电瓶、蓄电池自动装箱线(纸包机方案).doc

蓄电池自动化包装生产线方案 天成富郎（北京）包装机械有限公司 中国北京通州区金桥科技产业园区 Tel: (86-10) 60501071 Fax: (86-10) 60501071 目 录l 公司介绍.。.2一，工艺要求. 3 二，动作流程.3 三，动作描述.4四，技术方案.4-19五，项目报价.20六，项目周期.21七，售后服务.22-23l 公司沿革与介绍 北京天成富郎包装机械有限公司是专业从事包装机械、输送设备及物流配件的生产厂家，集自动化包装系统的规划、设计、制造和维护为一体。公司拥有多年专业制造历史及技术，先进的加工设备，高素质研发、制造和管理专业人才。可为您制作最为经济合理的规划方案，实施科学的加工质控体系，提供完善的售后服务。公司主要生产、销售的产品系列有：自动化包装设备：封箱机、纸箱成型机、装箱机、捆包机、码垛机、贴标机等；物流输送设备：模块网输送机、滚筒输送机、顶板链输送机、皮带输送机、螺旋输送机、升降机、夹瓶输送机等输送系统；公司产品以精良的质量、美观的造型、经济合理的规划以及完善周密的售后服务赢得用户的信赖和好评；产品不仅畅销全国各地，并出口多个国家和地区。是您首选的合作伙伴。多年来，天成富郎全体员工秉持与客户真诚的合作态度、双赢的经营理念、不断开发、创新、进取与您携手共进。您的认同是我们不懈的追求！一，工艺要求： 蓄电池自动包装流水线包括：产品整列，自动开箱，自动装箱，自动放说明书、合格证，自动封箱，纸箱自动贴标，自动码垛，成品入库.二，蓄电池包装生产工艺动作流程：产品输送送 自动整列 等待装箱放说明书、合格证纸箱输送自动装箱机 自动封箱自动开箱 人工上箱 纸箱自动贴标 自动码垛 成品入库 全自动纸包机TC-ZB15技术方案1. 设备基本概况及要求Facility basic summary and requirement 本设备是采用伺服定位，PLC控制，全自动运行的，主要转动采用进口电机驱动，各级转动通过链条、链轮调速等。其自动化程度高，控制可靠，调整简单，智能化操作等优点，可广泛使用在电瓶、饮料，啤酒，化工，食品，医药等行业，可以对包装物进行二次包装，与自动化生产线配套使用。 本机采用优质不锈钢及铝材，电器，启动系统采用进口元件，如亚德克气缸及启动原件，施耐德伺服系统及减速电机，次设备故障率低，维护少，可靠性高。 The machine adopt to servo location, PLC controlling, auto operation, main drive adopt to import motor drive, multi degree rotation via chain, chain wheel speed regulator ect. It auto degree is high, reliable controlling, easy to adjust, intelligentize manipulation ect advantage, can widely used for beverage, beer, chemistry, food, medicine ect industry, can do all kind of tin and bottle second time package, can match with auto filling production line.2. 主要参数 main parameter生产能力：15箱每分钟；Product capacity:15carton per minute额定功率：15KWRating power: 15KW使用电源:三相，380V,50Hz;Used power supply: three phase,380V,50Hz控制电源: 24V DVControlling power supply: 24V DV压缩空气：1500L/分钟，0.6-0.8MPACompressor air:1500L per minute, 0.6-0.8Mpa热熔胶固化时间: 1.5-2SHot melting glue solidify time: 1.5-2S机器重量：4000KGMachine weight: 4000kg外形尺寸：L6285*W2582*H2115MMOverall size: L6285*W2582*H2115MM进瓶带尺寸：L3000*W620*1200MMBottle entry conveyor size: L3000*W620*1200MM包装产品外形尺寸：Length 350-450、Width 230-330mm, Hieght:85-320mm;Package bottle diameter:纸板要求：符合国标GB/T6544-2008Cardboard requirement: accord with international GB/T6544-2008设备名称Facility nameCarton package machinePower supply380V,three-phase生产能力Production capacity15包/分钟15 pack/ minutePower supply220V AC成品包装合格率Product packagequalified ratio99.8%控制电压（V）Controlling voltage24V DCHot glue solidify time热熔胶固化时间1.5-2S主机功率Main machine power15KW设备重量Facility weight4T耗气量Gas consumption quantity1500 L/min设备外形尺寸Machine overall size6285*2582*2115压缩空气要求Compressorair requirement0.60.8MPa进包带尺寸Bottle enter size3000*620*1200包装产品外形尺寸Package productoverall size(350-450)Length长/（200-330）Width宽/（85-320）Height高mm噪音noise85dB环境温度要求Circumstance temperature requirement045环境湿度要求Circumstancehumidity requirement通常 75%RH以下Usually below 75%RH厂房要求条件Workshop requirement condition地基牢固Firm foundation设备存放要求Facilitycollocate requirement干燥，防尘，通风状况良好Dry, anti-dust, good ventilation good condition纸板具体要求Cardboardspecific requirementa. 材质：瓦楞纸，为牛卡纸箱或彩色印纸箱，所用的纸皮为三层，面为白纸皮250克/平方米；中间为高强度瓦楞纸150克/平方米；底为牛卡纸280克/平方米。Material: corrugate, used carton is three-layer, surface is white 250gram/sm,middle is high strength 150gram/sm. Bottom is cow cardboard 280g/sm;b. 纸箱各层不允许有分层现象，纸皮厚度3mmcarton each layer not allow have layering phenomenon , leatheroid thickness 3mmc. 纸箱压痕线深度适中，宽度不大于2 mm，carton indentation thread thickness is moderate, width is not bigger than 2mm3. 设备构成示意图：Facility Constitute a schematic diagram4. 纸包工艺流程:Carton package procedure flow 包装物通过落包机构落到纸板上。在下落机构带着包装物和纸板下降的过程中，通过一组成型挡板，将纸板折成纸箱状。在主传动带着箱包前进的同时，首先通过喷胶机构完成纸包顶部的喷胶，再通过凸轮机构将顶边折下，同时前压箱压下完成顶部的粘合；箱包继续向前运动，再通过喷胶机构完成纸包侧面的喷胶，并通过侧压及后压箱机构完成纸包的最终成型及粘合，由主传动将纸包送出至输送带。 Bottle are separated to multi channel at conveyor, and then group by bottle separate fracture evenly. Bottle are grouped , then drop to cardboard via bottle drop fracture. At drop fracture with bottle and cardboard fall procedure, via one group of form block board, then card board fold to carton form. Via main drive with carton move forward, at the same time, via glue spray fracture to finish carton top glue spray, again the cam fracture via top ledge fold, at the same top carton fold to finish top sticking. Carton move forwarder, again via glue spray fracture to finish carton side glue spray, and via side pressure and carton press fracture to finish carton finally form and sticking, and via main drive let carton move forwarder to conveyor .5、设备构成：Facility configuration输包结构：Bottle transportation fracture 本部分采用国产优质品牌电机及减速机单独转动，由变频器实现调速。输送采用高分子，低磨损，自润滑工程塑料制成。对每个细节的优化设计，以保证性能的稳定。为保证生产的连续，稳定运行，产品在包装前系统会检测包装区前是否有缺物，如有缺包落包结构自动停止落包并系统提示。The part adopt to our country good brand motor and reduction gear motor separate move, via Japan Mitsubishi frequency convertor realize speed adjust. Bottle entry conveyor adopt to high module, low abrasion, make out via lubrication engineering plastic. For each details super design, to ensure character steadily. To ensure production continue, steadily movement. Bottle Before package, system will check package zone if have bottle lack, bottle inverse phenomena, bottle dropping fracture auto stop bottle drop and system will display.落包结构：bottle drop fracture 当射光电开光检测到包装物并且纸板也被送到包装物底部时，此时就由气缸推动落包机构，机构前段装有气缸减压，使包装物从落包板间隙中快速落入纸板上。 While photoelectric detect bottle and cardboard also be transported to bottle bottom, at this time, cylinder will push bottle dropping fracture, machine force section load cylinder reduce pressure, let bottle quickly drop to cardboard from bottle drop interval.送纸机构：cardboard transportation fracture送纸机构是储存纸板并将纸板按需求逐张纸送至落包底部的机构。在其上装有对纸板储存量进行检测的机构，以备储存量超于一定数量时系统提示操作人员进行添加纸板。通过升降气缸提升吸纸板洗盘 （FESTO真空启动组件产生真空），从储存的纸板逐张吸取纸板，右送板气缸送入纸板导槽中。由减速电机驱动过渡轮将纸板导槽中的纸板，通过上下V型输送皮带送至落包机构分最落包装置的底部。 Cardboard fracture is for saving cardboard and let cardboard transport to the bottle drop bottom position fracture. And on it load cardboard saving quantity inspection fracture, when saving quantity above on an quantity, system will indict manipulation worker to add cardboard. Via promote and demote cylinder enhance board absorb (FESTO vacuum start component produce vacuum), save cardboard one by one absorb cardboard, right conveyor cardboard cylinder conveyor to cardboard leading groove. Via reduce motor drive transmission wheel let cardboard leading groove cardboard, via top and bottom V type conveyor belt to bottle dropping fracture bottom.走箱机构：carton dropping fracture 由伺服电机通过齿轮齿条同步装置将左右两组洗盘同步抬起至纸板的底部并将纸板吸附着，在分最落包装置将包装物落入纸板后，再由伺服电机带动同步装置下落，同时左右两组吸盘吸住纸板，包装物最终落入主转动输送链条上的前后夹箱链板之间。 Via servo motor via wheel gear in phase device , let left and right two group in phase uplift to cardboard bottom and let card board absorb, and when bottle separation device let bottle top cardboard, again via servo motor drive in phase device dropping, at the same time left and right two group absorb plate absorb card board, bottle finally drop to main drive conveyor chain force and back clip carton chain middle.前压箱 force carton pressing 当纸箱裹包输送到前折边喷胶位后，前折边喷胶装置由气缸驱动喷枪旋转在纸箱上盖喷胶；然后再由前折气缸驱动前折压板及挡板下压，通过一个凹轮机构实现前折压，挡板的先后运动对折箱前折边压合。 When carton wrapping conveyor to force carton fold glue spray position, force fold glue spray device via cylinder drive glue spray revolve , spray glue on the carton top cover; again via force fold cylinder drive force fold and block board, via one pcs of cam wheel fracture to realize folding, blocking force and back move to do carton fold.后压箱 back carton pressing 当纸箱裹包机输送到侧这边喷胶位后 （此时侧边侧压机构已经将纸箱侧边喷胶完成），通过后气缸将后压压板及挡板下压，将纸箱裹包及固定，以便侧边机构将喷好胶的纸箱裹包侧边压合。后压装置把纸箱固定及定位状况下，通过两侧气缸推动测压板，使纸箱的侧边压合。 While carton wrapping machine transport to side glue spray position ( at that time side pressure fracture already let carton side edge glue spray finish). Via cylinder let back pressing board down pressing,. Let carton wrapping and fixed, to convenient side edge fracture let spray glue carton wrapping side edge pressing. Back pressing device let carton fixed and fixed situation, via two side cylinder push side pressing board, let carton side edge pressing fit.纸箱成型：carton forming纸箱成型有3个步骤完成.Carton form have three procedure finish:1. 在吸纸板机构将纸板和包装物落下时，通过一组成型挡板，将纸板折成箱状。使瓶纸板下落时纸板能折成型，完成纸板的初次折成型。 When cardboard absorb fracture let cardboard and bottle dropping, via one group of forming block board, let cardboard fold to carton type. while bottle cardboard dropping let form, finish cardboard firstly fold forming.2. 由前压箱气缸挡板下压，通过一个凹轮机构实现前折压板，挡板的前后运动对纸箱的前折边压合。 Via force pressing carton cylinder blocking board down pressing, via cam wheel fracture realize force fold pressing board, blocking board force and back movement to do carton force fold pressing.3. 后压箱装置把纸箱固定及定位情况下，通过两侧的侧压气缸推动侧压板，使纸箱成型完成。Back pressing carton device let carton fix and fixed position situation, via two side side pressing cylinder push side pressing board, let carton finish forming.主转动 main drive 主转动主要由驱动装置，输送装置，调整装置等组成。 Main drive via drive device, conveyor device, adjust device combination. 由伺服电机为动力，带动蜗轮蜗杆减速箱通过多盘套筒滚子链条，驱动输送装置的前转动轴，后转动轴输送链和前后夹箱链板组成。他可将纸箱输送指定位置可调整前后夹箱链板之间的距离适应纸箱的要求。 Via servo motor as drive, drive worm and gear reduction box via multiple disk sleeve roller chain, drive conveyor device force rotate shaft, back rotate shaft conveyor chain and force and back clip carton chain board combination. It can let carton conveyor fix position can adjust force and back carton clip chain board middle distance to apply for carton requirement.喷胶系统 glue spray system 整个系统性能稳定，调整方便，喷胶位置可靠，选用专门用于包装行业新型热熔胶机，大大延长了胶机的运行时间，最大限度的降低了维修保养时间，能为用户降低成本，提高生产效率。Whole system character is steadily, convenient to adjust, glue spray position is reliable, choose Nordson or Le Bai De Special used for package calling new style glue machine, greatly lengthen glue machine operation time, greatly decrease maintain time, can deduce cost for user, heighten production efficiency.特点 character出胶能力高达12.4KG/时glue extruding capacity can reach 12.4kg each hour,大容量胶缸 big volume glue jar采用篮式滤网，无需日常清洗；adopt to basket mesh filter net, no need daily washing.控制系统：controlling system完善了各种控制工程，各个主要关键点均设置电子监控装置。Complete all kind of controlling project, all kind of main key point all set electronic monitoring device.成熟的伺服控制技术使客户买的实惠，用的放心。Mature servo controlling technology client buy good price, relieve to use.设备工作平稳，噪音低，效率高。Facility working steadily, low noise, high efficiency.现场总线（PROFIBUS） 控制技术，波特率支持9.6L至12M，总线上最终克连接126个设备并支持广播和多点通讯。Locale bus controlling technology, baud rate ratio support 9.6L to 12M, bus can finally connect 126 facility and support board cast and multi point communication.6、设备工作要求：Facility working requirement 产品必须相对平稳的速度进入机器，上游产品的输送速度应能控制，以防产品之间过度挤压。在出箱处，包装产品必须小心及时移开，包装包装过程正常进行。 Product must be correspond steadily speed enter into machines, upstream product conveyor speed should can control, to avoid product middle over crushing. At the carton exit position, package product must be carefully timely move, package process normally doing .7、设备基本配置 Facility basic collocation配置件名称Collocation name品牌Brand配置件名称Collocation name品牌Brand主传动伺服Main drive servoSchneiderPLC西门子光电传感器Photoelectric sensor奥托尼克斯气动元件Pneumatic componentAIRTAC变频器Frequency transducer东元（台湾）胶机Glue machine玳纳特触摸屏Touch screen西门子伺服控制器Servo controllerSchneider电机Motor上海低压控制Low pressure controllingSchneider五、项目报价序号设备名称数量单位单价（元）总价（元）备注1全自动纸包机1台650000.0065