4. EN1090-1 认证程序介绍.ppt

InstructionforEN1090 1certificatingprocedureEN1090 1认证程序介绍 Forthebenefitofbusinessandpeople BureauVeritasI FDepartmentGreatChina必维国际检验集团工业与设施事业部ShenyangMay 2015 BureauVeritasPresentation 2 BUREAUVERITAS EN1090 1certificatingprocedure 一 RequirementsandEvaluationmethods认证要素要求及评估方法Constituentproducts构件产品Requirement要求 4 1 ConstituentproductsforsteelcomponentsshallbeinaccordancewiththeEuropeanStandardsreferredtointherelevantClausesofEN1090 2 用于钢部件的构件产品应与EN1090 2相关章节引用标准一致Evaluationmethods评估方法 5 2 Theconstituentproductsshallbeevaluatedbycheckingthattheinspectiondocumentsfortheproductsusedcomplywiththerequirementsofthecomponentspecification Theevaluationofconstituentproductsshallalsoincludeacheckthatthegeometryoftheproductsiscorrect usingmethodsandinstrumentsinaccordancewith5 3 构件产品通过检查根据部件规范进行检验的资料和几何尺寸测量来评估 BureauVeritasPresentation 2 BUREAUVERITAS EN1090 1certificatingprocedure 2 Tolerancesondimensionsandshape尺寸及形状公差Requirement要求 4 2 ThegeometricaltolerancesspecifiedinEN1090 2fortheessentialtolerancesshallapplytoallcomponents IfanyspecialtolerancesapplytheseshallbestatedinthecomponentspecificationEN1090 2规定基本公差适用所有部件 如有特殊要求应在部件规范中注明Evaluationmethods评估方法 5 3 GeometricaltolerancesshallbemeasuredusingmethodsandinstrumentsselectedfromthoselistedinISO7976 1andISO7976 2andinaccordancewithprovisionsgiveninEN1090 2 AccuracyofmeasurementsshallbeassessedinaccordancewithISO17123 1 几何公差应使用ISO7976 1 2中规定的方法 仪器按EN1090 2要求进行测量 测量精度应符合ISO17123 1规定 BureauVeritasPresentation 2 BUREAUVERITAS EN1090 1certificatingprocedure 3 Weldability焊接性Requirement要求 4 3 IfsteelstructuralcomponentsaretobedeclaredasweldabletheyshallbemadeofweldableconstituentproductsaccordingtoEN1090 2orEN1999 1 1asappropriate Ifrelevanttotheperformanceofasteelproductthethrough thicknesspropertiesshallbedeclared 钢结构声明使用按EN1090 2或EN1999 1 1可焊的构件部件焊成 全厚度性能应提供Evaluationmethods评估方法 5 4 Forweldability reliancemaybeplacedonpropertiesassociatedwithconstituentmaterialsandcomponentsprovidedthesearegivenbyreferencetoaEuropeanTechnicalSpecificationandinspectiondocuments Ifthrough thicknesspropertiesarespecifiedforsteelproducts theyshallbeassessedaccordingtothequalityclassesgiveninEN10164 对于焊接性 可用着重于构件产品和部件参照欧标及检验资料的性能如果全厚度性能被要求 应按EN10164评估 BureauVeritasPresentation 2 BUREAUVERITAS EN1090 1certificatingprocedure 4 Fracturetoughness断裂韧性Requirement要求 4 4 Steelcomponentsshallbemanufacturedfromconstituentproductsthatmeetthefracturetoughnesspropertiesrequired Theconstituentproductsspecifiedinthecomponentspecificationshallbeused 钢部件应使用符合部件规范中指出的断裂韧性要求的构件产品制造 BureauVeritasPresentation 3 BUREAUVERITASSH EN1090 1certificatingprocedure Evaluationmethods评估方法 5 5 Forfracturetoughnessoftheconstituentproducts reliancemaybeplacedonpropertiesforimpactstrengthassociatedwithmaterialsandcomponentsusedasconstituentproductsprovidedthesearegivenbyreferencetoaEuropeanTechnicalSpecificationandinspectiondocuments Ifdatafortheconstituentproductsarenotavailable fracturetoughnessmaybeassessedusingCharpyimpacttestscarriedoutinaccordancewithEN10045 1 ForsteelcomponentsprovisionsforevaluationofthetestresultsaregiveninEN1993 1 10构件产品的断裂韧性可通过按其技术规范和检验资料给出的冲击强度评估 如构件产品没有数据 应按EN10045 1进行冲击使用 结果应符合EN1993 1 10规定 BureauVeritasPresentation 3 BUREAUVERITASSH EN1090 1certificatingprocedure 5 Structuralcharacteristics结构特性Requirement要求 4 5 1 StructuralcharacteristicsofacomponentcoveredinthisEuropeanStandardrefertoitsloadbearingcapacity fatiguestrengthandresistancetofire NOTEStructuralcharacteristicscanalsoincludecharacteristicsthatarerelatedtotheServiceabilityLimitStatewhichcoversfunctionalrequirementsrelatedtotheuseofthecomponent ThesecharacteristicsarenotincludedasrequirementsinthisEuropeanStandardbutcanbespecifiedinthedesignbriefforthecomponent Therequiredstructuralcharacteristicsshallbeachievedby anadequatestructuraldesign ifandasrequiredforthecomponent and manufacturingthecomponentaccordingtothecomponentspecificationdevelopedinaccordancewithEN1090 2本标准覆盖的结构特性涉及承载能力 疲劳强度和耐火性 还包括不在本标准要求但在部件规范中指出的部件使用上的功能要求结构特性应通过适当的结构设计 要求时 和按部件规范制造来完成 BureauVeritasPresentation EN1090 1certificatingprocedure 2 Loadbearingcapacity承载能力Declarationoftheloadbearingcapacitymayrefertotheresistanceofthecrosssectionsofthecomponent expressedasacharacteristicvalueorasadesignvalue Alternativelytheloadbearingcapacitymaybeexpressedintermsoftheloadsthecomponentcancarryaccordingtotheapplieddesignprovisions expressedasacharacteristicvalueorasadesignvalue 承载能力可以用设计规定达到的特性值或设计值3 Fatiguestrength疲劳强度Declarationofthefatiguestrengthofastructuralcomponentshallbespecifictofatigueactionsagainstwhichthefatiguestrengthhasbeenassessed Fatiguestrengthinthisstandardreferstosituationsforwhichtheloadsaresuchthattheinfluenceofrepetitiveloadsneedstobeconsideredtoassessthestructuralcharacteristicsofthecomponent疲劳强度的声明应结构部件疲劳行为经过评估 在循环载荷条件下进行部件的结构特性评估 BureauVeritasPresentation EN1090 1certificatingprocedure 4 Resistancetofire耐火性Declarationofthefireresistanceofastructuralmembermayrefertothefireexposurerepresentedbythestandardtemperature timerelationshiptobeusedforassessmentoftheperformancecharacteristicsR E IandMintheclassificationaccordingtoEN13501 2 耐火性的声明可以参考按EN13501 2操作特性R E I M的评估采用的相关温度 时间曲线表示 BureauVeritasPresentation EN1090 1certificatingprocedure Evaluationmethods评估方法 5 6 Assessmentofstructuralcharacteristicsshallbebasedon a thestructuraldesign andb themanufacturingcharacteristicsofthecomponent结构特性的评估应通过结构设计和完成部件的制造特性Anadequatestructuraldesignmaybedemonstratedby a structuralcalculations orb structuraltestingsupportedbystructuralcalculationsforthecomponent结构设计可通过结构计算或部件结构计算支持的结构试验来证明 BureauVeritasPresentation EN1090 1certificatingprocedure Structuralcalculationsmaybeusedtodeterminethestructuraldesigncharacteristicsofthecomponentandthattherequirementsgiveninthedesignbriefaremet ThestructuraldesigncalculationsshallbeinaccordancetherelevantEurocode结构计算可按相关欧标规范计算确定部件设计特性和设计纲要给出的要求 StructuraltestingshallbebasedonEuropeanStandards andbeaccompaniedbystructuralcalculations 结构试验应在欧标规范基础上 辅以结构计算Themanufacturingcharacteristicsshallbeassessedinrelationtotherequirementsinthecomponentspecification ThemanufacturingofcomponentsshallbeinspectedandevaluatedinaccordancewiththerequirementsforinspectiontothespecifiedexecutionclassandtolerancerequirementsincompliancewiththeprovisionsinEN1090 2制造特性应按部件规范相应要求评估 部件制造应按指定执行等级和EN1090 2规定公差要求检验 执行 BureauVeritasPresentation EN1090 1certificatingprocedure Resistancetofire耐火性评估Thecomponentspecificationshallspecifyallnecessaryinformationontheevaluationmethodstobeused eithertheyareperformedbycalculationorbytesting 部件规范应指出评估方法的所有信息 通过计算操作还是试验操作 BureauVeritasPresentation EN1090 1certificatingprocedure 6Reactiontofire火反应性能Requirement要求 4 6 DeclarationofthereactiontofireshallbeinaccordancewiththeclassesandtestrequirementsgiveninEN13501 1 火反应的声明应按照EN13501 1要求执行Evaluationmethods评估方法 5 8 ConstituentproductsfallwithinClassA1oftheEuropeanclassificationwithrespecttoreactiontofire andnofurtherdocumentationisrequired GalvanizedsteelscomponentsarealsoClassA1 Inthecaseofcoatedcomponentsitshallbedemonstratedthatthecomponenthasafireclassificationthatcomplieswiththerequirementsaccordingtoitsuseandfunction ClassificationshallbeperformedinaccordancewithEN13501 1 构件产品属于火反应等级A1级 没有特殊要求 镀锌钢部件也是A1级涂装部件应证明其具有符合功能要求 按照EN13501 1操作的火反应等级 BureauVeritasPresentation EN1090 1certificatingprocedure 7Dangeroussubstances危险物质Requirement要求 4 7 Dangeroussubstancesinthisstandardrefertothematerialpropertieswithregardtoemissionofradioactivityorreleaseofcadmium Onlyconstituentproductsshallbeusedforwhichanyemissionofradioactivityandanyreleaseofcadmiumisnon existentorlimitedtobewithinanacceptedlimitintheterritoryofintendeddestination MaterialsusedincoatingsshallnotreleaseoremitanydangeroussubstancesinexcessofthemaximumpermittedlevelsspecifiedinarelevantEuropeanStandardforthematerial orpermittedinnationalprovisionsofthememberstateofdestination 本标准危险物质是关于放射性和镉辐射的特性 仅不含或在相关欧标标准或成员国家规范限定范围内的构件产品允许使用 BureauVeritasPresentation EN1090 1certificatingprocedure Evaluationmethods评估方法 5 9 Therequirementin4 7isfulfillediftheconstituentproductscomplywiththeEuropeanStandardsreferencedinEN1090 2 Nofurthertestingisrequiredunlessprotectivecoatingsareusedforwhichapossibleemissioncannotbeassessedindirectlybycontroloftherawcoatingmaterial 除非使用的保护涂层不能通过控制油漆原料来间接评估 4 7中的要求足够 不需进一步的试验 BureauVeritasPresentation EN1090 1certificatingprocedure 8 Impactresistance耐冲击特性Requirement要求 4 8 Impactresistanceisamaterialcharacteristicwhichexpressesthesamepropertiesofsteelasfracturetoughness Therearenoadditionalrequirements耐冲击特性是表达钢的断裂韧性一样的材料特性Evaluationmethods评估方法 5 10 Impactresistanceofsteelproductsisassessedbyevaluationofthefracturetoughnessoftheproduct 钢产品的耐冲击特性由产品的断裂韧性来评估 BureauVeritasPresentation EN1090 1certificatingprocedure 9 DurabilityRequirement要求 4 9 Thecomponentspecificationshallspecifyanyrequirementsforcorrosionprotection SeeEN1090 2forcarbonsteel EN1993 1 4forstainlesssteelandEN1999 1 1foraluminium 部件规范应指出防腐要求Evaluationmethods评估方法 5 11 Thereisnodirectmethodfortestingdurability Durabilityisindirectlyevaluatedbycheckingtheexposureofthecomponentandbyevaluatinganyrequirementsforsurfaceprotectiongiveninthecomponentspecification 没有直接的耐久试验方法 可间接的通过检查部件的暴露情形和部件规范给出的表面保护要求间接评估耐久性 BureauVeritasPresentation EN1090 1certificatingprocedure 二 EvaluationProcedure评估程序1 GeneralRequirements通用要求TheconformityofacomponentorkitwiththerequirementsofthisEuropeanStandardandwiththestatedvalues includingclasses shallbedemonstratedby a initialtypetesting andb factoryproductioncontrolbythemanufacturer includinginspectionandtestingofproductssampledfromproductioninaccordancewithaprescribedplanbythemanufacturer部件或设备与本标准的符合性应通过初始型式试验和工厂产品控制 按制造商ITP取样产品的检验试验 来证明Forthepurposesoftesting componentsorkitsmaybegroupedintofamiliesiftheselectedproperty propertiesis arecommontoallcomponentswithinthatfamily Afamilyofweldedsteelcomponentsmaybecharacterizedbytheparentmaterialandtheweldingprocessused Materialsoflowerstrengthandmaterialswhicharemoreweldablemaybeincludedinthesamefamily Non weldedcomponentsinthesameexecutionclassmaybetreatedasafamily 部件或设备的评估可按材料和焊接方法分组 强度高覆盖低 不焊接单独一组 BureauVeritasPresentation EN1090 1certificatingprocedure 2 ITTApplicationsofITCandITTITC与ITT的应用 Initialtypetestingisthecompletesetoftestsorotherprocedures determiningtheperformanceofsamplesofproductsrepresentativeoftheproducttype TheintentionistodemonstrateandassessthatthemanufacturerhasthecapabilitiestoprovidestructuralcomponentsandkitsaccordingtothisEuropeanStandard Theassessmentisrelatedtotwopossibletasksperformedbythemanufacturer a Initialtypecalculation ITC toassessthestructuraldesigncapabilities b Initialtypetesting ITT toassessthemanufacturingcapabilities ITT是一整套决定产品形式代表的取样操作的试验或者说程序 证明制造商有能力提供符合本标准的部件或设备 评估与制造商执行的可能两项任务有关ITC 评估结构设计能力 ITT 评估制造能力 制造方声明过的组合产品或部件性能几乎都要被ITT来进行验证 对于新取证制造方来说 也不存在已经经过EN1090程序认证的产品可以替代本产品 6 2 1 1 3的情形 BureauVeritasPresentation 3 BUREAUVERITASSH EN1090 1certificatingprocedure 制造方声明过的组合产品或部件性能几乎都要被ITT来进行验证 例外的情况如下 a reactiontofireofacomponentwhichmaybeassessedindirectlybycontrollingthecomponent sconstituentproducts b releaseofdangeroussubstanceswhichmaybeassessedindirectlybycontrollingthecontentofthecomponent sconstituentproducts c durabilityofallcharacteristics whichisensuredbycorrectspecificationtoavoidcorrosionortolimititseffectbyaprescriptiverequirementforcorrosionprotectionofthecomponents 火反应性能可通过间接控制部件的构件产品来评估危险物质的释放可通过间接控制部件构件产品的成分来评估耐久性通过正确的避免腐蚀的规范来保证或者通过规定部件防腐规定要求来限制其影响 BureauVeritasPresentation 3 BUREAUVERITASSH EN1090 1certificatingprocedure UseofstructuralcalculationsforconformityassessmentITC的使用Ifstructuralcalculationsareusedtodeterminecharacteristicordesignvaluestobedeclared theconformityevaluationofthesecharacteristics ITC shallbebasedonthemanufacturer spersonnelresources employeddirectlyorbyasub contractor equipmentandproceduresusedtoperformstructuralcalculationsfortherangeofcomponentstobemanufactured 如果结构计算用来确定公布的设计值或特性 ITC的评估应基于制造商操作制造部件范围内设计的人力 直接雇佣或分包 设备和程序Incaseswherethemanufacturerproducescomponentsinaccordancewithcalculationsandcomponentspecificationsprovidedbythepurchaser theconformityevaluationshallcheckthatthecomponentsorkitscomplywiththecomponentspecification制造商制造部件按采购商提供的计算和部件规范时 评估应检查部件和设备与部件规范一致Documentation 文件记录来实现 BureauVeritasPresentation 3 BUREAUVERITASSH EN1090 1certificatingprocedure PerformingforITTITT的执行ThenumberofsamplestobeevaluatedrepresentingacomponentorfamilyofcomponentsshallbeinaccordancewithTable1 部件组或部件评估取样数量按表1执行AllperformancecharacteristicsgiveninTable1shallbedeclaredbythemanufacturerofthecomponent NPDmaybedeclaredifthiscomplieswiththemethodfordeclaration oriftherearenorequirementsfortheperformancecharacteristicwherethecomponentshallbeused 表1中所有性能特性应由部件制造商公布 使用部件没有要求的性能特性可以公布NPDDeclaredDocumentation 声明文件RecordingofResults 结果记录SupportingProcedure 支持性程序Project Product Customerspecification 项目 产品 客户规范 描述 BureauVeritasPresentation BUREAUVERITAS EN1090 1certificatingprocedure BureauVeritasPresentation BUREAUVERITAS EN1090 1certificatingprocedure 8 检验 试验及返修a焊前 焊中检验按ISO3834要求 BureauVeritasPresentation BUREAUVERITAS EN1090 1certificatingprocedure 3 Evaluationforfactoryproductioncontrol工厂控制评估RequirementsofFPCFPC要求1 System体系Themanufacturershallestablish documentandmaintainafactoryproductioncontrol FPC systemtoensurethatproductsplacedonthemarketconformtothedeclaredperformancecharacteristics 制造商应建立 证明 维护一个FPC系统确保投放市场的产品公布的性能特性AFPCsystemconformingtotherequirementsofENISO9001andmadespecifictotherequirementsofthisEuropeanstandardshallbeconsideredtosatisfytheaboverequirements FPC应符合ISO9001要求并规定本标准特殊要求的规定 BureauVeritasPresentation BUREAUVERITAS EN1090 1certificatingprocedure 2 Personnel人员Theresponsibility authorityandtherelationshipbetweenpersonnelthatmanage performorverifyworkaffectingproductconformity shallbedefined Thisappliesinparticulartopersonnelthatneedtoinitiateactionspreventingproductnon conformityfromoccurring actionsincaseofnon conformitiesandtoidentifyandregisteranyconformityproblems 管理 执行 核实影响产品质量的人员的责任 授权和关系应定义TheFPCsystemshalldescribemeasurestoensurethatpersonnelinvolvedinactivitiesinfluencingtheconformityofthecomponentshaveadequatequalificationsandtrainingfortherangeofcomponentsandexecutionclassestobeexercisedbythemanufacturer FPC体系应描述措施确保涉及影响产品质量的人员具备部件和执行等级要求的足够资质的人员Qualification Cer Competence 资格取得 资格证书 能力确认 Training Record Competence 培训取得 培训 监督记录 能力确认 BureauVeritasPresentation BUREAUVERITAS EN1090 1certificatingprocedure 3 Equipment设备Weighing measuringandtestingequipmentinfluencingtheconformityofthecomponentsshallbecalibratedandregularlyinspectedaccordingtodocumentedprocedures frequenciesandcriteria 焊接 检测 试验设备应按书面程序 标准定期校验 检查Equipmentusedinthemanufacturingprocessshallberegularlyinspectedandmaintained制造设备应定期校验 维修Procedure Record 程序 记录4 Structuraldesignprocess结构设计Inthecaseofstructuraldesigncarriedoutbythemanufacturer theFPCsystemshallensurecompliancewiththedesignbrief identifytheproceduresforcheckingthecalculationsandthoseindividualsresponsibleforthedesign 结构设计由制造者完成时 FPC应确保符合设计纲要 Procedure Record 程序 记录 BureauVeritasPresentation BUREAUVERITAS EN1090 1certificatingprocedure 5 Constituentproductsusedinmanufacture用于制造的构件产品Themanufacturershallimplementawritteninspectionprocedureforcheckingandrecordingthatconstituentproductsconformtothespecification andfortracingthattheyarecorrectlyusedincomponentmanufacture TherequirementsfortraceabilityofconstituentproductsgiveninEN1090 2制造商应编制书面检验程序 检查 记录构件产品的符合性 保证追溯符合EN1090 2规定6 ComponentspecificationThemanufactureofcomponentsshallbecontrolledusingacomponentspecificationgivingallthenecessaryinformationofthecomponentinsufficientdetailtoenableittobemanufacturedandforitsconformitytobeevaluated Theexecutionclasstobeappliedshallbegiveninthecomponentspecification seeEN1090 2制造商应使用部件规范 给出所有的有关部件符合性的信息 执行等级应在部件规范中明确 BureauVeritasPresentation EN1090 1certificatingprocedure Themanufacturershallimplementawritteninspectionandtestplanforcheckingandrecordingthatmanufacturedcomponentsconformtotheircomponentspecification 制造商应执行书面的ITP 检查记录制造的部件符合部件规范Thecomponentspecificationshallbepreparedfromdesigninformation TotheextentthatthemanufacturerundertakesthepreparationofthecomponentspecificationfromdesigninformationClause6 3 4applies 部件规范应按设计信息编制Howtocleardefinecomponentspecification Howtocleargetconstituentproductsspecification Manufacturerandpurchaser ordesignersactingontheirbehalf BureauVeritasPresentation EN1090 1certificatingprocedure Productevaluation产品执行Themanufacturershallestablishprocedurestoensurethatthedeclaredvaluesandclassesofallofthecharacteristicsaremaintained ThemeansofproductioncontrolofcharacteristicsandthesamplingmethodsforacomponentorfamilytobeevaluatedshallbeinaccordancewithTable2 制造是应建立程序确保维护公布的性能指标及等级 控制取样的方法应按表2IfthecomponentspecificationincludesaprescribedinspectionandtestplanforcomponentpropertiesthenthoserequirementsshallbefollowedinadditiontotherequirementsgiveninTable2 如部件规范包括部件性能的附加检验试验 那些要求应作为表2补充Sampling作为最终目的 关于ComponentFamily的概念 BureauVeritasPresentation EN1090 1certificatingprocedure 预紧螺栓的紧固预紧力除非指定 应为EN1993 1 8指出防滑预紧力 见表19 BureauVeritasPresentation EN1090 1certificatingprocedure 预紧螺栓紧固方法根据交货标定级别K 选择紧固方法见表20紧固前应留2mm调整空间扳手精度应每周检查 BureauVeritasPresentation EN1090 1certificatingprocedure Assessmentoffactoryproductioncontrol AnnexB FPC评估程序介绍 附录B Thetasksaredependantonwhetherthemanufacturerperformsa manufacturingonlyorb designandmanufacturing Thetasksforbothoptionsarerelatedtotwoassessmentactivities Initialinspectionofboththefactoryandthefactoryproductioncontrolsystem ContinuoussurveillanceandassessmentoftheFPCsystem 评估的任务依靠制造商操作仅为制造还是设计和制造 任务包括两方面初期工厂和FPC的检验连续监督和FPC系统的评审 BureauVeritasPresentation EN1090 1certificatingprocedure 1 Initialinspection初期检验Tasksrelatedtostructuraldesignwork结构设计工作Evaluationofdesignresources premises personnelandequipment asbeingfittedtoperformstructuraldesignofsteeland oraluminiumcomponentscoveredbythisEuropeanStandard设计资源 场所 人员和设备 的评审满足本标准覆盖产品的设计 BureauVeritasPresentation EN1090 1certificatingprocedure 2 Tasksrelatedtoexecutionwork执行工作的任务Inspectionandevaluationofexecutionresources premises personnelandequipment asbeingadequatetomanufacturesteeland oraluminiumcomponentsaccor