注塑过程控制程序.doc

EMC文件名称File name注塑过程控制程序Injection Process Control Procedure文件编号File No.PD-WI-010文件类型File type二阶文件/2nd class file版 次Ver.A0生效日期Valid Date2006-12-15储存处：Z:/FileRoot/FileRoot_1_20150316/2020-110b4f84dad-b291-489e-9470-5f976255baa86c6c83e9b3cf19bb4c278ce57b25d9ad.pdf Page4of41.0目的/ Purpose对射出成型生产过程进行控制，保证按时按质完成生管下达的生产任务。Regulate the production process of the injection, to ensure that the production tasks be arranged by PMC in time and make sure the products are of good quality.2.0 范围 /Scope适用于注塑部生产工艺流程管理控制。Applies to the management and regulation of the injection department production process flow. 3.0职责 /Responsibility 3.1注塑主管负责签署“生产制造通知单”，回复PMC交期，并保证于交期内准时交货。 The supervisor of the injection department is responsible for issuing a ” Production Making Notice”, replies the delivery date to PMC, and assuring them of the timely delivery of goods. 3.2注塑主管必须严格按照注塑生产计划及生产指令单安排生产，如果需变更，必须与PMC商议，经PMC确认方可改变计划。The injection department supervisor has to arrange the production based on the injection production plan and Production Working Order. They should discuss with PMC if there is a need for change and the plan can be amended after PMCs confirmation. 3.3 注塑部领班根据主管的安排对下属进行进度监控和质量监控，处理过程中遇到的异常情况。 The injection department line leader should keep his subordinate under surveillance and control of the progression and quality of the products. And he should also deal with the abnormal situation of the production process. 3.4注塑部技术员负责所管机台之参数调较、品质以及生产异常处理。The injection department technician is responsible for parameter adjustment, managing the abnormity of the production and the quality. 3.5注塑部上下模根据领班工作安排将指定机台之模具上落。The person in charge of installing and taking apart the mould of the injection department should arrange the assembly of the mould of the designated machine. 3.6注塑部料房人员根据生产安排，准备好原料，及时烘料，并对原料进行新次料与颜色的配比。The material room staff of injection department should prepare the raw material, get them dried in time, and Mix the ratio of color batch of the material. 3.7注塑部物料员负责发放报表等辅料以及QC检验合格的半成品入库。The material staff of injection department is in charge of distributing the forms as well as the storage list of the material inspected to be qualified by QC. 3.8注塑部作业员负责开机和加工产品，将加工OK之产品包装好送与QC检验，并填写每日生产日报表。The operator of injection department is in charge of turning on the machine and processing the products. Packing and delivering the qualified products to the QC for inspection, filling in the Daily Production Form.4.0.工作程序/ Work procedure 4.1 PMC下“生产指令单”给注塑主管签字确认。 PMC establishes the “Production Notice” and ask the injection department supervisor for signature to confirm. 4.2注塑主管依据“生产指令单”交期开立“生产制造通知单”，安排机台进行生产，并且交待领班进行跟踪。The injection department supervisor establishes the “Production Making Notice” according to the delivery date stated in the “Production Order” to arrange the machine to start production, and require the line leader to follow up. 4.3 上下模根据主管工作计划找到相应模具并安装到安排之机台，料房亦需及时准备原料，做好产前准备工作。The person in charge of installing and taking apart the mould shall find the corresponding mould , then install it onto the designated machine according to work plan made by the supervisor. Prepare the raw material in time for the material room, and do the preparation work before production. 4.4 上好模具之后，通知技术员依据“注塑参数设定”进行机台参数调较。 After assembling the mould, the technician should adjust the parameter of the machine according to the “Injection Parameter Setting”. 4.5 技术员自检产品OK后，送与IPQC检验，判定OK后，即可签样生产，反之则需再次调校，调校完成后，填写“注塑参照设定”，如果注塑参数有所修改必须马上开立新填写的“注塑参照设定”报与主管进行审核。 After checking the product OK, the technician will send them to the QC for inspection, after the QC judged OK and signed by him, we can start production based on our sample. If not, we should adjust again, after its done, the technician should fill in the new “Parameter Reference Setting” and submit to the supervisor for review. 4.6 QC判定OK之后，签署首件样品之后，领班即刻安排人手，教导与培训员工作业之后，开始批量生产，在生产过程中注塑部作业员和管理人员需对产品进行自检与互检，便于对产品品质进行有效管控。 After the QC checked the product OK, and signed the first sample, trained the staff about how to operate, the line leader should arrange people right away to start massive production. During the production process, the injection department operator and management staff need to inspect their own products and inspect others to facilitate the effective regulation of the product quality. 4.7 在生产过程中，QC对产品进行管制。 During the production process, the QC should regulate the products. 4.7.1生产之良品由员工包装点数好，贴好“物料标签”，品管盖上PASS印章之后，由物料员清点核对数量填写“收料单”，并入库。 The qualified products should be packed, counted and sticked with”material label” by the staff. After the QC stamped PASS print, the material staff need to check up the quantity and fill in the “Material received sheet”, and send the material into the warehouse. 4.7.2 正在生产之不良品，技术员需马上进行工艺调较，程序同上述4.5、4.6；如遇处理不了的问题需及时向上级进行汇报。 For the defective products of the production, the technician should adjust the parameter, and the procedure is the same as 4.5、4.6；if there is any problem which can not handle should report to the superior in time. 4.7.3 已生产之不良品管制如下 The regulation of the defective products during the process 4.7.3.1有明显致命性缺陷之产品，注塑部写好“报废单”，交于上一级管理人员审批之后进行报废；可以特采之产品处理方法同4.7.1 If there are serious defective products, the injection department should write ”scrap list”, and submit to the first rank management people, scrap them after their review. For those products can be specially adopted, the dealing method is the same as 4.7.1. 4.7.3.2 特急之产品或有争议之产品，交于上一级管理人员裁决，由其决定是否特采。 For those products which are very urgent or are in dispute, should submit to the first rank managem