设备吊装方案(中英文)0603-空调吊装.doc

上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 上海迪士尼乐园项目 园区二二期 Shanghai Disneyland The Second Phase Of The Park Area 2 屋面主要设备吊装方案屋面主要设备吊装方案 The Equipment Hoisting Scheme 编制 Compiler 审核 Reviewed by 审批 Approved by 中国建筑第二工程局有限公司中国建筑第二工程局有限公司 China Second Construction Engineering Bureau Co Ltd 上海迪士尼乐园项目上海迪士尼乐园项目 园区二二期园区二二期 Management for Disneyland The two Phase Of Park Area 2 20152015 年年 4 4 月月 1616 日日 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 目目 录录Directory 1 1 工程概况工程概况 PROJECT PROFILES 2 2 编制依据编制依据 THE BASIS OF PREPARATION 3 3 吊装方法及吊装设备的选择吊装方法及吊装设备的选择 The Method Of Lifting And Selection Of Hoisting Equipment 4 4 屋面设备吊装布置屋面设备吊装布置 The Arrangement For Hoisting Roof Equipment 5 5 施工流程施工流程 The Construction Workflow 6 6 吊装作业流程吊装作业流程 Hoisting Workflow therefore deriving the preparation of the plan guiding the construction The elevations of 707 roofing may well primarily divided as the higher zone and the lower zone wherein the highest roofing elevation is 18 5 m 飞越 707 建筑效果图 architectural rendering for Soaring 707 2 吊装设备明细表 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 the table list of roofing equipments 飞越主要设备吊装参数表 设备名称 设备符号 设备重 量 吨 吊具重 量 吨 吊装重 量 吨 安装高 度 米 安装位置 吊车至设备 中心水平距 离 米 吊车占位 编号 空调箱AH 193124 5屋面171 空调箱AH 293120 3地面171 空调箱AH 32 535 510屋面152 空调箱AH 44 637 60 3地面153 空调箱AH 55 138 110屋面212 空调箱AH 63 836 88屋面174 空调箱AH 714 5317 510屋面262 空调箱AH 84 737 78屋面203 排烟风机SFE 32 3535 3518 5屋面151 排烟风机SFE 42 3535 3518 5屋面191 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 飞越 707 主要设备平面图 the plan view of AC equipments on 707 roofs 2 2 编制依据编制依据 TheThe basisbasis ofof preparationpreparation 1 迪士尼技术规格书 Disney s Technical Specifications 2 起重吊装常用数据手册 Handbook Of Commonly Used Data For Crane Hoisting 3 吊车性能一览表 The Table List For Crane Properties can it not be avoided you must do the load bearing calculations before implementing to ensure the acceptable range of impact thereon 5 吊装工期 Hoisting schedule 工期 2015 年 4 月 18 日 2015 年 07 月 25 日 Period April 18 2015 July 25 2015 6 6 吊装作业流程吊装作业流程 HoistingHoisting OperatingOperating ProceduresProcedures 吊装工艺流程图 The flow diagram of hoisting process 试吊正式吊装 设备就位 摘除吊具 拆除尾排溜尾系统 拆除吊车 撤离现场 试吊正式吊装 设备就位 摘除吊具 拆除尾排溜尾系统 拆除吊车 撤离现场 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 具体步骤 Specific steps 1 起重吊装之前的准备工作 在设备吊装之前 一定要做好充分和自行的检查 和合适工作 确保设备安装到位 如果条件允许的情况下 可以适当的标出标记 检查设备的吊耳看一下是否符合起重吊装的要求 The preparatory work before hoisting Before equipment lifting make adequate self examination for suitable job Ensure that the equipment installed in place and appropriately mark the identities if conditions permit check the lifting eyes or lugs to see if the devices meet the requirements of hoisting 2 起重吊装索的链接 主要包括 吊耳 电动卷扬机的拉力试验和方位上面的 调整 还有拖尾系统的设定等等工作 The linkage of hoisting cords includes lifting eyes orientation adjusting and tension test of the electric windlass as well as the work of trailing system settings etc 3 起重吊装设备的就位 需要根据岗位以及待命的情况 来检查信号系统是否 正常 如果出现情况应该根据指挥员的指令来操作 as crane hoister is seated check the signaling system whether behaving properly according to the stationing as well as the situation request on call if there is abnormal case the operation should be based on the commander s instructions 在起重吊装环节中 一定要安装如上步骤操作 否则在吊装过程中 非常容 易出现各种各样的纰漏 最终将会影响损坏吊装设备和搬运设备 严重的会影响 吊装服务人员的安全 一般在起重吊装过程中需要专业的人员来操作 避免出现 操作失误导致的后果 Be sure to follow the procedure accounted during the hoisting session otherwise it is prone to a variety of blunders or mischief that will eventually affect the safety of lifting equipment T permissible tension P 钢丝绳断破拉力总和 查表 P total tension to break off the wire rope lookup list K 安全系数 K safety coefficient C 换算系数 6X37 1 钢丝绳为 0 82 C conversion coefficient 6X37 1 wire rope is 0 82 卸扣的选择 Choice of Shackles 本工程设备重量最大为 9 吨 吊装选用额定荷载不小于 10 吨的卸扣 其余各 跨主体结构单个构件重量在安装时选用相应的吊装用卸口 在使用前先对各个班 组做专门的交底 首先必须保证安全 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 The colossus weight of the installation project is up to 9 tons the lifting shackles chosen shall not be less than the rated load of 10 tons During the installation of other objects upon the rest main structures the corresponding loading shackles for lifting should be selected to match thereof Prior to operation make a special interpretation for each team the safety must be first ensured 国标卸扣性能参数 The performance parameters for national standard of shackles 8 8 质量保证措施质量保证措施 QualityQuality AssuranceAssurance MeasuresMeasures 1 施工人员配合业主 监理对到场设备按规格 型号 数量 外形尺寸 机组 重量 易损件等进行核对 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 The construction personnel should check the delivered equipments with the owner supervisors presence according to specs type quantity size group weight wearing parts etc 2 所有吊 索具进场前要进行鉴定检查 对倒链等工具要进行维修检查 发现 缺陷及时修理或更换 连接用的卡具要进行外观检查 如有变形或裂纹坚决 不能使用 The identification of all rigging the linkage fixture should also be visually inspected those cracking or warped should be out of use 3 受力索具不能直接与机身和机件接触 To prevent the rigging slings under stress from being directly in contact with the object body and the mechanical parts 4 垂直水平运输时对各锚点 机械设备 钢丝绳等运输工具进行自检 互检 无误后方可操作 Carry out self test 1 检查各安全保护装置和指示仪表应齐全 Check each safety protection device 1 吊装现场道路必须平整坚实 回填土 松软土层要进行处理 如土质 松软 应单独铺设道路 起重机不得停置在斜坡上工作 也不允许起重机两 个边一高一低 The site road coming down to hoisting must be flat and solid backfill or soft soil to be properly processed or even the way should be paved moreover Cranes can not park working on a ramped area nor will the crane sides stay within some height differences 2 严禁超载吊装 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 Do not overload to the lifting 3 禁止斜吊 斜吊会造成超负荷及钢丝绳出槽 甚至造成拉断绳索和翻 车事故 斜吊还会使重物在脱离地面后发生快速摆动 可能碰伤人或其他物 体 Prohibit abnormally oblique hanging the oblique hanging would cause somewhere overloading or the wire rope out of slot or pull off ropes and even cause a rollover accident Deflected lifting of weights might happen sudden swinging off the ground thus might give rise to bruising human or other bodies as well 4 绑扎构件的吊索须经过计算 所有起重工具 应定期进行检查 对损坏者 作出鉴定 绑扎方法应正确牢固 以防吊装中吊索破断或从构件上滑脱 使起重 机失重而倾翻 The slings lashing should be calculated All the rigging tools should be regular checked on the extent of damage to expertise The sling lashing should be properly fastened to avoid breaking or slipping off the lifted cargo so much so that the crane tipping by the weight loss 5 不吊重量不明的重大构件设备 Do not hang the unknown weight of some major components of equipment 6 禁止在六级风的情况下进行吊装作业 hoisting operation is prohibited in the case of wind level 6 7 指挥人员应使用统一指挥信号 信号要鲜明 准确 起重机驾驶人员 应听从指挥 Commanding staff should use the unified command signals which should be clear and accurate The crane driver should obey the commanding 2 防止高空坠落措施 the measures to prevent falling from a height 1 操作人员在进行高空作业时 必须正确使用安全带 安全带一般应高挂 低用 即将安全带绳端的钩环挂于高处 而人在低处操作 He who performs altitude operation must properly bear safety belts The safety belt should be hung at a high position in general the terminal shackle of belt cord hangs at higher and the worker operates below thereabout 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 2 在高空使用撬扛时 人要立稳 如附近有脚手架或已装好构件 应一手 扶住 一手操作 撬扛插进深度要适宜 如果撬动距离较大 则应逐步撬动 不宜急于求成 When using a crowbar at high altitude he has to stand firm if any scaffolding or components have been installed nearby he should hold on to it with one hand and the other one operating The insert depth of pry bar should be appropriate the large distant levering should be divided into gradual leverages but not being anxiously Impatient for success 3 登高用的梯子必须牢固 使用时必须用绳子与已固定的构件绑牢 梯子 与地面的夹角一般为 65 70 度为宜 Ladder for staff ascending must be securely used the ladder must be fixed fastening with rope to structural component when in use The ladder stands at an angle of 65 to 70 degrees appropriate to the ground generally 4 安装有预留孔洞的楼板或屋面板时 应及时用木板盖严 While installing floor or roof members with holes reserved in should be promptly closed or covered with wooden planks 5 操作人员穿戴 PPE 全套安全防护用具方可 上高空作业 The operators must wear fully set of PPE prior to the altitude operations 3 吊车起吊作业注意事项 Precautions for crane lifting operations 1 起升或下降 Lifting or falling 1 严格按载荷表的规定 禁止超载 禁止超过额定力矩 在吊车作业中绝 不能断开全自超重防止装置 ACS系统 禁止从臂杆前方或侧面拖曳载荷 禁止从驾驶室前方吊货 Be strictly in accordance with the provisions of the load table ban overload or beyond rated torque During the crane operation prohibit disconnecting the automatic overweight control ACS system and neither towing load that is at front or side of the boom nor hanging goods in front of the cab 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 2 操纵中不准猛力推拉操纵杆 开始起升前 检查离合器杆必须处于断开 位置上 Violent manipulating is not allowed on the joystick before starting lift check that clutch lever must be in the off position 3 自由降落作业只能在下降吊钩时或所吊载荷小于许用荷的30 时使用 禁止在自由下落中紧急制动 Freefall drop operation avails only for the hook block or load less than 30 of allowable rate prohibit emergency braking on free falling 4 当起吊载荷要悬挂停留校长时间时 应该锁住卷筒鼓轮 但在下降货物 时禁止锁住鼓轮 While lifted load needs to stay longer in suspension man should lock the reel drum but ban locking drum in the fall of the load 5 在起重作业时要注意鸣号警告 pay attention to the warning honk during the lifting operation 6 在起重作业范围内除信号员外其他人不得进入 在起重作业时 要避免 触电事故 臂杆顶部与线路中心的安全距离为 6 6KV为 3M 66KV为 5M 275KV为 10M people may not enter the range below lifting operation except for the signalman Also to avoid electric shock during the lifting operation keep the boom top in a safe distance from circuit lines such as 6 6KV 3M 66KV 5M 275KV 10M 2 回转 Rotation 1 回转作业时 不要紧急停转 以防吊物剧烈摆动发生危险 During rotation operating do not scram by switching in case the risk of hanging object swing wobbling severely 2 回转中司机要注意机上是否有人或后边有无障碍危险 The driver during rotation should pay attention to whether anyone on the machine or any hazardous obstacles behind 3 不回转时将回转制动锁住 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 the rotation lock braking may apply when not in rotation period 3 起重臂伸缩臂杆 Telescopic boom 1 不得带载伸臂杆 Do not extend crane boom with loading 2 伸缩臂杆时 应保持吊臂前滑轮组与吊钩之间有一定距离 While ranging the telescopic boom maintain a certain distance between the jib pulley and the lifting hook 3 主付臂杆全部伸出 臂角不得小于使用说明书规定的最小角度 否则整 机将倾覆 As the main if any of iron hoop strips first tear them down but not indiscriminately with hammer or ax in order to avoid equipment therein subject to vibration 5 由于施工时多专业交叉施工 对安装完的设各要用塑料薄膜或原包装材料 再行遮护 并挂以明显的保护标志 以防施工时受到损伤和灰尘进入设备内部 Due to the cross operations of multi disciplinary construction the installed equipment should be re shielded by plastic film or the original packaging material hanging clear protective signs therewith so to prevent damage during the construction and dust into the interior of the device block 6 施工过程中积极同土建配合 注意保护土建己施工的结构 Actively cooperate with civil works in the construction process pay attention to the protection of civil engineering structures as built 7 设专职工程防护组 随时在现场巡查 对现场设备 成品与半成品进行防 护检查 直至办好交工验收及移交手续 业主接收后方能撤离 Set up a full time group of engineering protection carrying out site inspections at any time in regards of on site equipment finished semi finished products under protection until Completion Acceptance and handover procedures before withdrawing after owners reception 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 8 在设备上捆绑钢丝绳必须采取加垫木 垫板等保护措施 以防止压伤或擦 伤设备 分散钢丝绳对工件的压力 protective measures must be taken on the device block bundled with the wire ropes such as to add skids sole timbers or others to prevent abrasion or crushing the equipment and spreading the pressure on the work piece 9 不锈钢设备不允许直接接触钢丝绳等铁制的物品 The stainless steel equipments are not allowed in direct contact with wire rope or other items made of iron 10 在设备上不得任意焊接临时吊耳等 It is disallowed welding any temporary lifting lugs on equipment 11 在吊装过程中不得使设备受到严重的撞击和碰伤 In the process of hoisting the equipment should not be severely hit and scratched 1111 应急预案应急预案 PlansPlans ForFor ContingencyContingency 为了确保本次吊装运输工作及时 高效 有序进行 最大限度地减轻事故灾害 保 障人身及财产安全 确保设备吊装运输的正常施工 结合现场实际情况 针对施工 过程中可能发生的紧急情况 项目部特制定本应急救援预案 combined with occurrence of the practical situation may happen during the construction the project management has formulated emergency rescue protocol plan for this transportation and hoisting in order to ensure the work in an orderly timely efficient manner to minimize hazard incidents and to secure personnel and property safety ensuring proper lifting and transportation process of construction equipment 1 应急领导组织机构 The leading organization for emergency response 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 2 发生潜在事故的场所类别 Workplaces of potential occurrence of accident a 在施工现场 吊装设备带病运行造成机械伤害 mechanical injury caused by defective operation of lifting equipment at the construction site b 设备吊装运输 Hoisting in progress and transport ongoing c 在吊装孔作业时 可能发生的高处坠落和物体打击 high fall and object hit that might occur from height while aerial operations d 在施工现场 可能发生的触电事故 electric shock accident that might occur at the construction site e 设备安装工程中 所有使用的电气焊 组长 副组长 组员 上海迪士尼乐园项目上海迪士尼乐园项目 园区三一期园区三一期 As in equipment installation engineering wherever using electric or autogenous welding 3 发生潜在事故的原因及预防措施 The causes and preventive measures for occurrence of potential accidents a 人为因素非专业人员操作 违章指挥 违章操作 蛮干 管理不严格 By human factors non professional operation giving directions against regulations recklessness liberal operation irrigorous management b 环境因素 施工现场有隐患 防护措施不齐备 违规违章存放危险品 Of environmental factors hidden hazards at construction site protective measures are not all ready irregularities along with illegal storage of dangerous goods c 电气焊工无证人员操作的 That the operation of electric welder by undocumented workers d 按要求规定对全体施工人员进行环境职业健康及安全生产教育 提高安全 防范意识 Provisions of occupational health environmental safety education for all construction workers to enhance their sense of safety precautions e 强化职工素质 加强管理 明确责任制度 做到人人清楚明白 To strengthen the quality of staffs and management cognize the liability regimes so that everyone can understand themselves f 电气焊施工必须持当日有效的动火证 配备灭火设备及专人守护 施工后 应彻底消除隐患后方可离开 The engineering person for electric