13 拉拔器.doc

Timken Distribution Training铁姆肯液压拉拔器Timken Hydraulic PullerTimken Distribution Training -Basic KnowledgeDate 2009 JuneTDTB0171版权声明 本培训材料所有权利皆予保留.仅供受培训者受训使用。未经铁姆肯公司书面许可，谢绝以任何形式或通过任何手段（无论是图像、电子或机械，包括影印、录制、磁带录制或任何信息获取系统）复制本培训材料或将本培训材料和/或任何培训内容（无论是文字、图片或其他形式）传递给受培训者以外的任何机构和/或个人。20092培训内容 Agenda铁姆肯液压拉拔器Timken Hydraulic Puller铁姆肯安装工具Timken Fitting Tool20093铁姆肯维护程序Timken Maintenance Program基于百年基于百年的轴承技术， 铁姆肯熟知正确安装在延长轴承寿命方面的重要性With over 100 years of expertise in bearing technology,Timken understands the importance of propermaintenance procedures in maximizing bearing life.高质量的铁姆肯维护产品能帮助您减少停工时间并降低运营成本。High quality Timken maintenance products help todecrease downtime and lower operating costs.欲了解其他产品，请与当地的销售或客服代表联系For information about our other products, pleasecontact your local sales or service representative.20094轴承失效Bearing Failures15%Poor lubricationFatigue不良润滑疲劳45%Poor maintenance 不良维护200925%15%Contamination污染5Timken Distribution Training铁姆肯液压拉拔器Timken Hydraulic PullerTimken Distribution Training -Basic KnowledgeDate 2009 JuneTDTB0176铁姆肯液压拉拔器Timken Hydraulic Pullers7个不同尺寸系列Family of 7 different sizes: 承载力从4吨到50吨 Capacity from 4 up to 50 tons 夹紧宽度从220 到1200毫米 Width of grip from 220 to1200 mm 臂的有效长度155到635毫米。 Effective lenght of armsfrom 155 to 635 mm.20097产品特点和优势 Features & Benefit易于安装Ease of use: 可以很简单安全地由一个人来操作 The puller can be operatedsimply and safely by one person.结构紧凑Compact design: 该设计包括了液压泵和拉爪，节省了空间。不需要额外的液压泵，液压管和拉爪。（40吨的拉拔器，需要脚踏泵和1.5米的液压管）The self contained hydraulic pump and puller saves space. You donot need a separate pump, hose and puller (40 tonnes puller issupplied with foot pump and 1,5 m high pressure hose).机动性Maneuverability: 360度可旋转液压泵即便在很小的空间内也可以提供灵活安全的操作The 360 rotatable pump handle provides the flexibility to safelyoperate the puller even in tight spaces.20098产品特点和优势 Features & Benefit高强度Strength: 随着拉拔力的增加，拉爪也被夹紧As the pulling force increases, the jaws grip tightens.重量轻Lightweight: 创新的夹钳设计提供了很好的操作性而不需要牺牲强度A revolutionary jaw design provides improved handlingwithout compromising strength.经济Economical: 2/3 的组合式拉拔器包含了集成的液压泵和气缸The 2/3 way combination puller includes an integrated pumpand cylinder in a single unit.20099产品特点和优势 Features & Benefit安全Safety: 一个集成的泄压阀能保证安全的操作An integrated release valve ensures safeoperation.多用性Versatile: 可选的配件包括：拉拔块，支架和轴承拆分器Optional accessories include: loose pullerblocks, legs, and a bearing splitter.200910应用Applications2009多用途Multi-purpose 广泛适用于各种紧配合Ideal for pulling a widevariety of press-fit partsincluding: 轴套Bushings, 轮Wheels, 轴承Bearings, 齿轮Gears, 滑轮Pulleys, 等etc.应用案例Applicationsexamples: 电机修复Motor repairshops, 日常维修 Maintenanceshops, 轧钢Steel mills, 采矿Mines, 造纸Paper mills, 化工厂Chemical plants, 等etc.11设计DesignationsVHPT 04 承载力4吨Capacity 4tonsVHPT 06 承载力6吨Capacity 6tonsVHPT 08 承载力8吨Capacity 8tonsVHPT 12 承载力12吨Capacity12 tons2009VHPT 20 承载力20吨Capacity20 tonsVHPT 30 承载力30吨Capacity30 tonsVHPT 50 承载力50吨Capacity50 tons12拉拔器套装Pullers Sets200913配件Accessories可以提供的配件Accessories areavailable for: 4 吨4 ton puller, 6吨6 ton puller, 8吨8 ton puller, 12吨12 ton puller.便携式手提箱包括Ahandy carrying caseincludes: 拉拔块Puller block, 轴承拆分器Bearing splitter, 支架Legs.200914正确安装 Proper maintenance由于25%的轴承失效是由不良配合引起，所以轴承的装卸需要有合适的工具Bearing instalations require proper tools formounting or dismounting as 25 % of bearingsfailures are caused by poor fitting. 机械工具Mechanical tools; 加热装置Heating devices;铁姆肯设备能让你的工作更快，更简单，更经济Timken equipment makes job quicker, easier andcost effective.200915Timken Distribution Training铁姆肯安装工具Timken Fitting ToolTimken Distribution Training -Basic KnowledgeDate 2009 JuneTDTB01716铁姆肯安装工具Timken Fitting Tool为了能安全，精密和快速的安装轴承，轴套，密封圈，凸轮和滑轮而设计。Designed to permit the safe,precise and quick mounting ofbearings, bushings, sealingrings, cam wheels and pulleys.200917产品特点和优点Feautures & Benefits铁姆肯紧凑的安装工具套件装有塑料冲击环，可以避免金属与金属接触导致轴损伤Timken Impact Fitting ToolSet features impact resistantplastic collets, which help toavoid metal-to-metal contact and the resultingshaft damage that can occur.200918产品特点和优点Feautures & Benefits为部件的快速，精密和安全而设计 Designedfor quick, pricise and safe componentsmounting.内孔尺寸从10到50毫米 Bore diameters from10-50 mm外径从26到110毫米 Outside diameter 26-110 mm200919应用Applications2009多用途Multi-purpose 广泛适用于各种紧配合Ideal for pulling a widevariety of press-fit partsincluding: 轴套Bushings, 轮Wheels, 轴承Bearings, 齿轮Gears, 滑轮Pulleys, 等etc.应用案例Applicationsexamples: 电机修复Motor repairshops, 日常维修 Maintenanceshops, 轧钢Steel mills, 采矿Mines, 造纸Paper mills, 化工厂Chemical plants, 等etc.20设计DesignVIFT 3300 33个冲击环：内径10到50毫米，外径26到110毫米33 impactcollets: Bore 10-50 mm, outside diameter 26-110 mm 3个套筒：内径 18，32，52毫米3 impact sleeves: Bore 18,32, 52 mm 一个橡皮锤：重0.7公斤，可吸收冲击和振动Hammer: Mass0,7 kg, absorbs shock and vibration, rubber grip for goodhandling 箱体尺寸 430x320x100毫米Case Dimensions: 430 x 320 x100 mm 重量3.7公斤Mass: 3.7 kg200921圆柱轴安装Cylindrical Shafts MountingIncorrect mounting:不正确安装 当安装力传导到滚动元件的时候,滚到的损伤会导致轴承的失效Damage to theraceways results in bearing failure can occurwhile mounting force is transmitted throughthe rolling elements.Correct mounting:正确安装 使用特殊设计的VIFT3300能减小滚道的损伤。该工具能保证推进力能正确的利用The correct way using special designed toolVIFT 3300 minimize raceway damage. Thistool ensure drive-up forces are appliedcorrectly.200922替换表Interchange List200923TimkenSKFFAGVIFT 3300TMFT 33EINBAU.SET.ALUQuestions?200924问题 1:轴承失效主要由什么引起?200925答案45%由于润滑不良200926问题 2:铁姆肯拉拔器最大承载力为多大?200927答案50