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1 QualityManagementCracow 2 OrganisationalChartHWQ C 3 ConfirmationbyT Vofimplementationanddevelopmentourqualitymanagementsystem ThisgoalwasachievedinJune onlyafteroneyearofproduction ISOCertificationISO9001 2000 4 Assemblyline1 Paintshop Warehouse Assemblyline2 Operatorself inspection Qualitygate 4 Eye Control QG QG QG Incomminggoodscontrol QG PhilosophyEverybodyisresponsibleforqualityQuickreactiononqualityproblemsQuickproblemfeedbackUncoveringandsolvingrootproblems QG EnablersTrainingofstaff Quality MNPS Visualsystems Andon Werkerinfo Emergencyteam Reissleine Qualityspecialists Nonconformityfeedbackcenter MontQI ScrewdrivermonitoringCustomersupplieragreements Pre assembly Audit COP Customersupplieragreement Testdrive Functioncheck Deliverycheck Sales Administration Axles Goodsreceiving Traileryard PhilosophyandEnablersQualitymanagement 5 Andon ProcessProblemappearsattheproductionlineOperatorpushesprocessstopSegmentleaderjoinsoperatorSegmentleaderdecidesifhecanfixproblemCallforhelp e g Emergencyteam Reissleine SignalsandmeaningYellowflashingCarrierstoppedbyoperatorortimeexceededRedflashingFollowingcarriersstopped1by1ifsafetydistance 2 5m isreachedRedlitTechnicalproblemwithequipmentlinkedtoline carrierisstoppedAdvantagesTransparentproductionstatusatonesightIndicateswhereaproblemappearsEnablesquickreaction Processstop odliczanie 05 02 czastaktu 08 00 1 ilo rzeczywista 25 ilo wymagana 55 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 19 9 8 6 5 4 2 1 20 3 7 9 Dailygoal Currentresult Productiondelta Tacttime Tacttimecountdown VisulaistaionSystemsAndonsystem Segmentleadershavetobeatline85 emergencyteamrequired 6 Qualitycontrolloop Customerfeedback VAST Productaudits weeklyaudit Deliverycheck Customereyes Functionaldrivingtest100 CheckinQualityGatesPersonalresponsibilityandself inspection Failureidentification documentationandturnoff Analyzingrootcauseanddefinitionofcorrectiveaction Implementationofcorrectiveaction Checkofcorrectiveactioneffectivness 7 SystemAuditsInternalExternalProcessAuditsProductsAuditsCOPAudits Audits 8 QKZhistory2008 9 KPISystem 10 Thankyou 11 Backup 12 Self inspection Work Personalresponsibilityandself inspection Confirmationwithstamp Assemblyaccordingtechnicaldocumentation Assemblyoperationcorrectlydone Stampingintruckacceptancereport 13 SupervisingofnonconformityisbasedonMN555HQ006InternalinstructionHWQ C002whichdescribesthedetailsofthesystem Managementofnonconformityandcorrectiveaction 14 ControllingoftorquewrenchesareperformedaccordingHWQ C022ISO6789ThetestsareperformedontheCali test Schatz Ceussoftwareisusedforsupervisingequipmentandstoringtheresultoftestandchecking AllscrewdriversandtorquewrenchareregisteredinCeus accordingtopleaseofus

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