工业油品润滑油剂及切削液改扩建项目技术标书.doc

碧辟（中国）工业油品有限公司年产7.3万吨润滑油、润滑剂及切削液改扩建项目BP Taicang Expansion Project BP Taicang Expansion Project碧辟（中国）工业油品有限公司年产7.3万吨润滑油、润滑剂及切削液改扩建项目Technical Proposal技术文件Schneider Electric Equipment and Engineering(Xian)CO.,Ltd施耐德电气设备工程（西安）有限公司April 18, 20162016年04月18日 目录Contents1，BLOKSET技术规范（BLOKSET Technical specification）31.1、开关柜概述(Genral description of switch board)31.2、标准（Standards）121.3、特性（General characteristics）131.4、注释(Comments)152、设计图纸（Technical drawings）163、试验报告（test experiment ）223.1、3C认证（China Compulsory Certificati）223.2、试验报告（Test experiment ）233.3certificate of earthquake resistance /抗震证书273.4SALT TEST REPORT /盐雾试验证书293.5ARC SALT TEST REPORT /内燃弧实验报告304、供货范围 (Scope of supply)335、试车备件清单（Spart parts list for commissioning）356、两年备品备件清单（Spare parts list for 2 years）367、技术偏离表（Tchnical Deviations ）378、数据表（Data sheet）389、主要元器件明细清单及产地（Main components list and producing area）491，BLOKSET技术规范（BLOKSET Technical specification）1.1、开关柜概述(Genral description of switch board)Blokset:High-dependability system for trouble-free operation of your installationBlokset:无故障运行的高可靠性系统Blokset: provides high level of reliability and safety, reinforce the protection of life and property. Type tested assembly (TTA) complying with international standards, especially IEC60439-1, IEC60529 and IEC60947.Blokset：提供高水准的可靠性和安全性，加强对人身和设备安全的保护。通过全部型式试验产品，符合国际标准，特别是IEC60439-1、IEC60529和IEC60947。A multi-function range adapted to the requirement of each application:多功能系列满足您不同的需要:Blokset D: Distribution switchboards up to 6300A6300安培以下的配电柜Blokset C: Cubicles up to 630A 630安培以下的配电箱Blokset Mf: Fixed type motor control centers up to 6300A 6300A以下的固定式马达控制中心Blokset Mw: Withdrawable type motor control centers up to 6300A6300A以下的抽屉式马达控制中心Blokset Mx: Withdrawable type intelligent motor control centers up to 6300A6300A以下的抽屉式智能马达控制中心Blokset Dc: Power factor correction columns 功率因数补偿柜Blokset Ms: Variable-speed drive and soft-strarter columns 变频软起柜The basic frame of Blokset column is an assembly of prefabricated elements. Each column is made up of four functional compartments: 开关柜的基本框架由标准预制构件组装而成。每个柜体由4个功能区域组成:Switchgear components 元件室Auxiliaries compartment 辅件室Busbars compartment: separation of busbar from the function units, more safety for operation and maintenance母线室:母线与功能单元完全分开，使操作及维护更安全可靠.Cable connections compartment 出线电缆室Variety of frame configuration and easy to extend:多种的组合和方便的扩展: Width/宽度 Depth/深度Flexible cable connection type :灵活的接线方式:Cable entry from top 上进线Cable entry from bottom 下进线Front access 前出线Rear access 后出线Surface treatment :表面处理:All the works pieces are made of steel sheet coated by epoxy polyester powder, which melted through treating process at 1800C - 2000C.所有工件由喷涂了环氧聚酯粉末的钢板制成，环氧聚酯粉末经过1800C 2000C高温处理，坚实耐用。The minimum thickness of paint is 50 m with standard paint color RAL 9002.涂层最小厚度为50m，标准颜色为RAL9002。Blokset Mx 模数示例5M220010006004M/24M/22M3M4M4M6M12M8M220010006004M/24M/29M3M4M6M6M SINGLE BUSBARS DOUBLE BUSBARSSwitchboard sizes/柜体尺寸Height/高: 2200mmWidth/宽: 600mmDepth/深: 1000mmModules/有效安装模数（1M=50mm）Single busbars/单层水平母线，35M(3P)Double busbars/双层水平母线，32MMax installation density/最高安装密度16 4M/2 drawers + 1 3M drawer /16个4M/2抽屉1个3M抽屉17 3M drawers /17个2M抽屉Connection access /连接方案Rear /后接线Blokset: A modular multi-function system Blokset: 模块化的多功能系统Blokset type D, type Mf and type Ms Blokset D 型，Mf 型和Ms型Mounting of Masterpact circuit breakers:Masterpact circuit breakers are mounted on horizontal plates available in two versions:Masterpact 断路器 安装在水平板上，可有两种形式: Fixed / 固定式 Withdrawable / 抽屉式Mounting of other components: circuit breaker, contactor, thermal relay, variable-speed drives and softstarter are installed on vertical mounting plates.其他开关元件的安装：断路器、接触器、热继电器、变频器和软启动器安装在垂直安装板上The circuit breaker on vertical mounting plates is available in three versions:垂直安装的断路器可有三种形式: Fixed/固定式 Plug-in/插入式 Withdrawable/抽屉式 All circuit breakers may be installed with their controls:所有断路器均可以与控制器一起安装 Behind the door /在门后 On the door /在门上Blokset type Dc power factor correctionBlokset Dc 型功率因数补偿柜containing /包括: A fixed set of busbars /一组母线 Functional mounting plates equipped with Varplus M capacitor and Telemecanique contactors for capacitor control. 配有Varplus M 电容器和控制电容器的Telemecanique接触器的功能型安装板 A Merlin Gerin Varlogic controller 一个梅兰日兰Varlogic功率因数控制器Blokset type Mw Blokset Mw 型Switchgear components making up the switchboard are installed in drawers to ensure rapid and dependable maintenance and servicing. Motor feeder installed in withdrawable drawers may not exceed 355KW.组成开关柜的开关元件安装在开关柜的抽屉中，可以保证快速可靠的维护和维修。安装在抽屉中的电动机馈电回路容量不能超过355KW。Parts of a withdrawable unit:一个可抽出式单元的组成: A moving part(chassis) that supports the equipment 一个支撑设备的移动部分. A fixed part bearing the positioning elements for the moving part.一个支撑移动部分起定位作用的固定机构 Disconnecting contacts fro power connections, which clip onto the busbar. 主电路连接触头，与母排夹接 Disconnecting contacts for auxiliary connections.辅助电路连接触头 Functional units comply with standard IEC 60439-1 and with WWW-type withdrawability specifications.功能单元符合IEC60439-1标准及WWW型可抽出技术规范。Safety /安全性安装在开关柜上的断路器延伸操手柄具有明显的ON（合闸），TRIP（跳闸），OFF（分闸）三位置指示，以防止误指示，误操作. Safety /安全性Drawers are built in compliance with international standard IEC 60439-1, the connection mechanism is designed to allow the drawer to be set to any of the four positions presented below. The degree of protection of the switchboard is maintained in all positions(connected, test, disconnected and drawer removed).This is made possible by the door that can remain closed in these four positions.抽屉符合国际标准IEC60439-1，联锁机构允许抽屉设为下面所视的4个位置中任意一个。在所有位置（接通、试验、断开和抽屉抽出）均可保持原有开关柜的防护等级，这是由在4种位置均可保持门关闭来实现的。1) connected position/ 连接位置 2) test position /试验位置Power and auxiliary circuits are all connected Power circuits are disconnected (upstream and downstream)主电路和辅助电路均接通。 Auxiliary circuits remain connected. 主电路断开（进出线），辅助电路保持接通。 3) disconnected position/断开位置 4) removed position /抽出位置All circuits are disconnected.所有电路均断开。 Connected, test and disconnected positions all may be locked using up to three padlocks.连接、试验和断开位置均可用最多3把挂锁进行锁定。A：downstream power contacts/主出线触头B：upstream power contacts/主进线触头C：auxiliary-circuit contacts /辅助电路触头Blokset: Busbar/母线Main busbar,up to 6300A主母线，6300A以下The main busbars distribute the electrical current in theswitchboard, they are made up of one or several copper bars for each phase, the thickness of each bar is 5mm. The main busbarsmaybe positioned at the top, the middle or the bottom of the column.主母线对开关柜的电流进行分配，每一相由单根或多根铜排组成，每根铜排为5mm厚。主母线可以置于开关柜的顶部、中部或底部。Distribution busbars配电母线 Blokset type D, type Mf and type Ms Blokset D型、Mf型和Ms型The distribution busbars carry the electrical current to the various function units, they are made up of one or several copper bar for each phase. Each bar is 5mm thick and is drilled for connection to the various switchgear components, the distribution busbars are connected to the main busbars by using nuts, bolts and contact washers.配电母线承载各功能单元的电流，每一相由单根或多根铜排组成。每根铜排为5mm厚，上面钻孔用于与多种开关元件的连接，使用螺母、螺栓和接触垫圈连接到主母线上。1) busbars in the side compartments, up to 3200A柜内母线置于侧面，3200A以下2）busbars at the rear of columns, up to 1600A柜内母线置于后部，1600A以下2)1) Blokset type Mw, up to 1000A Blokset Mw型，1000A以下The distribution busbars carry the electrical current tothe withdrawable units in the drawers. The busbar are made up of one copper bar with 6mm thick foreach phase, to which the drawer connects.The distribution busbars are connected to the mainbusbars by using nuts, bolts and contact washers.配电母线承载抽屉中的可抽出式单元的电流。母线每相由6mm厚的单根铜排组成，抽屉连接在它上面。配电母线使用螺母、螺栓和接触垫圈与主母线相连接。 Protective circuit busbar保护电路母线The busbars of the protective circuit are intended forconnection of the protective conductors for the switchgearcomponents, to provide equipotential bonding of exposedconductive parts.用于连接开关元件的保护导体，将暴露的导电体部分进行等电位连接。Blokset: TTA Assembly Blokset: 全部型式试验产品Blokset switchboards are type tested assemblies (TTA) complying with standards IEC 60439-1. Only equipment produced according to the specifications of thisIEC 60439-1BLOKSETTypeTestedAssemblyswitchboard standard guarantee installation safety and reliability.Blokset开关柜是符合IEC 60439-1的全部型式试验产品（TTA）。只有按照开关柜标准规范组装的设备才能保证安装的安全性和可靠性。Standard IEC 60439-1 defines various compulsory tests guaranteeing conformityof the electrical switchboard: IEC 60439-1标准规定了多种强制试验来确保开关柜的一致型： seven type tests: carried out on typical switchgear assembly. 7种型式试验：在成套设备样机上进行。 four routine factory tests: carried out on all new switchboards after fabrication. 4种常规工厂试验：在所有装配好的新设备上进行。Routine factory testing, in accordance with IEC standards, is provided and includes the following: 根据IEC标准，提供如下工厂常规试验： inspection of wiring and electrical operation test /连接线检查和通电操作试验 dielectric test /介电试验 checking of protective measures and electrical continuity of the protective circuits. 检查保护措施和保护电路的电气连续性 verification of the insulation resistance /绝缘电阻检验1.2、标准（Standards）BLOKSET in compliance with the following international and national standards:BLOKSET 符合以下国际标准和国内标准： GB 7251.1-2005 construction of low voltage switchgear and controlgear assemblies, 低压成套开关设备和控制设备卷 IEC 60439-1 construction of low voltage switchgear and controlgear assemblies, 低压成套开关设备和控制设备卷 IEC 60529degrees of protection provided by enclosures,外壳防护等级IEC 60947low voltage switchgear and controlgear低压开关设备和控制设备卷Other specific tests:其它专项试验：AS 3439/1Internal arc withstand /内部耐弧试验UBC/CBCearthquake phenomena /地震试验1.3、特性（General characteristics）Environmental conditions / 环境条件Altitude / 海拔高度：= 2000 mAmbient temperature/环境温度:35C / 24hClimate/气候条件/ :ALL CLIMATES /全天候Electrical data / 电气参数Power circuit /主回路Rated insulation voltage /额定绝缘电压:1000VRated operation voltage /额定运行电压:400V/690VRated impulse withstand voltage / 冲击耐受电压:12kVOvervoltage category / 过压类别:IVDegree of Pollution / 污染等级:3Rated frequency /额定频率:50HzEarthing system /接地系统:TN-SAuxiliary circuit /辅助回路Control voltage of feeders /馈出回路控制电压:AC220VMain Busbar /主母排Rated current / 额定电流:1000A/1600A/4000A Rated peak withstand current / 额定峰值耐受电流:50KA/80kARated short-time current / 额定短时耐受电流:105KA/176kA Circuit breakers /断路器Poles / 极数:3P/3极C.B. ultimate breaking capacity /断路器极限分断能力:50kA for incoming CB, 50kA for Outgoing CB /进线断路器50kA, 出线断路器50kA.Control unit / 控制单元:MIC5.0A for ACB/空气断路器MIC5.0A （LSI）TMD for MCCB up to 250A，MIC2.3 for MCCB 400-630A /250A及以下的塑壳断路器配热磁脱扣器TMD， 400-630A塑壳断路器配电子脱扣器MIC2.3, MIC1.3M for active filter. 有源滤波器用MIC1.3M.Mechanical data / 机械参数Total height / 总高度:2200mmDegree of protection /防护等级:IP31Form according IEC 60439-1/IEC 60439-1分隔类型:3b Function unit / 功能单元:WWW/FFFSurface protection / 表面保护:Epoxy powder polymerized at high temperature / 高温下环氧粉末聚合Standard Color / 标准颜色: RAL 9002Cable connection /电缆连接Connection access /连接方式:REAR ACCESS/后连接 Incoming Power Busbar entry/进线母线入口:N/A Incoming Power cable entry/进线电缆入口:BOTTOM/底进 Outgoing Power cable entry/出线电缆入口: BOTTOM /底部母排Busbar主母排处理/Coating main bus bar : 裸铜排/Bare copper bar垂直母排处理/Coating vertical bus bar : 裸铜排/Bare copper bar结构/Stucture材质/Sheet material : 冷轧钢板/ Cold rolled steel sheet板材厚度/Sheet depth : 2.0mm1.4、注释(Comments) This technical specification is based upon our interpretation of your requirements, receipt of an official order will be accepted as confirmation that is correct.此技术说明是基于我方对贵方要求的理解而编制的，收到正式定单将认为贵方确认此技术说明是正确的。If, at order placement, and following a complete engineering analysis, it is found that more or less equipment than detailed is required, the details of this technical specification may be subject to alteration based upon the information received.在下定单及随着整个工程分析的过程中，如发现需要增加或减少设备，此技术说明的详细资料将根据收到的信息做进一步调整。BIDDER (投标商) : Schneider Electric Equipment and Engineering(Xian)CO.,Ltd （施耐德电气设备工程（西安）有限公司April 18.2016（2016年04月18日） Date (日期)2、设计图纸（Technical drawings）3、试验报告（test experiment ）3.1、3C认证（China Compulsory Certificati）3.2、试验报告（Test experiment ） 3.3 certificate of earthquake resistance /抗震证书3.4 SALT TEST REPORT /盐雾试验证书3.5 ARC SALT TEST REPORT /内燃弧实验报告4、供货范围 (Scope of supply)ItemNo 位号Description 供货名称规格Qty 数量W*H*D(mm) 宽*高*深Weight(Kg)重量（Kg)4AA1进线（Incoming Cabinet）Blokset1600*2200*10005004AA2-4馈线（Feeder Cabinet）Blokset3600*2200*10005004AA5-4AA17变频（VFD Cabinet)Blokset13600*2200*10005007AA1进线（Incoming Cabinet）Blokset1600*2200*10005007AA2馈线（Feeder Cabinet）Blokset1600*2200*10005007AA3馈线（Feeder Cabinet）Blokset1600*2200*10005007AA4馈线（Feeder Cabinet）Blokset1600*2200*10005007AA5馈线（Feeder Cabinet）Blokset1600*2200*10005007AA6馈线（Feeder Cabinet）Blokset1600*2200*10005007AA7馈线（Feeder Cabinet）Blokset1600*2200*10005007AA8变频（VFD Cabinet)Blokset1800*2200*1000500LV1-11进线（ Feeder Cabinet ）Blokset1600*2200*1000500LV1-12馈线（Feeder Cabinet）Blokset1600*2200*1000500母线及原有柜改造及再连接 Connecting bus bar and existing switchgear1宗合计（ total ）27台（罗列报价不包含的部分，如：）cable gland /电缆密封管lugs and screws /电缆头和螺丝installation and pre-testing on site /现场安装和调试Notice:1，The quotation is not include the price of moving original cabinets , installing the new/ original cabinets.2，The quotation is only include the cost of on-site upgrade materials and copper connecting.3、The quotation is only for reference, Actually demand quantity will be confirmed after field investigation.说明：1,报价不含现场旧柜的移位费及新、旧柜的安装费用; 2,仅含新、旧柜现场改造材料及铜排连接的费用; 3,此改造费用仅供参考，实际需求数量以现场勘测后为准;BIDDER (投标商) : Schneider Electric Equipment and Engineering(Xian)CO.,Ltd （施耐德电气设备工程（西安）有限公司April 18.2016（2016年04月18日） Date (日期)5、试车备件清单（Spart parts list for commissioning）PARTSHOP No.ITEMType/SizeDWG. No.Part No.itemTotalbySelected备件名称 制造厂代号 位号制造厂型号 图纸号 件号单台量 总计量MFR最终选择数量 (a)(b)(c)(d)(e)(f)(g)(h)(i)指示灯 (红、绿） （ Indicator、Green、Red)XB220153002020按钮(红、绿） （Push button with lamp,Red、Green）XB220153002020熔断器 （Fuse)RT1420153002020继电器 （Relay)4RXM20153002020转换开关 （Select switch)LW55157555 NOTE:sub-total cost for each sheet210 MFR.COMPLETE COLUMNS (a) TO (i). 制造厂完成(a)(i) 项 REVDATEMFR SIGNBIDDER (投标商) : Schneider Electric Equipment and Engineering(Xian)CO.,Ltd （施耐德电气设备工程（西安）有限公司April 18.2016（2016年04月18日） Date (日期)6、两年备品备件清单（Spare parts list for 2 years）PARTSHOP No.ITEMType/SizeDWG. No.Part No.itemTotalbySelected备件名称 制造厂代号 位号制造厂型号 图纸号 件号单台量 总计量MFR最终选择数量 (a)(b)(c)(d)(e)(f)(g)(h)(i)指示灯 (红、绿） （ Indicator、Green、Red)XB220153002020按钮(红、绿） （Push button with lamp,Red、Green）XB220153002020熔断器 （Fuse)RT1420153002020继电器 （Relay)4RXM20153002020转换开关 （Select switch)LW55157555 NOTE:sub-total cost for each sheet210BIDDER (投标商) : Schneider Electric Equipment and Engineering(Xian)CO.,Ltd （施耐德电气设备工程（西安）有限公司April 18.2016（2016年04月18日） Date (日期)BP Taicang Expansion Project Page 477、技术偏离表（Tchnical Deviations ）序号No.招标文件条目/图纸Paragraph / drawings用户要求Requirement