质量检验计划.doc

FL1500塔 架 生 产 过 程 质 量 检 验 工 艺编制： 日期： 审核： 日期：南京江标集团有限责任公司技术部塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)WHR签字(Signature)检测数量(Inspection quantity)121塔架钢板检验(Check the Plate) 1.1塔架钢板进厂外观尺寸检查(Visual & Dimension checking for incoming plate)目测、测量(Visual & Measurement)EN10029和GB1591-94质检员A1100%1.2塔架钢板证书审核(Review the mill certificate for the plate)审核证书(Reviewing)EN10204 3.1.B质检员A1.2100%1.3钢板试样制取(Take specimens from plates)机械加工(Cutting by the machine)GB222 GB/T2795质检员A1.21块/炉 1piece/Heat No1.4钢板试样试验( Test of the specimens according to the chinese standards)资格试验室(The qualification Lab)GB/1591-941.21块/炉 1piece/Heat No1.5钢板内部超声波检测(UT test for the inner plate)UT检测 UT testJB47302000质检员B1.2100%1.6下料后焊缝边缘区域UT检测 UT test for the welding seam edgesUT检测 UT testJB473094质检员B1.210%塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)WHR签字(Signature)检测数量(Inspection quantity)121.7下料后最终外观及尺寸检测 Checking the final dimension and surface测量 MeasurementFL1500钢制塔筒技术规范书下料工12100%2门框检验 Inspection for the door frame2.1门框钢板证书审核(Reviewing the mill certificate)审核证书(Reviewing)EN10204 3.1.B1.22.2门框试样制取(Take the specimens from the door frames)标准(Door frames standards)GB222 GB/T27951.21块/炉 1 pieces/Heat No2.3门框试样试验(The test of the specimens)试验 TestGB/1591-941.21块/炉 1pieces/Heat No2.4门框超声波检测(UT test for the door Frame)UT检测 UT testJB4730941.2100%2.5门框外观尺寸检测Visual & Dimension checking测量 MeasurementFL1500图纸12100%3法兰检验 Inspection for the Flange塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)WHR签字(Signature)检测数量(Inspection quantity)123.1法兰证书及相关文件审核 Reviewing the mill certificate and related documents审核证书 Reviewing the documentsEN10204 3.1.B12100%3.2法兰安装前UT抽检 UT test for the flange before the assembling抽检 RandomlyJB4730941.2100%3.3外观及尺寸检验检测 visual & dimension checking测量 MeasurementFL1500图纸1.2100%4筒节卷制完后尺寸检测 Dimension checking after rolling测量 Measurement卷管工艺公差标准Technical process tolerance12100%5塔段组对后尺寸检测 Dimension checking after assembling测量 Measurement塔筒组对工艺标准Technical process tolerance12100%6焊接检验 Welding Inspection6.1焊丝、焊剂、焊条材质证书审核 Reviewing the welding material certificate审核证书 Reviewing the certificate材质证书 Mill Certifictae1.2100%塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)WHR签字(Signature)检测数量(Inspection quantity)126.2焊丝、焊剂、焊条进厂检验 Checking the incoming welding material12随机抽检 Randomly6.3焊工资格认可 Welder Qualification资格证审查 Reviewing the Qualification相关规范 Related specification12100%6.4WPS及PQR制定 Edit the WPS & PQRJB4709 、 JB47081100%6.5WPS及PQR审核 Reviewing the WPS & PQRJB4709 、 JB470812100%6.6无损检测人员资格审核 NDT operator Qualification审核资格证Reviewing the Qualification相关规范 Related specification12100%塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)WHR签字(Signature)检测数量(Inspection quantity)127焊接时检验 Inspection in the welding7.1焊接时相关参数检验 Check the related data during weldingWPS & PQR12100%7.2焊后外观目视检验 Visual inspection after welding目视 Visual12100%7.3焊后纵环缝超声波检验 UT test for the Longitude and Circular welding seamUT检测 UT testJB4730941.2100%7.41个塔架焊接试样取样 Take welding specimens for two towerGB222 GB/T27951.27.5焊接试样试验 The welding specimens test资格试验室 Test LabJB4709 、 JB47081.27.6附件焊后渗透检验 Basket PT test after weldingPT检测 PT testJB4730941.220%塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)WHR签字(Signature)检测数量(Inspection quantity)127.7 7.8筒体内外目视检验 Visual inspection for the inner and outside of the shells目视 VisualFL1500图纸1.2100%7.9筒体内外尺寸检验 Dimension checking for the shells测量 MeasurementFL1500图纸1.2100%7.10附件尺寸检验 Dimension checking for the basket position测量 MeasurementFL1500图纸1.2100%8喷漆检查 Painting inspection8.1油漆材质证书审核 Reviewing the painting Certificates审核证书 Reviewing the mill certificates相关规范 Related specification1.2100%8.2防腐工艺规程制定Edit the painting process documents18.3防腐工艺规程审核 Reviewing the painting process documents1.2塔 架 生 产 过 程 质 量 检 验 工 艺 (The Inspection Specification for the Tower Section)工程名称 Project Name:FL1500 风力发电塔架制造（上,中,下）FL1500 Wind Turbine tower section (Top, Middle, Bottom)No:2633-0133编号No.项目(Item)方法(Ways)标准或规范(Standards&Specification)责任人(Responsible People)WHR签字(Signature)检测数量(Inspection quantity)128.4防腐环境条件检查 Checking the painting condition12100%8.5涂层厚度和外观检测 Painting lays and surfaces checking目视 VisualFL1500塔架涂漆防腐技术规范书1.2100%8.6最终外观检测 Final inspection for the tower目视 VisualFL1500塔架涂漆防腐技术规范书1.2100%9成品储运检测 Delivery and store checkingFL1500钢制塔筒技术规范书12100%10最终文件收集审核 Final documents reviewingFL1500钢制塔筒技术规范书12100%说明：1制造厂（Manufacturer）; 2监理（supervisor）Note: Rreport point: The responsible people will review the related report (Including the documents, mill certificate, inspection records) the fabrication unit will bear up the quality H Hold point: The manufacturer cant do next fabricate step until they get the approval from the监理（supervisor） agentW Witness point: 监理（supervisor） agent will witness this fabrication point1.0 INSPECTION Data sheet 1.0 检验报告项目单Additionally the report form (as attachment-1) shall be used as check list to cover all required quality control check items.All the applicable check items shall be marked to show the confirmation. The copy of the report shall be attached to the interim / final inspection report all the time. 附加报告项目单（附件-1）将被应用并且应覆盖所有的质量控制要求和检验项目。2.0 NON-CONFORMANCE REPORT (NCR)2.0 不符合项报告（NCR）When inspector found any non conformity during shop inspection, he/she shall be requested to prepare NCR.(as attachment-2)Inspector shall verify the contents and sign the NCR in the space provided当检验员在工厂检验过程中发现任何不符合项 他/她将被要求准备NCR（附件-2），检验员将证明NCR内容并在空白处签名。 3.0 PUNCH ITEM LIST3.0 遗留项目清单When all the NDT work have been completed and prior to conducting thePainting & Sand Blasting work, inspector shall describe, one by one, in the form “PUNCH ITEM LIST”. (as attachment-3)Each punch item shall be solved / repaired and confirmed by inspector and the vendor prior to the painting and sand blasting, as a rule.The “Punch Item List” shall be submitted separately.当所有的NDT工作完成并且在油漆、喷砂前，检验员应逐描述遗留项目，遗留项目清单（附件-3）遗留项目清单应独立递交。4.0 INSPECTION RELEASE CERTIFICATE (IRC)4.0 检验放行证书（IRC)When all inspections are completed no outstanding items remainsincluding the compilation of Manufacturing Data Book (MDB),Vendor inspector shall sign the IRC (as attachment-4) in the space provided.A copy of the IRC shall be sent immediately to Bureau Veritas Surveyor. so that Bureau Veritas Surveyor will give the shipping release to the vendor.Where a partial shipment is made, the inspection release certificate is issued for each shipment and inspector shall confirm the percentage (%) indicated in the certificate.当所有检验被完成没有遗留项目，包括所有应用的制造厂数据报告（MDB），制造厂检验员签署IRC（附件-4）IRC（复印件）应立即递交给监理（supervisor）检验师，以至于监理（supervisor）检验师可以给工长放行单。如果部件放行出厂，检验放行证书应分部件确认并且检验员应确认完工百分数（%）5.0 Manufacturing Data Book (MDB)5.0 制造厂数据报告MDB are key documents to obtain the Company approval for each equipment.MDB是公司对每台设备的关键文件Therefore, the vendor is requested official MDB submit to supervisor after of the Inspection work.因此，制造厂应在检验工作后向监理（supervisor）递交正式MDB。As such case, inspector s