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Raw material 原材料Color Variation 色 差 Material stained材料有污染Incorrect number of holes per inch square 网布目数不对Color variation of the same patch/roll同卷色差Color variation of different patches/rolls不同批次有色差Bottom color appear露底色The skin peels off 脱层Stretching direction not correct延伸方向不对Elongation rate is too much材料延伸率太大Yellowing 变黄Color fading away褪色Color migration 溢色Too many blood vessel血筋太多Too many scars 伤痕太多Too long /short hairy毛太长/太短Defects of surface 表面瑕疵Get mildew发霉Cracks of surface 表面有裂痕(龟裂)Thickness not meet the standard厚度不合标准Not dyed through没透染Incorrect size of the material大小规格不正确Lace length inconsistence 鞋带长度不一Lace tip broken/open鞋带包头裂开The paint of the lace tip peel off鞋带包头掉漆Metal eyelet surface not smooth眼扣有凸疤Incorrect side of material lamination贴合材料贴错面 Leather brittle/breakable真皮太脆Poor cement of hot melt热溶胶不粘Velcro substandard魔术带不良Aging test fail老化不过Incorrect material emboss 皮料纹路不对Foam yellowing 泡棉黄变Uneven stitching 车线不顺Flexing test failed耐挠不过Gore too weak松紧带弹性不佳Substandard Injection logo 射出LOGO不良Too stiff太硬Too soft 太软Too narrow太窄Too wide太宽Too long太长Too short太短Too thin太薄Too thick太厚Cutting Procedure裁剪Wrong material cutting 用错材料Wrong cutting dies 用错裁刀型号Wrong size用错码数Wrong positioning of cutting dies排刀错误Too many layers may result in different specification of components, cutting failure, slip of cutting dies, distortion or jam of perfs. 裁层过多会导致部件有大小、裁不断、滑刀、冲孔易变形、冲孔堵塞Failing on pairing by sticking matching label 流水标配对错误Cutting dies are not sharp enough裁刀不锋利Cutting board becomes harsh due to long time of use裁板使用过久表面不平顺Size label peel off after oven treatment 尺码标烘箱后有脱落现象Incorrect size label 尺码标烫印错误Improper screen printing 网印线印不准Out sourcing 发外Material burning 材料打火Difficult to weld on material 不能热切Off position 错位Printing peel off 油印会掉Poor Printing Ink油墨不良Unclear printing 印刷不清晰Unclear HF emboss/deboss 高周波(凸凹)不明显Material stained after HF embossing/debossing 压高周波(凸凹)污染Golden foil peel off 烫金脱落Mesh is too opened to b printed 材料网格太大,不能印刷Material shrink after printing 材料印刷后收缩Material shrink after heat pressing 材料热压后收缩Material stained after printing 材料印刷污染Material shrink after laser 材料镭射后收缩Laser is too deep 镭射太深Material stained due to laser 镭射污染材料表面Material surface burnt after laser 镭射烧焦表面Laser off position 镭射位置对不上Embroidery thread broken 电绣断线Embroidery needles quantity not enough电绣太稀Embroidery needles quantity too much电绣太密Wrong embroidery thread 电绣线绣错Embroidery thread too loose 电绣线太松Embroidery thread too tight 电绣线太紧Out sourcing component can not match with the proofread gauge 发外部件与校正版对不上Material stained after chromed 电镀表面有污染Chrome peels off 电镀表层脱落Poor chrome effect 电镀效果太差Chrome cracked 电镀表层龟裂Flow mark on TPU injection piece TPU射出实物有流痕TPU injection piece stained TPU射出实物有污染TPU injection piece shrink 射出实物有收缩Bubbles on laminated material 贴合材料有气泡Wrong stretch direction on laminated material 贴错延伸方向Poor bonding on laminated material 贴合拉力不够Laminated material off shape 贴合材料变形Stitching 针车Too much hot melt cement 喷胶太多Too less hot melt cement 喷胶太少Cement comes out 溢胶Wrinkle 打皱Air cavity 包风X-ray 起鼓Improper marking 划线不标准Stitching exceed the stitching mark 盖线太深Stitching not reaching the stitching mark 盖线太浅Foam positioned incorrectly 泡棉移位Cement not thoroughly dried 胶水未干Folding of stitch & turn rebounded after hammering 捶平后开骨位反弹Folding inconsistent 折边不圆顺Folded too much 折边太深Folded not enough 折边太浅Inconsistent binding 包边不均匀Inconsistent piping 滚边不均匀Zigzag too loose 拼缝太松Zigzag too tight 拼缝太紧Too many backward stitches 倒针太多Overlap stitches not overlapped properly 重针不对位Bottom thread appears on upper 底线浮珠Stitch without bottom thread 跳针Needle broken 断针Stitching distance/margin inconsistence 针距/边距不均Stitching holes too big 鞋面针孔太大Wrong needle 针车用针不对Wrong thread 针车用线不对Off center 中心车歪Collar top inconsistent 领口不圆顺Poor adhesive between collar and foam 领口与泡棉粘不死Lasting margin lock stitching too high 压边线过高Lasting margin lock stitching too low 压边线过低Toe gathering too tight 缩鞋头太紧Thread ends not clearly trimmed 线头没修干净Lining not trimmed well 内里修边不良Inconsistent collar stitching 压泡棉线不圆顺Tongue joint too much 鞋舌接深Tongue joint not enough 鞋舌接浅Eyestay hole poorly punched 鞋眼孔冲孔不良Leather damaged during stitching 皮料在针车时损伤Eyelet got off 打扣松脱Eyelet painting peel off during pressing 打扣时扣子掉漆Eyelet broken after pressing 打扣后扣子裂开Components wrong size attachment 部件配错码数Medial and lateral stitching mixed up 内外腰车错Left and right foot stitching mixed up 左右脚车错Incorrect size label stitched 尺码标车错Incorrect tongue stitched 上错鞋舌Bottom Unit Production 底生产Rubber outsole color bleeding大底溢色Rubber outsole inadequate cure 大底没烧熟Rubber outsole over cured 大底烧太熟The feather edge is too thick 大底水口太厚Rubber outsole trimming not clear 大底修边没修干净Rubber outsole trimmed too much 大底修边修太深Improper re-paint 补漆不良Stained 污染Poor Trimming 修边不良Wrong color颜色不对Color migration 溢色Incorrect PU sponge rate PU大底发胀率不正确Angle On Insole中底起角Phylon rebound Phylon发胀Phylon concave Phylon 凹Phylon shape distorted Phylon 变形Stock Fitting 贴底UV-light duration too long 照射时间太长UV-light duration too short 照射时间太短The temperature of the oven is too high 烘箱温度太高The temperature of the oven is too low 烘箱温度太低Too much cement 刷胶太厚Improper cementing 刷胶刷不到位Improper priming 处理剂刷不到位Over Cementing 胶线外露Pressing mold not match with bottom 压模与大底对不上Adjust the pressure of the pressing machine 调整压机压力Torsion Bar mismatch with bottom T/B与大底不吻合Torsion bar too stiff to attach T/B太硬,贴不下去Primer/cement lost effectiveness due to over time storing 处理剂/胶水放置太久失效Midsole too large 全插太大Poor Priming 处理不良Poor Buffing/Roughing 打粗/磨不良Rocking 摇晃Air Cavity 包风Delamination 脱胶Cementing repairing 补胶Assembly 加工Toe broken down鞋头下陷Wrong last楦头不对Cement on heel后跟粘胶Odd pair 配错对Gauge mark line too high 画线太高Gauge mark line too low 画线太低Lasted too much 攀帮攀太多Lasted not enough 攀帮攀不够Poor bonding 拉力不良Color Not Matching颜色不配合Heel Not Straight 跟不正Nail Comes Out钉子露出Staple Comes Out空气钉露出 Not In Pairs不配双Shank Not Straight铁心不正 Shank Too Loose铁心太松 Sole laying off center 贴底不正确Upper Split Off鞋面裂开Upper Wrinkle鞋面皱纹Wrong mark gauge 画线版错误Analysis of returned finished goods 成品鞋退货分析鞋面材料撕裂torn upper materialsa. 材料破损 torn trim materialsb. 鞋面某些材料穿透wearing through of upper materials in certain areasc. 接合部材料不良welded overlay delamination鞋面外形/颜色 UPPER EXTERIOR/Coloura. 色差discolorationb. 移色bleedingc. 变黄yellowing鞋面外型/鞋面层脱落UPPER EXTERIOR/Upper Layer Coming Offa. 二层皮表层脱落poor adhesion with PU-coated split leathersb. 鞋面材料分离upper material separating from the lamination(nylon upper mat.)鞋面外形/缝合UPPER EXTERIOR/Seamsa. 鞋面部位缝合疏松loosened seams-toe areab. 鞋后跟缝合疏松loosened seams-heel areac. 鞋穿扣等部件缝合疏松loosened seams-eyelet stay/ghilly/closure partsd. 其它部位缝合疏松any other loosened seam鞋面外形/鞋扣: UPPER EXTERIAOR/Closure Partsa. 鞋扣破裂,鞋穿扣撕裂broken(e.g. ghillies) or torn (e.g. lace loops) closure partsb. 冲孔破裂或无冲到punching torn or non-existentc. 鞋扣、穿扣缺失 missing closure partsd. 魔术带损坏Velcro closure damaged大底/破裂 OUTSOLES/Breaksa. 底部材料破裂material breaks within the sole material大底/磨损 OUTSOLES/Abrasiona. 短期穿著后即出现严重磨损,much abrasion after relatively short wearing period大底/零部件脱落 OUTSOLES/Parts, Colour Inserts Separatinga. TORSIONBAR 等与大底脱落sole parts sepatating(e.g. rubber/sliding inserts,Torsion bar,etc.)b. 缺鞋垫部份missing inlay parts大底-中底/材料分解腐化OUTSOLE-MIDSOLES/Material Decompositiona. 水解hydrolysisb. 微生物、细菌funghi,microbes大底/柳钉,防滑钉 OUTSOLES/Studs, Cleats, Spikesa. 柳钉/防滑钉断broken cleats/studsb. 底线断broken thread insertsc. 底线腐蚀生锈rusted threadsd. damaged/non-functional thread/thread inserts of studs, spikes, etc. 防滑钉、饰钉、饰线损坏而失去功能里面材料/鞋舌部位: INNER MATERIAL/Tongue Areaa. 鞋舌撕裂tongue torn offb. 鞋舌、鞋舌部位打脚tongue/tongue area creates pressure pointsc. 鞋舌材料破损 tongue material is damaged里面材料/港宝后跟部位:INNER MATERIAL/Heel Counter-Heel Areaa. 因为内里材料修边不整洁或修边不正确造成打脚causes pressure points(e.g. due to untidy/inaccurate edges)b. 变形、歪曲distorted shapec. 鞋垫后跟错位 heel cushion not properly insertedd. 港宝破裂broken heel counters里面材料/内里 INNER MATERIAL/Lininga. 内里材料打皱造成打脚 causing pressure points(e.g. due to wrinkles)b. 内里材料损坏或撕破lining material is damaged or worn through.c. 内里材料贴合不良 lining cementation has loosenedd. 内里材料不防水lining material is not waterproof or water-resistant里面材料/鞋垫:INNER MATERIAL/Inlay Sole-Insolea. 因贴合不良移动moved(poor cementations)b. 鞋垫表层材料损坏upper layer of the inlay sole is damaged(worn through)c. 因贴合不良而打皱,造成打脚cemented with wrinkles, causing pressure pointsd. 错码、无鞋垫wrong size/missing inlay solese. 鞋垫破裂broken insole大底/射出、形体错误OUTSOLES/Faulty Injection, Inaccurate Contoursa. 大底、中底起泡(穿孔) bubbles, holes, sole mould not completely filledb. 中底边缘与鞋面接合不良untidy join between midsole edge and upper, not correctly injectedc. 因配色错误而导致可见的缺陷 Visible outsole/midsole defects caused by wrong mixing ratiod. visible sole colours run into one another(multicol0oured soles) 大底各种颜色渗色,形成彩色大
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