DIN30670 3PE钢管 ITP.doc

天津市惠利丰防腐保温钢管有限公司 Tianjin Huilifeng Anti-corrosion And Insulation Steel Pipe Co,.Ltd. Seamless pipe coating application specification Inspection And Test Plan 检验和实验计划（ITP） No. Hlf2011-*-01-01 SPECIFICATION: NFA49709/ DIN 30670 (and the reference documents from *) COATING THICKNESS: 120 MILS PIPE SIZE: * COATING APPLICATION: 3 LAYER POLYETHYLENE Approved by 批准Audited by 审核Prepared by 编制 雷宁/ 电ate 日期 2017.1.30I: Inspection(检验) W: witness（目视） WFO: Witness First Of H: Hold point（控制点） R: Review document(审核文件) CR:Copy Report(报告副本)天津市惠利丰防腐保温钢管有限公司 Tianjin Huilifeng Anti-corrosion And Insulation Steel Pipe Co,.Ltd. HLF Manufactureing , inspection,testing plan For 3 layer external polyethylene application pipe Following NFA49709/ DIN 30670 SY/T 0413-2002 and the documents from *Rev: 1 CustomerContract No.*-20100176-LPO-1-1 Document No. *-01-01ActionNo.(序号)Description of Manufacturing/Inspection Activities制造/检验活动说明Description of the Machinery or Instrumentation机器或仪器品名Controlled Process and /or Product Parameters受控工艺及产品参数HLFReferenceDocument公司参考文件SamplingFrequency频次Acceptance criteria验收标准Records记录Non-conformity Actions不合格措施HLFThe third inspection第三方检验Inspected by检验1Order Review订单审核Marketing,technique,quality,production dept.销售，技术，质量，生产制造部门Purchase order and contract订单和合同Perform 执行与客户有关的过程控制程序Per order每一订单Contract 合同Per order document每一订单文件Negotiate with client与客户协商H2Contract issue internally合同内部发放DIN 30670 and coating specification from *DIN30670和客户的涂层说明Per order document 每一订单文件Reissue重新发放H3Traceability跟踪追溯性Lot No. Pipe item No.批号以及钢管编号（防腐号）Lot No. Pipe item No.批号以及钢管编号（防腐号）DIN 30670 and HLF reference documentDIN30670及公司参考文件Per order commence 每一订单开始DIN 30670，SY/T 0413-2002 Procedure record工序记录Comply with DIN30670 ,SY/T 0412-2002满足德标，国标要求I: Inspection(检验) W: witness（目视） WFO: Witness First Of H: Hold point（控制点） R: Review document(审核文件) CR:Copy Report(报告副本)天津市惠利丰防腐保温钢管有限公司 Tianjin Huilifeng Anti-corrosion And Insulation Steel Pipe Co,.Ltd.4.Anticorrosion material recheck防腐原料复检State Metrology accreditation inspection body Visual inspection and inspection report review国家计量认证的检测建构目测以及查看相关检验报告Performance index of three kinds of material 三种防腐材料的性能指标Q/HLF.J -01Random inspection at 5-20%抽检5-20%DIN 30670，SY/T 0413-2002 Material test report 原辅材料检验记录Report, reject记录，拒收H5Check and record the steel pipe in the coating plant field对进入防腐现场的钢管进行检查和记录Micrometer gaugeComputer record and visual inspection 厚度千分尺，目测，电脑记录Surface quality and relative dimension表面质量和相关尺寸Q/HLF.J -02Random inspection at 5-20%抽检5-20%DIN 30670，SY/T 0413-2002 Pipe report钢管记录Record ,reject记录，拒收I6Pipe surface pretreatment钢管表面预处理Shot blasting machine,steel wire,rag抛丸除锈机，钢丝，抹布Preheating,surface cleaning, rust removing预热，表面处理，除锈Q/HLF.J -03Every piece of pipe每根钢管Preheating temperature 40-60degree,Sa 2.5预热温度40-60摄氏度，Sa2.5Preheating temperature record预热温度记录Record， regulate记录，调整H7Check the pipe after blasting检查抛丸后的钢管Visual inspection and comparing card目测及对照卡Anchor pattern,rust removing grade锚纹深度，除锈等级Q/HLF.JP -12At least 2 piece per shift每班至少两次Anchor pattern reach at 50-75m锚纹深度达到50-75微米Anchor pattern and rust removing grade record锚纹及除锈等级记录Record, recheck记录，复检HI: Inspection(检验) W: witness（目视） WFO: Witness First Of H: Hold point（控制点） R: Review document(审核文件) CR:Copy Report(报告副天津市惠利丰防腐保温钢管有限公司 Tianjin Huilifeng Anti-corrosion And Insulation Steel Pipe Co,.Ltd.8Regulate the preheating temperature and every layer coating thickness for testing pipe section before starting producing在生产之前对试验管段预热温度和各防腐层厚度调节Frequency heating device,optical pyrometer and magnetic thickness gauge中频加热设备，光学温度计以及磁性测厚仪Preheating temperature ,coating thickness预热温度以及防腐层厚度Q/HLF.JP -13Q/HLF.JP -14Testing pipe section试验管段Shall be comply with the DIN30670 and relevant p.o. Attachment应满足DIN30670和相关的合同附件Record记录Record,regulate again记录，重新调整I9Starting to coating 开始涂敷PEextruder,squeezexruder,frequency spraychamber coolingwater curtain PE 挤出机，挤胶挤出机，中频粉箱，冷却水幕Three layer coating requirements 各防腐层要求Q/HLF.JP -25Q/HLF.JP -26Per piece每根Shall be comply with the DIN30670 and coating specification from *应满足DIN30670yiji * 的涂层规范Measurement record钢管实测记录Review as per DIN30670 按照DIN30670进行复检IR/CR10Cutback making制作预留管段Beveling machine,calibration device坡口机，刻度仪Cutback size预留端口长度Q/HLF.EM -11Per piece每根P.O requirement合同要求Length record预留长度记录Coordinate timely及时调整I: Inspection(检验) W: witness（目视） WFO: Witness First Of H: Hold point（控制点） R: Review document(审核文件) CR:Copy Report(报告副本)天津市惠利丰防腐保温钢管有限公司 Tianjin Huilifeng Anti-corrosion And Insulation Steel Pipe Co,.Ltd.11Surface of coating inspection防腐层表面检查Visual inspection目测If there some damage是否有损坏Q/HLF.GM -05Every other some piece每隔几根DIN30670Surface defect表面缺陷Paint marking,classified stock,fill up disqualified pipe dealing list油漆标记，分类堆放，填写不合格产品记录单I R12Cathodic disbandment test阴极剥离实验EDM machine,salt solution电火花检漏仪，盐水Extent of falling off of coatings防腐层脱落程度Q/HLF. T-04Leak detection voltage is 25KV,temperature 65 ,48hours检漏电压为25千伏，65摄氏度，48小时SY/T 0413-2002Cathodic disbandment test report阴极剥离检验报告Marking，repair,reject标记，修补，判废H13Coating thickness防腐层厚度Magnetic thickness gauge磁性测厚仪The coating thickness comply with the standard防腐层厚度符合标准要求Q/HLF. T-05Circumference direction 4 points thickness圆周方向四点的厚度SY/T 0413-2002Thickness record厚度记录Record ,repair记录，修补I14Bonding test粘结力Tubular dynamometer,steel ruler 管型测力计，钢板尺Gash coating with 20-30mmwidth,10cm length划开宽20-30毫米，长为10厘米的防腐层长条Q/HLF. T-064 hours one time testing under 2 different temperature每4 小时在2 个不同温度下测试SY/T 0413-2002Dynamometer number record测力计数值记录Marking segregate标记隔离HW/CRI: Inspection(检验) W: witness（目视） WFO: Witness First Of H: Hold point（控制点） R: Review document(审核文件) CR:Copy Report(报告副本)天津市惠利丰防腐保温钢管有限公司 Tianjin Huilifeng Anti-corrosion And Insulation Steel Pipe Co,.Ltd.15Impact resistance冲击强度impact tester,impact hammer,spark leak detector，Magnetic thickness gauge冲击试验机，冲击锤，电火花检漏仪，磁性测厚仪Use 25KV direct voltage to detect the 30 impact point leak point25千伏直流电检验30个冲击点处的漏点Q/HLF. T-07Testing specimen shall not less than 5试件不少于5个 SY/T 0413-2002If there is leak points是否有漏点Marking segregate，disqualified标记隔离,不合格品HW/CR16Bending resistance抗弯曲强度Bend tester,electric deep freezer弯曲试验机，低温箱Cooling the specimen to -30+3 for mote than 1 hours把试件冷却至-30+3连续在1个小时以上Q/HLF. T-08Testing specimen shall not less than 5试件不少于5个 SY/T 0413-2002If the coating will crack防腐层是否有开裂Marking segregate，disqualified标记隔离,不合格品IW/CR17Chemical resistance耐化学腐蚀性Tensile testing machine,balance拉力试验机，天平Immerse in etchant solution for 7 hours在腐蚀溶液中浸泡7小时Q/HLF. T-12C = ./b X 1 00%SY/T 0413-2002Number 数值大小Marking segregate，disqualified标记隔离,不合格品HW/CR18UV and heat aging resistance耐紫外光老化Tensile testing machine,tube,test chamber拉力试验机，灯管，试验箱UV Exposure under condition between 60,4 hours and 10,4 hours cooling紫外线 60度，4小时照射与10度，4小时冷凝交替Q/HLF. T-13C = ./b X 1 00%SY/T 0413-2002Number 数值大小Marking segregate，disqualified标记隔离,不合格品IW/CRI: Inspection(检验) W: witness（目视） WFO: Witness First Of H: Hold point（控制点） R: Review document(审核文件) CR:Copy Report(报告副本)天津市惠利丰防腐保温钢管有限公司 Tianjin Huilifeng Anti-corrosion And Insulation Steel Pipe Co,.Ltd.19Marking 喷标Template printing模板喷印Complete and clear marking有完整清晰的标记Q/HLF .E-15100%API SL,DIN30670 and contractMarking and return to repair标记，返修I20Documentation 文件见证QC dept.质量管理部门All relative documents所有文件DIN30670 and contractDIN30670 &合同All documents所有文件All correct result of test and inspection procedureForbid delivery禁止发运R21Quality certificate质量证明书QC dept.质量管理部门Issue quality certificate质量证书发放Inspection certificate质量证书Quality certificate with lot No. Specification,thickness and delivery quantityAPI SL,DIN30670 and contractFile quality certificate质量证书存档Remark quality certificates重做质量担保书CR22Final inspection最终检验QC dept.质量管理部门All relative documents and quality control points所有相关文件和质量控制点DIN30670 and SY/T0413-2002All documents所有文件DIN30670 ，SY/T0413-2002 ，DocumentDIN30670 ，SY/T0413-2002 ，所有文件Filing 文件存档Review,reject,mark,segregate,repair 敷衍，判废，标记，隔离，修复R23Storage存放Stand,crane,truck支架，吊车，卡车Storage存放Convey,stock,packing,protect and delivery specification搬运，储存，包装，防护和交付All quantity所有数量Right handing,no damage at coating正确装卸，涂层无损坏Storage list存放清单Repair and reject damaged pipes修复和判废损坏管子II: