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COMPREHENSIVE KNOWLEDGE - EFFICIENT WORKFLOW Training Demag Training - Overview 2006 SEMINARS TRAINING Our Trainers Eckhard Brunner Peter Schmoz Reinhard Gottschild Werner Gempel Ralf-Michael Heerdegen Rainer Graf 2 Seminars 2006 Qualified by Training The important thing is to never stop questioning Albert Einstein Training - Is the systematic preparation of employees in order to enable them to carry out specific tasks. This includes education and training as well as repetition and the transfer of knowledge. Our efficient training seminars focus on the entire pro- duction chain of the injection moulding processes. We have revised and recompiled our training programme to meet these requirements. Understanding and practical application It is our first priority to ensure that the participants of our seminars are able to efficiently apply their newly acquired knowledge to their every-day working envi- ronment. This philosophy is reflected in every single module of our training programme. Flexible training modules We will help you specify the individual training re- quirements of your employees and select the specific content of your customised training seminars. In addition to this overview, please refer to our web- site for detailed information on every single seminar. Succeed with smart solutions. 3 Effective Training With a modular programme Our modular training programme provides a choice between Demag-specific and machine-related semi- nars. Demag-specific seminars These seminars provide an in-depth theoretical and practical knowledge of subjects such as machine ope- ration, process technology, process assurance, machi- ne technology and automation with Demag injection moulding machines. Control terminal: Machine technology: Automation: EC/EL/EI/BT MH/ME/MW/MI HG/HA Introduction injection moulding: SP Process optimisation: Machine-related seminars: QP These seminars deal with the subjects of process tech- nology and process assurance in mostly 3-day intensive courses. Basics injection moulding: Process optimisation methods: Troubleshooting: Customised training programme ST QT FB We are looking forward to helping you select your individual training schedule, which suits your specific needs while also complying with certification require- ments such as ISO900x / VDA 6.x. Do not hesitate to contact us directly for selecting your topics planning your schedule choosing your training venue 4 Table of Contents Qualified by training .3 Effective training with a modular programme.4 Seminars 2006 - Overview.6-7 Seminars 2006 - Dates and times .8-9 The Ergocontrol control terminal.10 The NC5 control terminal.11 The EL-EXIS S .12 The IntElect.13 The basics of injection moulding .14 Introduction to injection moulding .15 Process optimisation methods for quality enhancement.16 Process optimisation for quality enhancement.17 How to detect and troubleshoot defective thermoplastic parts? .18 Maintenance of injection moulding machines .19 Machine technology - Hydraulics and mechanics .20 Machine technology - Electrics .21 Machine technology IntElect .22 Robot CNC6/6.2 control Teach programming - Basic training course.23 Robot CNC6/6.2 control Teach programming - Advanced training course .24 Special seminars.25 The basics of injection moulding with NC4 - Seminar in English or Russian.26 Notes.27 General information .28-29 How to find us.30-31 5 Machine Operation Seminars 2006 - Overview of and machines start-up display - injection eens and of e scr operation specific machines ors moulding of terminal err ol display structur use eens The moulding Contr Basic The scr Configuration injection Identifying setting The Ergocontrol control terminal The EL-EXIS S The IntElect NC5 control terminal The basics of injection moulding Introduction to injection moulding Process optimisation methods for quality enhancement Process optimisation for quality enhancement How to detect and troubleshoot defective thermoplastic parts Machine technology - Hydr.and mech. Machine technology IntElect Maintenance of injection moulding machines Machine technology - Electrics (with EL-EXIS S) Robot CNC6.2 control - Basic training course Robot CNC6.2 control - Advanced training course EC EC EL EI BT ST ST SP QT QT QP FB FB MH MI MW ME ME HG HA Schwaig Wiehe For queries on the For queries on the 6 g Processing Technology Process Assurance Machine Technology Auto- mation ors err systems ocess ouble- operties quality quality injection parameters tr ol pr parameters sequences pr ograms and ocess moulding part and sequences pr contr options and ocess pr series ol ocess e on of pr ogram materials suitable pr of machine a pr moulding test CNC NC4 detect S contr ogram technology injection fect of . sequence pr to structur ef polymer ocess Practical The of Cycle injection Mould How shoot Selecting moulding Pr management The parameters Optimizing Evaluating Maintenance Mechanics Hydraulics Electrics EL-EXIS Oper Basic Structuring Complex u b u b u b u b u u b u b u b u b u u b u b changes to Subject seminar content, please contact: R. Gottschild, Phone: 0049-911/50 61-5 58 Fax: 0049-911/50 61-4 40 seminar content, please contact: R.-M. Heerdegen, Phone: 0049-34672/97-1 91 Fax: 0049-34672/97-4 44 7 Seminars 2006 - Dates and times h c January February Mar The Ergocontrol control terminal The EL-EXIS S The IntElect The NC5 control terminal The basics of injection moulding Introduction to injection moulding Process optimisation methods for quality enhancement Process optimisation for quality enhancement How to detect and troubleshoot defective thermoplastic parts Machine technology - Hydr. and mech. Machine technology IntElect Maintenance of injection moulding machines Machine technology - Electrics (with EL-EXIS S) Robot CNC6.2 control - Basics Robot CNC6.2 control - Advanced ECS ECW ELS EIW BTS BTW STS STW SPS QTS QTW QPS FBS FBW MHS MIW MWS 13.-14. 15. 21.-22. 20.-21. 31.1.-2.2. 23.-27. 15.-17. 27.2.-3.3. 20.-22. 7.-10. 6. MES 16.-19. MES 16.-20. HGS HAS 14.-15. 15.-16. Schwaig Wiehe 8 April May June July August September October November December 25.-26. 29.-30. 22. 23.-24. 27.-28. 11.-12. 25. 5.-6. 13.-14. 15. 5.-6. 30.-31. 27.-28. 4.-6. 20.-24. 3.-5. 15.-19. 25.-27. 3.-7. 18.-22. 11.-13. 22.-24. 28.-30. 19.-23. 29.-31. 9.-13. 16.-18. 4.-6. 22.-24. 27.-30. 26. 19.-20. 7.-10. 21.-22. 6. 5.-8. 24.-27. 24.-28. 23.-26. 23.-27. 16.-17. 11.-12. 21.-22. changes to 20.-21. 10.-11. Subject For registration and hotel reservation, please call: Phone: 0049-911/50 61-6 00, Fax: 0049-911/50 61-4 40 or mail to: The confirmation of your registration will also contain the address of your hotel and other details. 9 Seminar The Ergocontrol control terminal Requirements Target group Topics Objective Duration Price per person Dates This seminar focuses on the operation and application of the machine control system. The operator will be introduced to its functions and potential areas of ap- plication. Knowledge of the injection moulding process, experience with NC controlled injection moulding machines would be of advantage Machine setters, shift foremen, foremen, production managers Ergocontrol - Operation philosophy - Terminal operation Display screens for configuration of clamping and injection units - Programming mould sequences - Programming profiles - Setting and backup of process parameters Operation of measurement data logging Practical exercises - Starting up an injection moulding machine - Process safeguarding Safe operation of the control system 2 days EUR 500 Schwaig ECS 1: 13 - 14 Febr ECS 2: 13 - 14 Nov Wiehe ECS 1: 25 - 26 Apr ECS 2: 29 - 30 Aug The seminar may be conducted on-site or at our regional office in your immediate vicinity. Please contact us to discuss the details. 10 Seminar The NC5 control terminal Requirements Target group Topics Objective Duration Price per person Dates This seminar focuses on the operation and application of the machine control system. The operator will be introduced to its functions and potential areas of ap- plication. Knowledge of the injection moulding process, experience with NC controlled injection moulding machines would be of advantage. Machine setters, shift foremen, foremen, production managers Operation philosophy - Terminal operation Display screens for configuration of clamping and injection units - Programming mould sequences - Programming profiles - Setting and backup of process parameters Operation of measurement data logging Practical exercises - Starting up an injection moulding machine Safe operation of the control system 2 days EUR 500 Schwaig BTS 1: 20 - 21 March BTS 2: 23 - 24 May BTS 3: 11 - 12 July BTS 4: 5 - 6 September BTS 5: 30 - 31 October BTS 6: 27 - 28 November The seminar may be conducted on-site or at our regional office in your immediate vicinity. Please contact us to discuss the details. 11 Seminar The EL-EXIS S Requirements Target group Topics Objective Duration Price per person Dates Based on the knowledge acquired during the Ergocon- trol seminar, this course provides insights into theory and practical operation as well as the special features of the high-performance EL-EXIS S injection moulding machine. Knowledge of the injection moulding process, experience with NC 4 control systems Machine setters, shift foremen, foremen, production managers Drive concept Plasticization Parallel movements Active mould protection Practical exercises - The use of EL-EXIS S-specific functions - Basic setting and process safeguarding Setting of the EL-EXIS S, use and optimisation of parallel movements 1 day EUR 250 Schwaig ELS 1: 15 February ELS 2: 22 May ELS 3: 25 September ELS 4: 15 November 12 Seminar The IntElect Requirements Target group Topics Objective Duration Price per person Dates This seminar focuses on the operation and application of the machine control system. The operator will be introduced to its functions and potential areas of ap- plication. Knowledge of the injection moulding process, experience with NC controlled injection moulding machines would be of advantage. Machine setters, shift foremen, foremen, production managers Ergocontrol - Operation philosophy - Terminal operation Display screens for configuration of clamping and injection units - Programming mould sequences - Active mould protection - Programming machine sequences - Parallel movements - Setting and backup of process parameters Optimisation with process dynamics Practical exercises - Starting up an IntElect machine Save operation of the control system, mastering of IntElect-specific functions 2 days EUR 500 Wiehe ElW 1: 21 - 22 March ElW 2: 27 - 28 June ElW 3: 5 - 6 October The seminar may be conducted on-site or at our regional office in your immediate vicinity. Please contact us to discuss the details. 13 Seminar The basics of injection moulding Requirements Target groups Topics Objective Duration Price per person Dates This intensive training course with an abridged prac- tical component is both an introduction to injection moulding and a refresher course for trainees with ex- isting skills. The course focuses on the basics of poly- mer processing and mould engineering, while provi- ding insights into production preparation and machine start-up. Practical knowledge of the injection moulding processes Machine operators, machine setters The injection moulding process Injection moulding machines: structure and mode of operation The basics of injection moulding Polymer materials: structure and properties The basics of mould engineering Injection moulding machine setting and start-up Knowledge of injection moulding technology and process sequences 3 days EUR 750 Schwaig STS 1: 3 - 5 Apr STS 2: 4 - 6 Oct Wiehe STW 1: 31 Jan - 2 Feb STW 2: 25 - 27 Jul 14 Seminar Introduction to injection moulding Requirements Target group Topics Objective Duration Price per person Dates This course is an introduction to the theory and prac- tical application of injection moulding. Intensive practi- cal training will provide operators with insights into injection moulding technology. The course focuses on production preparation, machine installation, setting and start-up. None Machine operators, machine setters The injection moulding process Injection moulding machines: structure and mode of operation The basics of injection moulding Polymer materials: structure and properties The basics of mould engineering Injection moulding machine setting and start-up - Mould filling studies and setting of process parameters - Detection of operation and setting errors Practical training on NC4 machines Unassisted setting and start-up of injection moulding machines 5 days EUR 1,250 Schwaig SPS 1: 23 - 27 January SPS 2: 15 - 19 May SPS 3: 3 - 7 July SPS 4: 18 - 22 September SPS 5: 20 - 24 November 15 Seminar Process optimisation methods for quality enhancement Requirements Target group Topics Objective Duration Price per person Dates This intensive training course with an abridged prac- tical component provides insights into the systematic approach to process optimisation. The course focuses on the importance and the effect of process parame- ters on the quality of injection moulded parts. Experience in injection moulding processes Machine setters, shift foremen, foremen, personnel working with mould trials, personnel working with quality management The influence of process parameters on the quality of injection moulded parts Selection and evaluation of quality-related process parameters The influence of the mould on the quality of injection moulded parts Polymer materials: structure and properties Process monitoring options Practical exercises Systematic approach to enhancing the quality of injection moulded parts 3 days EUR 750 Schwaig QTS 1: 15 - 17 Mar QTS 2: 11 - 13 Sep Wiehe QTW 1: 22 - 24 May QTW 2: 28 - 30 Nov 16 Seminar Process optimisation for quality enhancement Requirements Target group Topics Objective Duration Price per person Dates This training course provides insights into the systema- tic approach required for process optimisation. Practi- cal training on machines will provide insights into the function and effect of process parameters. Experience in injection moulding processes, good knowledge of control systems Machine setters, shift foremen, foremen, personnel working with mould trials, personnel working with quality management The influence of process parameters on the quality of injection moulded parts Selection and evaluation of quality-related process parameters The influence of the mould on the quality of injection moulded parts Polymer materials: structure and properties Selecting a suitable injection moulding machine Using data logging to optimise and monitor production processes Practical training on NC4 machines - Running and analysing test series Process optimisation and quality assurance for injection moulded parts 5 days EUR 1,250 Schwaig QPS 1: 27 February - 3 March QPS 2: 19 - 23 June QPS 3: 9 - 13 October 17 Seminar How to detect and troubleshoot defective thermoplastic parts Requirements Target group Topics Objective Duration Note Price