堆垛机保养.pdf

Crane Check List Crane Check List Crane Check List doc Page 1 of 11 19 附件附件 13 子系统每年维护检测子系统每年维护检测 19 1 堆垛机堆垛机 外部检查外部检查 Cr No Cr No Cr No 1 清洁堆垛机上杂物或异物 2 清洁巷道中杂物或异物 3 次检测位于驱动 提升及叉子位置是否漏油 4 查看纲缆垂直位置 5 检测立柱上的导引轨道及导向轮的磨损 6 清洁安装在堆垛机上电子光眼 传感器 7 安装在堆垛机上电子光眼 传感器功能测试 8 检测驱动及轮子运转 磨损 9 检测附件 检测支持轮是否损坏 10 检测立柱连接及螺栓接和处焊接处必须无裂缝 11 检查齿带的水平位置 12 检查齿带的垂直位置 13 检测堆垛机机动性 14 视觉检测堆垛机油漆工作 运行小时运行小时 堆垛机 1 堆垛机 2 备注 已执行工作 Date CS staff name Crane Check List Crane Check List Crane Check List doc Page 2 of 11 功能检测功能检测 Cr No Cr No Cr No 1 检测工具 控制器及灯是否完整和已启动 确信控制器不会堵塞 2 检测梯子 检测 连接吊钩及皮带或安全带磨损 检测把 手 接线头和制动杠杆是否操作正常 所有固定器及弹簧应就 位并可操作 3 测试堆垛机驱动 驱动 提升 下降和货叉部位的速度必须由静 止达到最大速度 并且逐步加大 4 检测终点位置驱动减速在巷道终点大约前 4米的位置启动 提升 位置在下降和上升极限开关的大约前 0 5米位置启动 5 检测所有终点位置的停止驱动应启动 向前 向后 终点位置 停止 向前 向后 在向上和向下终点位置前启动 6 检测当安全开关受到影响时 堆垛机无法操作 检测确认当所 有紧急开关受到影响时 主电流接触器必须断开 7 检测所有下降刹车系统调节器 检测在立柱与下降刹车间的空 间 下降刹车停止器螺栓不可松动 提升设备提升设备 Cr No Cr No Cr No 1 检测电枢 区域 电动刹车及脉冲编码器的电线连接 2 检测电动马达及附加装置的螺栓 3 检测变速箱的螺栓 4 检测变速箱油位 是否需要添加 5 检测卷扬机滚筒附加装置及槽道没有磨损 6 检测钢缆润滑情况 7 检测立柱上导引轨道的润滑情况 8 检测扭矩臂附加装置是否有损坏 备注 已执行的工作 Date CS staff name Crane Check List Crane Check List Crane Check List doc Page 3 of 11 驱动设备驱动设备 Cr No Cr No Cr No 1 检测电枢 区域 电动刹车及脉冲编码器的电线连接 2 检测电动马达及附加装置的螺栓 3 检测变速箱的螺栓 4 检测变速箱油位 5 检测驱动轴承机架 货叉部位货叉部位 Cr No Cr No Cr No 1 检测链条及其附加装置张紧性 2 检测附加装置及链轮磨损 确保轮子不堵塞 3 检测摩擦离合器 4 检测驱动马达附加装置 5 检测导向轮附加装置并且不堵塞 6 检测前 后货叉必须位于中央位置 7 马达油更换 备注 已执行工作 Date CS staff name Crane Check List Crane Check List Crane Check List doc Page 4 of 11 滑线槽 电源 滑线槽 电源 Cr No Cr No Cr No 1 检测当前轨道附加装置 对当前轨道连接处进行检测 连接处 最大间隙为 2mm 2 检测当前集电器是否有损坏 3 检测导电轨是否有灼烧点及灰尘 4 检测碳刷磨损及堵塞 最短为 4mm 如磨损或堵塞 对于位置 做特别纪录 5 碳刷长度 平均 报安全设备报安全设备 Cr No Cr No Cr No 1 检测速度控制器附加装置 2 检测电线及滑轮磨损或损坏 如有需要应调节 3 检测缓冲器及附加装置功能 确保材质或焊接处无裂缝 4 检测所有终点位置停止驱动器应前后启动 终点位置停止器 在向上和向下终点位置前启动 SBS功能功能 Cr No Cr No Cr No 1 检测刹车抱箍最短 6mm 纪录尺寸 2 测试 SBS功能并确保系统无漏油 3 检测吸铁线圈功能及 SBS螺线圈阀控制 巷道设备巷道设备 Cr No Cr No Cr No 1 检测地轨附加设备 扭矩 80Nm 2 检测顶端导引的附加装置 纠正松动附加装置螺栓或焊接点裂 缝 3 检测巷道里磁铁及凸轮附加装置损坏 电子设备电子设备 Cr No Cr No Cr No 1 检测所有终端电线连接 频率装置 保险丝 阻气门 电流接 触器 继电器插座及 PLC装置 2 清洁通风口灰尘过滤器 如需要更换过滤器 3 检测扁平电缆是否拉紧 4 检测附加装置及开关调节器 Crane Check List Crane Check List Crane Check List doc Page 5 of 11 5 检测附加装置及到磁铁发送器及开关地面距离 6 满货堆垛机最大载货量 600kg 并测试提升此载货 增加载货 调节到 20 25 并测试超载启动 备注 已执行工作 Date CS staff name Crane Check List Crane Check List Crane Check List doc Page 6 of 11 Annex 13 Sub System Yearly Maintenance check List Cranes External Inspection Cr No Cr No Cr No 1 Clean crane from any debris or foreign objects 2 Clean aisle from any debris or foreign objects 3 Check for oil leakage at drive unit lift unit and fork unit 4 Inspect the steel rope for vertical positioning 5 Check guide rail on mast and support roller for wear seizure 6 Clean photocells sensors that are mounted on the crane 7 Functional check of photocells sensors that are mounted on the crane 8 Check drive and running wheel Wear and tear 9 Check attachment check support wheels are not damage 10 Check the condition of mast connection and bolt joint Must no crack in material or welding joint 11 Inspect the tooth belt for horizontal positioning 12 Inspect the tooth belt for vertical positioning 13 Check the maneuverability of the crane 14 Visually inspection of paintwork and decals on crane Operating hours Crane 1 Crane 2 Remarks performed work Date CS staff name Crane Check List Crane Check List Crane Check List doc Page 7 of 11 Functional Checks Cr No Cr No Cr No 1 Check that instrument controls and lamp are complete and active Make sure that controls do not jam 2 Check ladder Inspect all of sleeve connection hook and belt or harness for wear or damage Check that the handle cable shoe and locking lever should operate freely All fastener and springs shall be place and operational 3 Test drives the crane Drive lift lower and fork unit operation must be such that speed change from standstill to max speed gradually 4 Check end position speed reduction for drive is activated approximately 4m before the end of the aisle End position for lifting is activated approximately 0 5m before lower and upper limit switches 5 Check all end position stop drive movement should activate of forward backward End position stop upward downward is activated before the upper and lower end position 6 Check the crane can not be operated when the safety switches are influenced Confirmation check of all emergency switches when influenced main contactor must be released 7 Check the adjustment of the fall brake system Check the space between mast and fall brake The bolts for fall brake stop must not be loose Lifting equipment Cr No Cr No Cr No 1 Check cable connection to the armature field electrical brake and pulse encoder 2 Check the mounting bolts for the electrical motor and the attachment 3 Check mounting bolts for the gearbox 4 Check oil level in the gearbox If necessary top up 5 Check attachment for wire drum and there is no wear in grooves 6 Check the lubrication of steel rope 7 Check the lubrication on the guide rail on mast 8 Check the torque arm attachments for damage Remarks performed work Crane Check List Crane Check List Crane Check List doc Page 8 of 11 Date CS staff name Drive equipment Cr No Cr No Cr No 1 Check cable connection for armatures fields electrical brakes and pulse encoder 2 Check mounting of bolts for the electrical motor and attachments 3 Check the mounting bolts for the gearbox 4 Check the oil level in the gearbox 5 Check the mounting of the drive shaft bearing housing Fork unit Cr No Cr No Cr No 1 Check the tension of the chains and attachment Play on the forks max 2mm 2 Check attachment and wear on chain wheels Make sure wheels do not jam 3 Check the friction clutch 4 Check attachment of the drive motor 5 Check attachment of support rollers and that they do not jam 6 Check that front rear fork must be in center position 7 Motor oil change Remarks performed work Date CS staff name Crane Check List Crane Check List Crane Check List doc Page 9 of 11 Bus Bar Power Supply Cr No Cr No Cr No 1 Check the attachment of the current rails Carry out random check on the current rail joints Max clearance in current rail joint is 2mm 2 Check for damage on current pick up trolleys and carriers 3 Check the conductor rails for burned spots and carbon dust deposits 4 Check carbon brush for wear and jam Min length is 4mm If wear or jam make a particular note of position 5 Length of the carbon brush Average Safety equipment Cr No Cr No Cr No 1 Check attachment of the speed governor 2 Check for wear or damage on the wire and wire pulley Adjustment need if require 3 Check the function stop buffer and its attachment Make sure that is no crack in material or welding joint 4 Check all the end position stop drive movement should activate of forward and backward End position stop upward and downward is activated before to the lower and upper end position SBS Cr No Cr No Cr No 1 Check the brake pad shoes Min length is 6mm Record the measurement 2 Test the SBS function and ensure that no oil leakage of the system 3 Check the functionality of magnetic coil and solenoid valve of SBS control Aisle Equipment Cr Cr Cr Crane Check List Crane Check List Crane Check List doc Page 10 of 11 No No No 1 Check the attachment of floor rails Torque 80Nm 2 Check the top guide attac