwei logistics 12 Projects Our customers Page 6 Logistics Engineering Solution Initial Phase Customer needs discovery Planning Project planning design program Selecting Confirm planning and service Implementation Project management and budget control Guarantee Know how transfer and supervising system performance Supporting Carry out project Initial Phase Planning SelectingimplementationGuaranteeSupporting Project Management 4 Page 7 Logistics Engineering Solution Logistics Strategy Establishment Logistics Data Information Collection Logistics Data Information Collection Organization Strategy Target Organization Strategy Target Logistics Strategy Establishment Channel Strategy Network Strategy Customer Service System Integration Logistics Strategy Establishment Channel Strategy Network Strategy Customer Service System Integration Logistics Target Establishment Lower Running Cost Improve Performance Logistics Target Establishment Lower Running Cost Improve Performance Logistics Data Information Analysis Logistics Data Information Analysis Market Market Manufacture Manufacture Page 8 Logistics Engineering Solution Logistics Data Analysis Logistics Data Analysis Logistics Data Analysis Current Information Analysis Storage Order Pick Operation Analysis Goods Characteristic Analysis Order fluctuation Analysis EIQ Analysis HR Requirement Analysis Work Flow Timetable Analysis Strategy Target Establishment Programming Precondition Enactment Autoimmunization Level SKU DC Capability Programming Condition Programming Condition 5 Page 9 Logistics Engineering Solution Work Flow Analysis Operation Function Analysis Business Analysis Work Flow Design Operation Area Design Operation capability Design Logistics Equipment Programming Logistics Equipment Selection Accessorial Facility Programming Accessorial Facility Selection Area Layout Logistics Data Analysis Page 10 Logistics Engineering Solution Order Fluctuation Analysis month Tendency Alteration Necessary Capability month Seasonal Alteration Necessary Capability month Circle Alteration Necessary Capability month Irregular Alteration Necessary Capability 6 Page 11 Logistics Engineering Solution EIQ Analysis E Q Curve E Q Q E ABC Q E Q E E Q Page 12 Logistics Engineering Solution EIQ Analysis I Q Curve I Q Q I ABC Q I Q I I Q 7 Page 13 Logistics Engineering Solution EIQ Analysis ABC A B C IQ Annual IQ Daily IIIII I VV IVIII III Page 14 Logistics Engineering Solution EIQ Analysis E N Curve E N N GN N EN 1 E N N GN N EN 10 N N GN N EN 1 N GN N N E E N N GN N 8 Page 15 Logistics Engineering Solution EIQ Analysis I K Curve K I ABC K I Page 16 Logistics Engineering Solution Operation Area Functions Designing Work Flow Analysis Work Flow Analysis Logistics Function of DC Subarea Logistics Function of DC Subarea Operation Capability Operation Capability Classifying Operation Property Classifying Operation Property Operation Function Operation Function Is Movement Property Is Movement Property Operation Area Analysis Operation Area Analysis Establishing Movement Relationship Establishing Movement Relationship Accessorial Area Layout Accessorial Area Layout Capability Demand Capability Demand Y N 9 Page 17 Logistics Engineering Solution Warehouse Layout Concept Development Operation Capability Operation Capability Logistics Facility Logistics Facility Accessorial Facility Accessorial Facility MIS Frame MIS Frame Logistics Facility Selection Logistics Facility Selection Accessorial Facility Accessorial Facility Movement Relationship Analysis Movement Relationship Analysis DC Space Design DC Space Design Movement Relationship Space Analysis Movement Relationship Space Analysis Materials Flow Analysis Materials Flow Analysis Layout Modification According to Restriction Layout Modification According to Restriction Verifying Layout Verifying Layout Page 18 Logistics Engineering Solution Layout Evaluation Layout Evaluation Logistics Equipment Design Logistics Equipment Design Accessorial Facility Design Accessorial Facility Design Space Location of Equipment Space Location of Equipment Adjustment Adjustment Is Location OK Is Location OK Integration of Logistics Accessorial Facility Integration of Logistics Accessorial Facility Finish Finish Warehouse Layout Concept Development 10 Page 19 Logistics Engineering Solution Logistics Movement Relationship Analysis Operation Function Requirement Programming Operation Function Requirement Programming DC Management Information System DC Management Information System Logistics Equipment Logistics Equipment Accessorial Facility Accessorial Facility Differentiate Primary Activity Support Activity Differentiate Primary Activity Support Activity Movement Property Movement Property Materials Flow Analysis for Primary Activity Materials Flow Analysis for Primary Activity Relationship Analysis for Support Activity Relationship Analysis for Support Activity Finish Materials Flow Chart Finish Materials Flow Chart Establishing Relationship Chart Establishing Relationship Chart Combinatorial Analysis Combinatorial Analysis Warehouse Layout Warehouse Layout Page 20 Logistics Engineering Solution Logistics Strategy Top level Management Logistics Strategy Top level Management Establishing DC Steering Committee Establishing DC Steering Committee Customer Customer Consultant Consultant Project Initialization Project Initialization Project Team Set up Project Team Set up Project Schedule Project Schedule 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep Specification 8thstep Implementation MH system Planning and Integration Methodology 11 Page 21 Logistics Engineering Solution 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep Specification 8thstep Implementation Data gathering and analyzing program training existed basic data gathering data selecting selected data analyzing result test and verify forecasting 2ndstep Project Starting Project Starting Current Operation Information Current Operation Information Basic Operation Information Commodity Information Order Information Goods Characteristic Sales Information Work flow Information Business Flow Document Warehouse Facility Man power Man hour Information Materials Handling Description RDC Location Development Information Development Information Long term Development Strategy Quantity Forecast Item Alteration Trend Goods Characteristic DC Acreage Restriction Information Accessorial Function Project Budget Expansion Requirement Data Analysis Data Analysis Strategy Target Strategy Target MH system Planning and Integration Methodology Page 22 Logistics Engineering Solution 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep specification 8thstep Implementation Order entry data analysis Order entry quantity analysis EQ Order entry number analysis EN Item quantity analysis IQ Item cumulative analysis IK Order entry data analysis Order entry quantity analysis EQ Order entry number analysis EN Item quantity analysis IQ Item cumulative analysis IK E Order Entry I Item Q Quantity E Order Entry I Item Q Quantity MH system Planning and Integration Methodology 12 Page 23 Logistics Engineering Solution 1ststep Initial planning 计算机登录在库记录计算机登录在库记录计算机登录在库记录SHPDS 756532018662333314022515234923132650 58022918746722231827965 计算机登录在库记录计算机登录在库记录计算机登录在库记录SHPDS 794333378832335714312519735252632673 4124n an a41247360 161691722164162424842 810081 10045171010345 5323005323 SHPSHP DSDS库存量 常温 阴凉 冷藏库药品 麻醉药 一般性药品 特殊保管药品 特殊保管药品包括 保管方式分类 易串味药品 毒性药 精神药品 保存条件分类保存条件分类 库存量 DSSHP DS 温度条件分类 SHP 32 32 22 05 16 65 11 31 7 50 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 12345 药品品项百分比 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep specification 8thstep Implementation MH system Planning and Integration Methodology SAMPLE Page 24 Logistics Engineering Solution 0 10 20 30 40 50 60 70 80 90 100 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 92 96 100 累 计 出 货 箱 数 累 计 出 货 箱 数 SKU 月IQ分析 1 SKU 27 QTY AA 年IQ分析 1 SKU 40 QTY 月IQ分析 18 SKU 75 QTY AC 月IQ分析中82 C类品SKU占总出货量25 年IQ分析中82 C类品SKU占总出货量15 年IQ分析 18 SKU 85 QTY 0 10 20 30 40 50 60 70 80 90 100 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 92 96 100 累 计 出 货 箱 数 累 计 出 货 箱 数 SKU 月IQ分析 1 SKU 27 QTY AA 年IQ分析 1 SKU 40 QTY 月IQ分析 18 SKU 75 QTY AC 月IQ分析中82 C类品SKU占总出货量25 年IQ分析中82 C类品SKU占总出货量15 年IQ分析 18 SKU 85 QTY I类 IV类 V类 II类 III类 I类 IV类 V类 II类 III类 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep specification 8thstep Implementation MH system Planning and Integration Methodology SAMPLE 13 Page 25 Logistics Engineering Solution LWHVW mmmmmmm3kg average4703202400 036112 6 Max 9908409000 576039 Min 100100600 00070 3 Size 170 86 773 88 67734 11 34817 53 179390 33 125563 22 148874 96 1075 39 482 42 1226 15 70 35 40 20 100 50 10 05 10 05 100 100 100 RangeLWH 801 1000mm 合计 0 224mm 201 400mm 401 600mm 601 800mm 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep specification 8thstep Implementation MH system Planning and Integration Methodology SAMPLE Page 26 Logistics Engineering Solution Present 7000units units Inventory turnover62 52days Future 8000units 2000units Inventory turnover50 45days Productivity 轮式装载机 液压挖掘机 以轮式装载机主要生产部件为计算基准 Productivity 轮式装载机 液压挖掘机 以轮式装载机主要生产部件为计算基准 存储能力扩展比例存储能力扩展比例 required coeff Peek coeff Addendum coeffProportion coeff DIV 0 1 301 101 82 DIV 0 1 301 101 73 1 001 001 001 00 1 101 001 001 10 component inventory enlange coeff component sets inventory enlange co Other material inventory coeff 刀具量具库存储区域发大比例系数 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep specification 8thstep Implementation MH system Planning and Integration Methodology SAMPLE 14 Page 27 Logistics Engineering Solution 12 000箱 日 箱 日 14 000Rec 日 日 500客户 日客户 日 原包装 原包装 9 600箱箱 日 日 4 000Rec 日 客户日 客户 日 配货箱 日 配货箱 2 400箱箱 日 日 10 000Rec 日 客户日 客户 日 日 原包装箱 原包装箱 日 日 Rec 日 配货箱 日 配货箱 日 日 Rec 日 日 xxx 原包装箱 原包装箱 日 日 Rec 日 配货箱 日 配货箱 日 日 Rec 日 日 原包装箱 原包装箱 日 日 Rec 日 配货箱 日 配货箱 日 日 Rec 日 日 9 600原包装箱原包装箱 日 日 4 000 Rec 日 日 2 400配货箱配货箱 日 日 10 000 Rec 日 日 原包装箱 原包装箱 日 日 Rec 日 配货箱 日 配货箱 日 日 Rec 日 日 原包装箱 原包装箱 日 日 Rec 日 配货箱 日 配货箱 日 日 Rec 日 日 原包装箱 原包装箱 日 日 Rec 日 配货箱 日 配货箱 日 日 Rec 日 日 原包装箱 原包装箱 日 日 Rec 日 配货箱 日 配货箱 日 日 Rec 日 日 Next day deliverySame day delivery truck 10 卡车 台 卡车 台 卡车 台 卡车 台 卡车 台 当日接受订单 次日出库 卡车 台 卡车 台 卡车 台 卡车 台 卡车 台 当日接受订单 次日出库 100 当日接受订单 当日出库 当日接受订单 当日出库 xxxxxxxxxxxxxxx 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep specification 8thstep Implementation MH system Planning and Integration Methodology SAMPLE SAMPLE Page 28 Logistics Engineering Solution 15161718192021227891011121314151617181920212278910111213 主机主机CPU 工作时间 卡车到站 卸货时间 主机 工作时间 卡车到站 卸货时间 主机CPU 工作时间 物流 工作时间 物流CPU 数据展开数据展开 当天 出货量 次日 当天 出货量 次日 出货量出货量 次日 次日 出货量 当天 出货 次日 出货 出货量 当天 出货 次日 出货 当天的 订单 送到 前天的 订单 送到 当天的 订单 送到 前天的 订单 送到 进 货 流 程 出 货 流 程 当 日次日 项目时刻 进 货 流 程 出 货 流 程 当 日次日 项目时刻 补 充 作 业 前 日 补 充 作 业 前 日 出库作业出库作业 集货作业 卡车 出发时间 补充 作业 集货作业 卡车 出发时间 补充 作业 送 货 到 户 送 货 到 户 卡车 到达时间 卡车 到达时间 8 30 20 30 当日送货药品 接受订单结束 当日送货药品 接受订单结束 次日送货药品 接受订单束 次日送货药品 接受订单束 45 假定 假定 8 30 20 30 展开处理展开处理 30台台 台台 原包装 原包装 4 320箱箱 3 5H 1 800Rec 配装 配装 1 080箱箱 3 5H 4 500Rec 原包装 箱原包装 箱 4 0H Rec 配装 箱 配装 箱 4 0H Rec 42台 台 6 000箱 箱 60 3 5H 28台 台 4 000箱 箱 40 4 0H 原包装 原包装 5 280箱箱 4 0H 2 200Rec 配装 配装 1 320箱箱 4 0H 5 500Rec 展开处理展开处理展开处理 次日送货药品 接受订单束 展开处理 次日送货药品 接受订单束 55 假定 假定 MH system Planning and Integration Methodology SAMPLE SAMPLE 15 Page 29 Logistics Engineering Solution 4 7 6 5 8 12 14 15 16 13 10 9 17 11 3 12 11 10 9 8 7 6 5 4 3 2 1 8 9 10 11 12 13 14 15 16 17 18 19 20 U X 不重要 无关联关系 总数 2 1 3 2 序号 原 因 家友散件拣选区 家友集货区 家友出货平台 可的存储 整件拣选 可的散件拣选区 可的集货区 团购集货区 新店集货区 快速商品转运区 可 团 新出货区 中转进货平台 中转及作业区 恒温库 退货查询库 E I U A E O O O U U I U O E A U U E U U O I U U U U O A U U U U U U I U O U U U U O O U U U U I U U U U U U E O U U U O A U U I U U O A U U E U U A U U I U U U U U U E E U U U U I U U U I U U E U U O U U U U U U U U O U O U U O U U U U I U U I U I O U U O U U U I U O U U O U U U U U U U O U U O U U U U I I O U I O I O U U U O U U O U U I U U 123 190 团购集货 出货月台 出货 办公司 可的集货区 新店 集货区 恒温库 家友散件拣选区 可的散件拣选 可的整件存储及拣选区 家友出货平台 家友集货区 退货 上架 检验区 进货平台 中转进货平台 中转作业区 快速商 品出货区 进货办公室 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 关联活动关联活动密切等级密切等级A密切等级密切等级E密切等级密切等级I 家友整件存储及拣选区 退货查询 团购集货 出货月台 出货 办公司 可的集货区 新店 集货区 恒温库 家友散件拣选区 可的散件拣选 可的整件存储及拣选区 家友出货平台 家友集货区 退货 上架 检验区 进货平台 中转进货平台 中转作业区 快速商 品出货区 进货办公室 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 关联活动关联活动密切等级密切等级A密切等级密切等级E密切等级密切等级I 家友整件存储及拣选区 退货查询 1ststep Initial planning 4thstep System Demand analyzing 3rdstep Design Level setting 2ndstep Data gathering analyzing 5thstep System design 6thstep Assessment selection 7thstep specification 8thstep Implementation MH system Planning and Integration Methodology Page 30 Logistics Engineering Solution 16848PL x 24箱 404 352箱 24列 x 54连 x 13 段 16848 PL 4 列 x 32连 x 3段 38 4PL 3 84PL x 24箱 9 216箱 返品库 81台 x 4PL 32 4PL 324箱 x 24箱 7 776 箱 医疗机器 搬送不适合品 173 台 x 4PL 6 92PL 692 PL x 24箱 16 608箱 1F 平面图 机号 保管物 货位总数列x连x段 个 货位数货物尺寸 W xD x 荷姿 区分 荷姿 货物尺寸区分 货位数 货物外形一览表 货物外形 托盘 货物名 货物尺寸托