维修手册的种类Manual overview.ppt

Manualoverview Customizedmanuals MaintenanceManual AMMorMM IPC WiringDiagramManual WDM SystemSchematicsManual SSM PowerPlantBuildupManual PPBU B I T E manual Non customizedmanuals OverhaulManual OHM StructuralRepairManual SRM FAAapprovedIllustratedToolandEquipmentManual ITEL Non destructiveTestManual NDTM CorrosionPreventionManual CPM Ch20WiringPracticesManual WPM AirTransportAssociationofAmerica ATA AirTransportAssociationSpecificationforManufacturers TechnicalDataForshortisATAspec100orATA100 AECMASimplifiedEnglishGuideforthePreparationofAircraftMaintenanceDocumentationATACSDD CommonSupportDataDictionaryATAiSpec2200 InformationStandardsforAviationMaintenanceATAMSG 3 ATAOperator ManufacturerScheduledMaintenanceDevelopmentATASpec103 StandardsforJetFuelQualityControlatAirportsATASpec104 GuidelinesforAircraftMaintenanceTrainingATASpec105 GuidelinesforTrainingandQualifyingPersonnelinNon DestructiveTestingMethodsATASpec106 SourcesandApprovedPartsQualificationGuidelinesATASpec107 VisualInspectionPersonnelTrainingandQualificationGuideforPart121AirCarriers ATASpec109 No Fault FoundProcessATASpec111 AirworthinessConcernCoordinationProcessATASpec113 MaintenanceHumanFactorsProgramGuidelinesATASpec114 FallProtectionGuidelinesforAirlinePersonnelDuringtheServicingandMaintenanceofAircraftATASpec117 WiringMaintenancePractices GuidelinesATASpec2000 E BusinessSpecificationforMaterielsManagementATASpec300 SpecificationforPackagingofAirlineSuppliesFOD GuidelinesfortheMinimizationofForeignObjectDamageatAirCarrierAirportsTheAirlineHandbookWASG WorldAirlinesandSuppliersGuide ATAMembership TheAirTransportAssociationBylawsprovidethatapplicantsformembershipshouldbecommoncarriersinairtransportationofpassengersand orcargo operateaminimumof20millionrevenueton miles RTMs annually andhavedonesoforoneyearprecedingthedateofapplication andhaveavalidoperatingcertificatethattheFederalAviationAdministrationhasissuedpursuanttoSection44705ofTitle49oftheU S Code ATASpec100 Manufacturers TechnicalData LastRevision Revision37 1999Spec100istheindustry srecommendedformatandcontentstandardfortechnicalmanualswrittenbyaviationmanufacturersandsuppliers andisusedbyairlinesandothersegmentsoftheindustryinthemaintenanceoftherespectiveproducts Thisdocumentprovidestheindustry widenumberingsystemforaircraftsystems oftenreferredtoassystemorchapternumbers TheformattingandcontentstandardsdefinethedatapreparedasconventionalprinteddocumentationforelectronicdocumentationseeSpec2100 Note In2000 Spec100andSpec2100wereincorporatedintoATAiSpec2200 ATAspec100 SpecificationcommontoallmanualsAirplanemaintenancemanualWiringmanualStructuralrepairmanualIllustratedpartscatalogComponentmaintenancemanualIllustratedToolandEquipmentManualNon destructiveTestManualPowerPlantBuildupManualFaultreporting Faultisolationmanual ATA100function Thisairlinespecificationestablishesastandardpresentationandpolicytomakethemanufacturer sdatacompatiblewiththeneedsofthemechanicandotherairlinepersonnel Manualsarewrittentothefollowingorlaterrevisionsofthisspecification Modelnumber revision Modelnumberrevision707rev3727rev5737rev10737 3 4 500rev20747rev13747 400rev20757rev20767rev20 MaintenanceManual Thiscustomizedmanualprovidesessentialtechnicaldataneededforlinemaintenanceofairplanestructure systemandequipment Descriptionandoperation FaultisolationMaintenancepracticesServicingRemoval InstallationAdjustment TestInspection CheckCleaning PaintingApprovedrepair Airlineuse EngineeringPlanningModification TrainingSystemdescriptionCoursedevelopmentTeachingaid MaintenanceTroubleshootingServicingTestingRepairing BITEmanual BITEmanualfunctionThiscustomizedmanualprovidesoperationalandfaultisolationproceduresforLRUs LineReplaceableUnit withBuilt intestequipment BITE toenhancelinemaintenanceduringairplaneturn around Descriptionandoperation ComponentlocationFaultisolation Airlineuse EngineerPlanningReference TrainingBITEdescriptionCoursedevelopmentTeachingaid MaintenanceBITEtestFaultisolationVerifyprocedureResetprocedure SystemSchematics SystemSchematicsmanualfunctionThiscustomizedmanualconsolidatesschematicsofallaircraftsystemsforsystemunderstandingandfaultisolation Schematicsshowsystemlayout systemfunction circuitoperation componentidentificationandcomponentlocation IncludedLocationchart SystemSchematicsmanual Airlineuse EngineerPlanningModification TrainingSystemdescriptionCoursedevelopmentTeachingaid MaintenanceTroubleshootingSystemfamiliarization WiringDiagramManual WiringDiagramManualfunctionThiscustomizedmanualdocumentsthewiringandequipmentinstalledintheairplanefortroubleshootingandmaintenance Included Equipmentlist Diagrams Charts Hookuplist Airlineuse EngineerPlanningModification TrainingSystemdescriptionTeachingaid MaintenanceTroubleshootingReplacingequipmentRepairingwiring Chapter20WiringPracticesManual Chapter20WiringPracticesManualfunctionThisnon customizedmanualdocumentsthemethods toolsandmaterialsnecessarytorepairwiringandelectricalhardwareonBoeingairplanesDescriptionAssemblyinstructionsPartslist Airlineuse TrainingTeachingaid MaintenanceRepairingwiringMaterielPurchasetoolsPurchasematerials MaintenanceRepairingwiring Overhaulmanualfunction ToprovideyouwithBoeingapprovedtechnicaldatatomaintainshoprepairablelinereplaceableunitsbuiltbyorproprietarytotheBoeingcompany Manualcoverage ItemscoveredComponentsnormallyremovedfromtheairplaneforshoprepairorreconditioningwhichrequirespecialinstructionsorprecautionswhicharenotobvioustotheskilledshopmechanic Forexample testing troubleshooting adjustment machiningtolerances etc ItemsnotcoveredSimplecomponentsthatcanbemaintainedusingstandardshoppracticesorinformationcontainedinthemaintenancemanual wiringdiagrammanual andillustratedpartscatalog Generalorganization TitlepageFilinginstructionListofeffectivepagesIntroductionManualapplicabilityindexTableofcontentsAlphabeticalindexNumericalindex numeric Numericalindex manuals Howtolocatethemanualforaparticularassembly Determineassemblypartnumberfromequipmentnameplate referencetotheairplaneillustratedpartscatalog etc Refertomanualmasternumericalindex numeric Assemblypartnumberslistedinascendingnumericalsequence Ifallvariationsarecoveredinonemanual onlybasicpartnumberislistedIfvariationsarecoveredinseveralmanuals dashnumbersineachmanualarelistedIfpartnumbernotfoundinnumericalindex determinenexthigherassemblypartnumberfromairplaneillustratedpartscatalogormanufacturer sdrawing Lookupnexthigherassemblypartnumberinmanualmasternumericalindex numerictodeterminemanualnumber Overhaulmanual SectionATANO HighlightsTitlepageListofeffectivepagesTableofcontentsDescription operation1Disassembly100Cleaning200Inspection check300Repair400Assembly500Fits Clearances600Test700Troubleshooting800Storage900Specialtools1000Illustratedpartslist1100containedinindividualpartslists Overhaulmanualchapter20 IndividualmanualscoveringBoeingapprovedstandardprocessesandmaterials Alphabeticalindexofallchapter20manualslocatedintheintroductionsection Individualcomponentmanualsreferencetospecificchapter20manualwhereappropriate SRMfunction ProvideourcustomerswithBoeingandFAAapprovedfieldrepairdataforprimaryandsecondaryaircraftstructure SRMgeneralorganization FilinginstructionsHighlightsListofeffectivepagesRevisionrecordTemporaryrevisionrecordIntroductionStructuresgeneralCH51DoorsCH52FuselageCH53Nacelles pylonsCH54StabilizersCH55WindowsCH56WingsCH57 SRMintroduction Definescoverageincludedinthemanual Explainssubjectnumberingsystem Explainsprocedureformanualusage Explainshowtousemanualforsparepartsidentification Definesairplaneeffectivitydesignations Explainsproceduresonhowtosubmitpublicationchangerequestforms Listsservicebulletinincorporations Explainsmanualrevisionservice Explainsstandardtoolusage ITEM illustratedtoolandequipmentlistFunction ProvidesadescriptivelistingwithpictorialapplicationofBoeingdesignedtoolsandequipmentusedduringlineandshopmaintenance ITEMgeneralorganization Filinginstructions highlightsListofeffectivepagesTableofcontentsLicenseagreementIntroductionIndividualtooldescriptionNumericalindex ITEMgeneralorganization ITEMTableofcontentsToollocationinITELcorrespondstoATAsystem chapter subsystem sectionnumbersinwhichitisused ITEMLicenseagreementProvidesalistingofBoeingapprovedsuppliersofGSE ITEMIntroduction ExplainsclassificationoftoolsDefinestoolnumberprefixcodesExplainsmethodoflocatingtools ITEMgeneralorganization ITEMIndividualtooldescriptionTypicalpageincludedname usage descriptionITEMNumericalindexProvidesanalpha numericalindexofalltoolscoveredinthemanual NDT nondestructivetestmanualfunction Providesspecificinstructionsanddatafornondestructivetestingprimaryandsecondaryairplanestructure NDTgeneralorganization FilinginstructionsHighlightsListofeffectivepagesTableofcontentsIntroductionGeneralinformation part1Specifictestprocedures parts2thru6 NDTintroduction ExplainsBoeingnondestructivetestpolicyExplainsarrangementandlayoutofmanualExplainssubjectnumberingsystem NDTpart1general OrientationandpreparationfortestingAirplanereferencedata station waterlinediagrams GeneraltestmethodsX rayUltrasonicEddycurrent NDTpart2X raytestSpecifictestsofstructuralareasthatfatiguetestprogramsandserviceexperienceindicatesshouldbeinspectedperiodicallybyX ray NDTpart3gammaraytestGammarayinspectionsarenotspecifiedforanyareasonBoeingairplanes NDTpart4ultrasonictestFlawdetectiontestsoflandinggearsystemsandareasaroundfasteningholesDelaminationdetectiontestsofmetaltometalbondingandhoneycombpaneling NDTpart5resonancefrequencytestResonancefrequencyinspectionsarenotspecifiedforanyareasonBoeingairplanes NDTpart6eddycurrenttestInspectfastenerholesinaluminumandsteelpartsEvaluatefiredamageInspectfuselagespotweldcracksMeasureradomethicknessInspectfuselagestringerandframecracksNDTpart9thermographytest P7magneticparticleP8penetrant CPM corrosionpreventionmanual PurposesofcorrosionpreventionmanualToadvisetheoperatorofthegeneralcausesandeffectsofcorrosion Toprovidedatatoenabletheoperatortoinitiateacorrosionpreventionprogrambasedonhisownandotheroperatorsserviceexperience Toprovideremedialactionwherecorrosionhasbeenencountered CPMpart1 generalinformation Identification typesandcausesInspectionanddetectionEnvironmenteffectsCorrosionremovaltechniquesStandardtreatmentmethodsStandardpreventivemaintenancemethods CPMpart2 preventativemaintenance Identifiespossibleproblemareasontheairplanebasedonserviceexperienceandrecommendspreventativemaintenancepracticesthatwillminimizetheriskofcorrosion TabulationofproblemareasforeachATA100chapterforeachbasicairplanemodel Descriptionofproblemareaandrecommendedpreventativemaintenance CPMpart3 corrosioncontrol Describestheactiontobetakenwherecorrosionhasbeenfoundintheproblemareasdefinedinpart2 Providescorrosionremovalproceduresandindicateswheredamagelimitationsmaybefound Wiringdiagrammanual identifyeachwireinabundlefromwheretowhereFunctionoftheWDMDocumentthewiringandassociatedequipmentFaultisolationandrepairofwiringandassociatedequipment Organizationalfunctions Projectengineeringpreparesthedata Maintenancepublicationspublishesthedataandservesascustomerinterface Customerairlinesusethemanuals Manualcontents TitlepageRevisionrecordModificationincorporationindexRegistrationcrossreferenceListofeffectivepagesAlphabeticalindexIntroductionEquipmentlistWiringdiagramsCH21thruCH80CH91locationchartsCH91lists wirelist hook uplist etc Introduction ContentsGeneralinformationGlossaryEquipmentlistWiringdiagramsCH91chartsandlistsCodesSymbolsTerminalidentificationManualusageHook uplist listconnectors listeachpin listeachwireinconnectororunited Chapter20standardwiringmanualFunction Providesinstructionsandpartandtoolinformationfortherepair assemblyandinstallationandterminationofwiringforallBoeingcommercialairplanes Manualcontents TitlepageRevisionrecordListofeffectivepagesIntroductionCrossreferenceindexStandardpracticessectionsSafetypracticesMaterialsWirerepair bundlingandinstallationBondingandgroundingSplicingandsleevingWireterminationsAssemblyofconnectors Crossreferenceindex BynameBysupplierByusageBypartNO Allmanualsintroduction DefinescoverageincludedinthemanualExplainsprocedureformanualusageExplainsthenumberingsystemListsservicebulletinincorporations Allmanualsnotes cautions warning Note informationtosimplifymaintenanceproceduresCaution equipment