E-House吊装方案要点.doc

Bozshakol Copper ProjectClay plant METHOD STATMENT OF E-HOUSE LIFTING 11373-BD-NFC-3300-MS-OOO-E-0005 0IFRREV#DATEREASONORIGINATORLi XinhuaCHECKEDXia QingAPPROVEDMa Qingping一、 E-House吊装方案METHOD STATMENT OF E-HOUSE LIFTING1. 概况 Scope of work. 粘土矿共6个E-House,其中3300-ER-704位于磨机厂房A-B轴1-4线,3300-ER-705位于磨机厂房A-B轴6-10线，E-House 的尺寸和重量见下表： Clay minerals in a total of 6 E-House, where 3300-ER-704 is located in mill plant A-B axis 1-4 line, E-House size and weight are shown in the following table: No.Equipment No.Weight(kg)L(mm)W(mm)H(mm)53300-ER-704-1/439399180603670410063300-ER-704-2/433990168603670410073300-ER-704-3/437671168603570410083300-ER-704-4/42568218060357041002. 编制依据 Codes and references2.1 设计图纸：Design drawings2.2 ABB厂家资料： ABB vendors manuals3. 施工准备 preparation works3.1 技术准备 technical preparation3.1.1 根据设计图纸及厂家资料，进行图纸及资料自审和会审工作。 Check and study the design drawings and vendors instructions and have a full understanding of the work to do.3.1.2 图纸及资料自审、会审后，组织施工班组熟悉施工过程及有关技术要求，结合现场实际情况集中进行一次全面技术交底。 Organize the construction team to know the process and relevant technique requirements. Familiarize as per the work schedule and maintain the quality and safety requirements.3.2 施工部署 Personnel and responsibilities3.2.1 劳动力资源配置 Personnel arrangement 安装人员需求根据安装任务及相关要求合理安排，根据实际情况及时调整人员需求，作业人员初步安排见下表： Personnel should be arranged according to installation task and make adjustment as required. The personnel arrangement is as follows： 专业 profession人数 Number of person专业 profession人数 Number of person决策层Decision layer管理人员Administrative personnel2 人2 persons作业层Worker layer起重工Lifting worker2 人2 persons执行层Executive layer技术员Technician1 人1 person装配工Assembler6 人6 persons质量员The qualityengineer1 人1 person电工Electrician2人2 persons司机Driver2 人2 persons安全员Safety officer1 人1 person普工Labor4 人4 persons合计 Total21 人 21 Persons3.2.2 主要施工设备、机具准备 Equipment and tools preparation 设备进场投入使用前进行全面检修，使设备处于完好状态。安装使用工具、机具种类见下表：Before putting in use, all equipment need to be checked and ensure they are in working status.序号 Item No.名称 Item name规格型号Specification 单位Unit 数量Qty.1汽车吊Mobile crane350T台12吊装扁担 lifting pole50T根23拖车 Trailer60T台14葫芦 Chain hoist5T台45吊带 sling 20T*6m根46吊带 sling10T*5m根47吊带 sling10T*10m根48吊带 sling10T*6m根49卸扣 shackle55T 个410卸扣 shackle17T个411卸扣 shackle13.5T个2412对讲机 interphone 台313活动扳手adjustable spanner12”把414水平尺 lever bar500 mm把215正反手电钻 positive and negative on electric drill把416活动扳手adjustable spanner15”把217钢卷尺 steel tape5 m把218梯子 ladder5 m副219撬棍 spreader bar根420千斤顶jack10T个621篷布 canvas10m*10m块422牵引缆风绳 rope15m根123密封胶 glueSikaflex桶204. E-House 吊装 4. E-House lifting4.1 E-House 检查 4.1 E-House inspection 根据ABB提供的厂家资料，对E-House尺寸进行检查核对，并根据清单清点附件，外观检查应无损坏及变形，油漆完整无损。Verify the dimensions of E-House according to ABBs vendor manual and drawings. Inventory checks the accessories against the list. Observe if any physical damage or distortion. The paint should be intact.4.2 E-House 倒运 4.2 E-house reshipment 4.2.1 道路事先勘察清理，保证平整畅通。4.2.1 Check road for cleaning and make sure the road is smooth.4.2.2 倒运是用350T汽车吊，将E-House 吊至60T板车上，运至安装区域。4.2.3 Use 350t mobile crane to shift the E-house onto the 60t low bed then move the installation area. 4.2.3 倒运时应注意E-House 放置平稳、稳固牢靠，拖车车速不能超过 20KM/h。 4.2.3 e-house should be laid on the low bed evenly and firmly and the speed shall not exceed 20KM/H during reshipment4.3 E-House 安装流程4.3 E-House installation process4.3.1 场地清理及土方压实4.3.1 House keeping and soil compaction4.3.2 场地安全措施的安装4.3.2 Safety facility installation 4.3.3 安装位置确定及标记 根据设计图纸及E-House尺寸数据，在支撑基础上标记每个E-House的安装位置以便安装一次到位，E-House 位置示意图见附图4.3.3。4.3.3 Installation locating and marking As per design drawing and the E-house size, mark the installation location and supporting foundation so that E-house lifting can be successes once. E-house location sketch 4.3.3 is showing as below 4.3.4 吊装前准备在把E-House 倒运到吊装现场后，吊装前在地面上进行临时密封板拆除，以便E-House 单元个体在基础上组合对接，然后在进行吊装作业。 Shift E-house to site, and remove all packing plate so that the e house section can be assembled on the pedestals, then start the lifting work.4.3.5 吊装作业根据E-House 的单体重量、尺寸及安装位置等，采用350T吊车（参数见附图4.3），利用4根吊带及4个卸扣扣在2 根吊装扁担上，再从每根吊装扁担上用8根吊带及8个卸扣扣在E-House 的吊环上完成吊装到位。吊装时，吊装至安装基础处E-House 底部必须高于安装基础顶部，以防引起撞击，采用缆风绳牵引调整方向，由上至下放置就位，完成吊装。吊装示意图见附图4.3.4； 4.3.5 Installation work As per unit weight, size, installation location etc, use 350t crane (see the attached sketch4.3). Put 4 shackles and 4 slings onto the lifting pole, then connect the pole onto the lifting ring by these 8 shackles and 8 slings. During lifting, then bottom of e-house shall be higher then the top of foundation to avoid knocking. And leading rope shall be used to charge the direction.吊装顺序: 3300-ER-704( 3300-ER-704-3/4, 3300-ER-704-4/4，3300-ER-704-2/4，3300-ER-704-1/4)；5 完成安装，场地处理 House keeping after erection5.1 E-House 拼装 在吊装到位后，E-House（标高239.830）3300-ER-704需搭设脚手架进行整体的拼装，其余各E-House在其钢平台进行。E-House每一单元在拼装时需利用手动葫芦和千斤顶使其合并靠拢，然后用螺栓进行固定。After positioning, E-House 3300-ER-704( 239.830 elevation) need to be assembled by installing scaffold, and for other E-House can be assembled on platform. Jack and manual block shall be needed during assembling to make them closer, then use bolt to fix.5.2 E-House 连接及密封准备 connection &sealant preparation5.2.1 E-House 内部必须加温至5度以上以确保内部的仪表仪器及电气元件不会受到低温的影响Inside the E-House shall be heated to a minimum of +5 to ensure that instrument and electrical component inside shall not be affected by low temperature.5.2.2 E-House的开口端必须提供篷布以保证温度达到要求 Upon opening, the opened side of E-House shall be provided with covers to insure the temperature.5.2.3 准备好密封胶，再涂抹时也需要盖篷布以确保温度能达到要求Sealant which applied at the sides of the E house in preparation for connection, both surface remain covered to ensure temperature requirement of sealant application 5.2.4 在达到供货商要求后，E HOUSE的链接工作完毕Connection of sides will be done as per sealant satisfies manufacturer application requirement 5.3 场地清理 house keeping工作完成后，拆卸脚手架并清理现场。 After the work finished, remove scaffold and clean up the area.标高239.83 E-House 平面图Elevation 239.83 E-house Plan figure 吊具链接示意图和吊具规格表标高239.83 E-House 吊装尺寸图Elevation 239.83 E-house Lifting dimension figure 4.3.4（2） 吊装后示意图4.3.4 (2) after erection s绿色吊装检查 GREEN LIFT CHECKLIST项目project巴夏库BOZHAKOL COPPER PROJECT日期DATE:载重描述Description of load见附图4.3重量Weight of load最大重量49T吊车型号Crane modelQAY350杆长Boom length21/30.5m绳索及吊车葫芦重Weight of rigging and crane block5.5T悬臂长Jib length21m最大吊装重量Max erection load49T最大吊装半径Max radius of lift12M在最大吊装半径下的吊车能力百分比Percent crane capacity at maximum lift radius56%在最大半径下吊车能力Crane capacity at maximum radius of lift radius88T要求的吊索具RIGGING FEAR REQUIRED SIZE AND CAPACITY卸扣ShacklesU型55T，D型17T,D型13.5T平衡梁Lever beam6m,60T，吊装带Sling20T,10T承重和吊耳 LOAD AND LIFTING LUG1.承载的重量是否已归档并通过了精确的计算Has the weight of the load been documented or accurately calculated?Yes2.是不是说有要吊装的物品包含设备的重量都已计入Are all items that will be lifted with the equipment included in the weight?Yes3.需要使用吊耳的设计是否符合吊装要求Have the lifting lugs that will be used to lift the load been designed for that purpose?Yes4.吊耳是否会与正确的卸扣一起使用Will the lifting lugs be used with the correct shackle?Yes5.是否吊耳只会在吊耳最强壮的方向承重Will the lifting lugs be loaded only in the strong direction(s) of the lug?Yes6.吊耳是否有明显的损坏或失误Are the lifting lugs visibly free of defects or damage?No7.对于吊装松动及不安全，可能会掉下来的物品时前，是否做了仔细的检查Has the load been checked for loose or unsecured items, which might fall off during the lift?Yes8.对于单个吊车吊装时，吊车的吊钩是否会在初吊时超过重力的中心For a one-crane lift will the crane book be over the center of gravity at the initial pick?No吊索具 RIGGING GEAR9.吊装带及卸扣的载重能力做过承重测试Have the capacities of the slings and shackles been checked for the loadYes10.吊装带及卸扣是否有明显的损坏及失误Have the slings and shackles been visually inspected for defects or damage?No11.当检查吊装带及锁扣的时候，是否有考虑到吊装带的角度Have the sling angles been considered when checking the capacity of the sling and shackles?Yes12.在检查吊装带及锁扣的时候，是否考虑了重心的中心Has the center of gravity been considered when checking the capacities of the sling and shackles?Yes吊车CRANE13.吊车上有一个载重指示装置，当过重的时候，就会停止。是不是不能超过90%For a crane that has a load-indicating device with overload cut-off, is the total load less than 90% of the allowable crane capacity?Yes14.如果没有载重指示装置的，是不是不能超过载重的80%For a crane that does NOT have a load indicating device with overload cut-off, is the total load less than 80% of the allowable crane capacity?Yes15.吊车驾驶员是否有对吊车做每日检查并做相关的记录Has the crane receives a daily inspection and operational check by the operator?Yes16.吊车是不是根据厂家的说明立起来的Is the crane set up according to the manufacturers specifications?Yes17.吊车是不是用合格的垫子支撑起来的Is the crane supported by approved crane mats?Yes18.如果不止一个吊车的话，有没有这样的可能性，一个吊车会过载More than one crane, can it be made without any possibility of one of the cranes being overloaded?No19.土壤有没有检查过，是否足够结实Has the soil been inspected and determined to be adequate?Yes起吊LIFT20.吊装半径是否用卷尺检查过Has the radius of the lift been checked by a tape measure?Yes21.吊装区域是否干净整洁，有没有管子电线等杂物Is the lift area free of operating process equipment, piping, or live electrical lines?Yes22.吊装区域是否已封闭，并且所有人都通知到位Has the area under the lift been barricaded or everyone warned to stay away?Yes23.是不是风速小于10.8米每秒Is the wind less than 10.8 meter per second?Yes24.是否吊杆符合设备的交叉作业，有没有做吊装布置图If there is a possibility for boom or equipment interference, has a rigging layout or clearance study been made?Yes25.有没有人被指定为“信号员”Has one person been designated “Signalman-In-Charge” for the lift?YesVote: All questions should be answered yes, no or n/a (not applicable). The rigging Superintendent must approve any checklist item answered by “no”.吊装监督员必须将写有“NO”地方更正投票：所有问题都回答“是”，或者 N/A(不行），Field rigger responsible for lift 起重工_Rigging Superintendant 监督员 (If Required) _4.3 350T吊车参数表350T Crane para