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/ /浅析在工程机械中远程监控及智能化系统的应用中英互译Analyses in the engineering machinery remote monitoring and intelligent system applications into English 在我国进行基础设施建设时,使用的重型机械比较多,但是由于管理上或使用中存在不足,经常会出现丢失或者被损坏的现象,在这种情况下就必须停工,对工程工期造成很大的影响,而且工程机械在长期的使用当中,会出现一些提供故障,使用远程监控及智能化系统能够将故障及时的传送给售后,尽早解决问题,也方便了用户的统一管理,提高了设备运行的效率。For infrastructure construction in our country, the use of heavy equipment is more, but due to shortcomings in the management or use, often appear lost or damaged phenomenon, in this case must be shut down, the project construction period have a big impact, and engineering machinery in the long-term use, can appear some fault, using a remote monitoring and intelligent system to fault timely send after-sales, solve the problem as soon as possible, also convenient for the users unified management, to improve the efficiency of equipment operation. 一、系统基本功能A basic function, system 机械紧急保护。在机械长期的运行中会出现老化、磨损等,引起的机器的故障,使用远程监控及智能化系统能够在操作人员采取措施之前,就会停止系统的运行,进入保护模式,避免机器出现其他的故障。这样就降低了机械损坏的程度,不仅缩短了维修的时间,而且降低了维修的费用。统一管理。在GPS定位的基础上,能够实现对重型移动机械动态位置的确定,然后传输给用户中心,就实现了对机械的运行状况的实时了解,所以在很大程度上提升了系统的管理能力。提高售后的质量。在机械出现故障时,通过GSM网络将故障的原因传送给生产厂家的数据中心,然后对故障进行分析处理,将处理的措施反馈给用户,减短了维修的时间。性能参数的反馈。在系统的设定中在定期内就会将机械的运行参数通过网络传送到生产厂家,然后对运行参数进行分析,如果出现潜在的隐患,就能够及时的解决,为改进机器和创新产品提供了有效的技术支撑,同时也提升了产品的市场竞争力。(1) mechanical emergency protection. In mechanical long-term operation will appear aging, wear and so on, cause the failure of machine, using a remote monitoring and intelligent system can before operation personnel to take measures, system will stop running, into protection mode, avoid machine in other failures. Thus reducing the degree of mechanical damage, not only shorten the maintenance time, and reduce the cost of maintenance. (2) unified management. Based on GPS, can be achieved for determining heavy mobile machinery dynamic position, and then transmitted to the user center, operation condition of the machine is realized with the real-time understanding, so to a great extent, improve the management ability of the system. (3) improve the quality of after-sale. In mechanical failure, through the GSM network will be the cause of the fault to the manufacturers data center, and then analyze the fault processing, will process measures of feedback to the user, shorten the maintenance time. (4) performance parameters of the feedback. In the setting of system equipment will be in regular operation parameters through the network transmission to the manufacturers, and then analyze the running parameters, if there is a potential hazard, can timely solve, to improve the machine provides effective technical support and innovative products, but also enhance the market competitiveness of products. 工程机械监控系统的主要的结构是集散型分布式处理结构,其组成部分包括主要由地面中心站、井下监控分站、传感器、控制执行器、图形工作站、集线器及远程终端等组成。其中监控中心站是整个工程机械安全监控系统的核心,该部分的监控软件能够实现系统任务调度、设备组态、定义配置、数据通信、数据处理以及网络数据共享任务。而监控分站主要是具备各类数据实时采集、预处理、报警、控制以及与监控中心站间的数据通信等功能。其中监控系统中心站的设计主要有通信协议与交互连接设计。Engineering machinery monitoring system of the main structure is distributed distributed processing structure, its components include mainly by the ground station, downhole monitoring substation, sensors and control actuators, graphics workstations, hubs and remote terminal. The monitoring center is the core of the whole engineering safety monitoring system, that part of the monitoring software can achieve system task scheduling, equipment configuration, define configuration, data communication, data processing and data sharing network tasks. And monitoring of substation is mainly with all kinds of real-time data acquisition, preprocessing, alarm, control and data communication between central monitoring station, and other functions. Central station monitoring and control system of the design of the main communication protocols and interaction connection design. 配置接口提供了请求数据和更新数据两个方法实现外界与动态数据库间得交互连接。配置接口能够设计各种配置程序,来满足用户对系统的各种需要。该配置接口的程序配置的过程主要,首先通过传递一个参数向动态数据库进行请求数据,然后动态数据库对传递的参数进行相关的处理,并将核实的数据传回给请求者。当配置程序对配置修改以后, 可以通过数据更新方法把新的配置更新到动态数据库。所以在煤矿安全远程监控系统中,配置接口能够实现设计了数据库配置、分站类型配置、模拟量类型(传感器类型) 配置等配置程序的功能。Configuration interface provides two methods to realize the request data and update data to interaction between external and dynamic database connection. Configuration interface can design various configuration program, to meet the needs of the users on the system of all kinds. The configuration interface of the main program configuration process, first of all, by passing a parameter to the dynamic database request data, and then dynamic database to related to the parameters passed, and will verify the data back to the requester. When after the configuration procedure of configuration changes, can through the data update method to new configuration updates to the dynamic database. So in remote monitoring system of coal mine safety, the configuration interface can realize the design of database configuration, the types of substation configuration, analog type (sensor types) configuration program functions such as configuration. 二、可满足的技术指标参数Second, can meet the technical indexes of parameter 在设计的指标上要满足以下几种参数的范围:工作温度:2050之间;存储温度:2570之间;系统电源功率不能超过60W;交变湿热保持在95%以上,(3060);部件的重量不能超过12KG;平均无故障工作时间:MTBF要大于2000小时。通过子系统的作用下,对智能仪表的所有数据能够进行有效的处理分析,实现系统的安全可靠运行。On the design of indicators should meet the following parameters: the range of working temperature: - 20 , 50 ; Storage temperature: - between 25 , 70 ; The system power is not more than 60 w; Alternating hot and humid in 95% above, (30 , 60 ); The weight of the parts cant more than 12 kg; Average trouble-free working hours: MTBF is greater than 2000 hours. Through subsystem under the effect of all the data of the intelligent instrument can effectively deal with analysis, realize the safe and reliable operation of the system. 在GPRS无线网络的运输上要满足:使用三级网络控制系统。传输的过程为:首先是操作人员,然后传送到用户控制中心,最后传达到生产制造厂的网络控制中心。On the GPRS wireless network transport to meet: use level 3 network control system. Transmission process is: the first is operator, and then sent to the user control center, finally send to the factory of production network control center. 三、具体的技术应用3, specific technology application 远程监控及智能化系统采用了三层网络结构,在底层网络上使用了CAN总线技术;上层网络采用GPRS传输技术,在底层系统中能够将各种参数通过传感器的作用传递给CAN总线,然后再传送给监测分析嵌入系统,经过系统的处理,将数据通过上层的GPRS网络传输给生产厂商。Remote monitoring and intelligent system USES a three-tier network structure, use the CAN bus on the underlying network technology; The upper network by GPRS transmission technology, to various parameters in the underlying system through the role of sensors is passed to the CAN bus, and then transmitted to the monitoring analysis of embedded system, after processing system, the data through the upper GPRS network transmission to the manufacturer. 1、移动机械性能检测分析综合系统的应用1, mobile applications of mechanical properties test analysis integrated system 主要是将智能仪表的数据信息进行相关的处理,然后对机械的整体运行情况做出评测,使操作人员能够清楚的了解机械的使用性能,如果在检测中性能参数出现问题,在应急系统的作用下能够实现机械的快速保护。监测分析主要的性能参数包括:机械发动机的转速、工作时间、总计时间、冷却液的流出、机油的温度、液压油的温度以及输出电流电压等。只有对这些参数及时的评测,才能保证系统的正常运行。通过GPRS的网络传输,能够将所检测到的机械运行的性能参数传送到用户中心的上位机处理系统中,这样用户就能够掌握机械的运行状态,同时制造商也可以通过远程监控的系统来监测机器的运行情况,提供更加优质的售后服务。在GPS定位模块上能够准确的定位到机械的位置,主要是通过在通信模块的基础上,将地理位置信息传送到用户中心,然后在嵌入式系统的作用下,将机械的位置信息存储在存储器当中,为用户查询机械位置信息提供了很大的方便。由于操作人员在操作上出现失误,会导致机械的性能的改变,如果程度不严重,在报警后会提醒操作人员及时的修复;如果对机械的损害非常的大,就会强行的采取保护措施,比如自动切断电源、停止机械运行。Mainly related data information processing of intelligent instrument, and then to the overall operation of the machine is to make evaluation, enable operators to understand the use of mechanical performance, if there any problems in testing performance parameters of the emergency system can be achieved under the action of mechanical fast protection. Monitoring analysis of the main performance parameters include: mechanical engine speed, working time, total time and the temperature of the coolant flow, oil, hydraulic oil temperature voltage and output current, etc. Only for these parameters timely review, to ensure the normal operation of the system. Through GPRS network transmission, can be detected by the mechanical operation of the performance parameters of the transmission to the center of the user PC processing system, so that users will be able to master the mechanical running condition, at the same time, manufacturers are also can through the remote monitoring system to monitor the running status of the machine, to provide more high-quality after-sales service. Can accurate positioning in GPS positioning module to the mechanical position, mainly through the communication module, on the basis of the geographic location information transmitted to the user center, and then under the effect of embedded system, the information is stored in the memory of the position of the mechanical, mechanical location information for the user query provides great convenience. Due to operator error in the operation, can lead to mechanical properties of the change, if you dont serious degree, after the alarm can remind operator timely repair; If the damage to the machine is very big, will be forced to take protective measures, such as automatic cut off power supply, stop the machine operation. 2、人机页面的应用2, man-machine page of the application 远程监控及智能化系统使用了移动机械车载操作监控界面,操作人员能够直观的在液晶显示器上看到机械运行的状态,该界面操作简单、信息量大,能够满足重型机械生产环境的使用要求。在用户中心监控界面中,用户可以通过输入机械型号的形式来查询机械的性能参数,同时接收远程系统传送来的报警信息,在这个界面上,能够对报警信息、机械的损坏信息以及位置信息都能及时的掌握。Remote monitoring and intelligent system using mobile mechanical vehicle monitoring interface operation, the operator can intuitive see mechanical running condition on the LCD, the interface simple operation, large amount of information, able to meet the requirements of the use of heavy machinery production environm
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