验模报告原稿范文.doc

验模报告原稿范文 Mould checkbefore T1第一次啤办前模具检查Date:日期Issued by:检查人1.Order number:订单号（模号）.2.Supplier:供应商.3.Responsible engineer at Verktygsmekano:瑞典负责工程师.4.Responsible engineer at Verktygsmekanoin China:中国负责工程师.This mouldcheck listmust bechecked and filled inbefore T1.该表所有项目必须在T1之前认真检查并填写。 This listmust bepresent duringT1and checkedby responsible engineer.填写好的表格必须在T1时给到我司中国负责工程师，方便我司工程师检查核对。 All faultsmust befixed beforemould shipmentto Verktygsmekano.所有模具缺陷必须在放模前修好。 Mould Checkbefore T1General Date:Issued by:Mouldbase finish:模胚Is the mould baselooking good,free frompunch marksand othermarks?模胚是否完好，是否有敲击印或其它斑痕?Is allplates chamfered是否所有模板都倒角?Is alleye-bolt okwith good threads?是否所有吊模螺丝螺牙没有问题（螺牙必须饱满，没有烂牙，有效牙深是螺纹公称直径的1.5倍）?Is microswitches placed aording to layout?行程开关是否按模图安装?Is microswitchesworking?行程开关功能是否没有问题（用万用表检查是否接通）Insulation plates:隔热板Should itbe insulationplates on the mould,check MSand Layout？模具是否有隔热板，检查模具说明书或模图？Check thethickness of the insulationplates,+/-0,05mm检查隔热板厚度，要求公差在正负0.05mm以内Yes:No:.Yes:.No:Yes:.No:.Yes:.No:Yes:.No:Yes:.No:.Thickness:mm to.mm厚度最大_mm到_mm Locationring:定位圈Is the diameter on the locationring aording to MSand layout?定位圈直径是否按模具说明书和模图？What is the diameterand height:定位圈直径和高度（超出模板或隔热板的部分）Should itbe locationring oncore side?后模是否有定位圈？If yes,What is thediameterand height:后模定位圈的直径和高度Nozzle Radius:唧嘴圆角What is the radius?实测圆角多大？Is the radius aording to layout?and MS?圆角是否符合模图和模具说明书？If No:如果不是The mouldMUST bedelivered withright nozzleradius.This must be adjustedbefore shippingthe mouldto Verktygsmekano.交付到瑞典的模具唧嘴圆角必须正确，如果不对，放模前必须修正。 Yes:.No:.Diameter:.mm Height:mm Yes:.No:.Diameter:.mm Height:mm Rmm Yes:.No:.Contact responsible engineer at Verktygsmekano.联系瑞典工程师。 检查图示6个测量点厚度并注明在图上Micro Switches:行程开关Is itmicroswitches on the mould?模具上是否有行程开关？What is the brandand howmany is it?行程开关用的是什么牌子？有多少？Where onthe mouldis themicroswitchesplaced?行程开关放在模具上什么位置？Is thereany requestto havemicroswitches onthe lifters?斜顶上是否要求使用行程开关？If yes,are theymounted and working?如果要求使用，行程开关是否安装，功能是否正常？Welding:烧焊Is therewelding in the mould?模具上是否烧焊？If yes,make sure that theadded materialis aording to thesame materialas inthe cavities:如果烧焊，一定要保证烧焊的材料与模具材料相同Where isthe welding:烧焊位置Welding isnot allowedwithout knowledgeto responsible engineer at Verktygsmekano.Welding ona A-surface thatwill be textured isnot allowed.烧焊必须通知瑞典负责工程师，批准之后才能烧焊。 前模晒纹面不充许烧焊。 Yes:.No:.Brand:.Pcs:.Yes:.No:.Yes:.No:.Yes:.No:.Ok:.Nok:.Cavity side:前模Core Side:后模Slides:行位Mould Checkbefore T1Steel Date:Issued by:Material模具钢材Mouldbase:模胚What materialisthe mouldbase:模胚用的是什么钢材？S50C:.Who isthe supplier of the mouldbase?模胚从哪个供应商订购？LKM:.Is suppliercertification onthe mouldbasedelivered withthe mould:模胚材质证明是否同模胚一起到厂？Yes:.No:If no,contact supplierto getcertification.如果没有，联系模胚厂尽快提供材质证明。 Core andCavity:前后内模钢料Is thematerial aording to MS:内模钢料是否按模具说明书？YesNo:If no,what isthe steeland hardness:如果没有按要求订料，那么用的是什么钢料，硬度是多少？Material:.Hardness:.Hrc Contact responsible engineer at Verktygsmekano.必须事前联系瑞典工程师说明原因。 Steel and hardness:内模钢料牌号和硬度Material:.Hardness:.Hrc Whoisthesupplier of the steelfor the core and cavity:内模钢料从哪个供应商订购？LKM:.Gr?ditz:If thesupplier isLKM the steel should be stampedwith anumber.如果钢料从龙记订购，钢料上应该有一个编号钢料编号Steel number:.Is suppliercertification onthecoreandcavitydelivered withthe mould:内模材质证明是否同内模一起提供？Yes:.If no,contact supplierto getcertification.如果没有，请联系供应商拿到材质证明。 Lifters andslide:斜顶及行位钢材Is itaording to MS:斜顶及行位钢材是否按模具说明书？YesNo:Steel:.If no,what isthe steelandhardness:如果不是，用的是什么钢材，硬度是多少？Material:.Hardness:.HrcContact responsibleengineer at Verktygsmekano.如果更换钢材，事先必须得到瑞典工程师批准。 Steel andhardness:钢材及硬度Material:.Hardness:.Hrc Whoisthesupplierof thesteelfor thelifters andslides:钢材从哪个供应商订购？LKM:.Gr?ditz:Is suppliercertification onthe slidesand liftersdelivered withthe mould:材质证明是否同斜顶和行位料一起提供？Yes:.If no,contact supplierto getcertification.如果没有，请联系供应商拿到材质证明。 All certificationshould bedelivered withthe mould.The certificationsshouldbeput inthe folderthat mustfollow withthe mould.所有材质证明必须同模具一起交付我司，材质证明原件要放入放模文件夹跟模具一起走。 1650:.Other:Gr?ditz:Other:.Other:.No:Other:.No:Mould Checkbefore T1Cooling Date:Issued by:COOLING:运水Check coolingfrom leakageandfill inthespecified flowfor eachcircuit.检查每组运水流量及是否漏水并填于以下相应表格。 The mouldmust bechecked with6bar waterpressure.请在6bar水压下检查运水流量。 Circuit1（第1组运水）（升/分钟）l/min Circuit2.l/min Circuit3.l/min Circuit4.l/min Circuit5.l/min Circuit6.l/min Circuit7.l/min Circuit8.l/min Circuit9.l/min Circuit10.l/min If you foundany leakage:如果发现漏水What wasthe causeoftheleakage?漏水的原因是什么？.What wasdone torepair theleakage?怎样解决漏水问题？.What typeof coolingconnectors is it onthe mould？模具上用的是什么型号的水咀？Cooling connectors:.is itaording to MS?Yes:.No:If no,changed to:.Is therecess forthe coolingconnectors aording to MS.水咀沉孔是否按模具说明书？Diameter anddepth Diameter:.mm Baffles:隔水片What typeof bafflesisit onthe mould:什么型号的隔水片？Brass:.Plastic:.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Leakage:Yes.No.Depth:.mm Dothe baffleshave the right length:Yes:NoIf NO,replace.如果不对，请更换。 Type ofo-rings,istheo-ring aording to Verktygsmekanosdemands.密封圈的型号是否按我司要求。 要求使用HASCO原装胶圈，不可用仿制品。 Hasco Viton,size:Hole sizeType ofo-ring Diam6,0Z98/8/2Diam8,0Z98/10/2,4Diam10,0Z98/13,9/2,4Diam12,0Z98/13,9/2,4Recess Depth:1,6mm,D:12,6mm d:10,0mm Depth:1,9mm,D:15,6mm d:12,4mm Depth:1,9mm,D:19,4mm d:13,2mm Depth:1,9mm,D:19,4mm d:13,2mm隔水片长度是否正确？No threadtape is allowed onconnectors andplugs!运水接头和堵头不可以用生胶带密封，要用我司指定的密封胶。 Mould Checkbefore T1Ejection Date:Issued by:Ejection:顶出Is theejection working smooth andwith nosound:顶出是顺畅，没有异响。 If no,what isthe problem?如果顶出不顺，问题是什么？.Contact responsibleengineer atVerktygsmekano foraction plan.联系瑞典工程师，讨论解决方案。 Is theejection connection aording toMS:顶出联接头是按模具说明书If yes,what isthe size:顶联接头尺寸M.x.Yes:No:Yes:No:If no,make sureit will be adjusted.如果不对，请保证将会修正。 Is theejector platetilting duringejection:顶针板在顶出过程中是否倾斜Yes:.No:.If yes:tilting isnot allowed.Found outthe problemand adjust.如果顶针板倾斜，请找到问题关键并解决，顶出板倾斜是不充许的。 Contact responsibleengineer atVerktygsmekano.联系瑞典负责工程师讨论解决方案。 Hydraulic ejection:油缸顶出Is theejection workingsmooth andwith nosound:顶出是否顺畅没有异响If no,what isthe problem?如果顶出不顺，问题是什么？.Contact responsibleengineer atVerktygsmekano foraction plan.联系瑞典负责工程师讨论解决方案。 Is theejector platetilting duringejection:顶针板是否在顶出过程中倾斜？If yes:tilting isnot allowed.Found outthe problemand adjust.如果顶针板倾斜，请找出问题并解决，顶针板倾斜是不充许的。 Contact responsibleengineer atVerktygsmekano.联系瑞典负责工程师讨论解决方案。 Plugs forhydraulic channelsmust beaording topic,there isnot allowedto useplugs forwater channels.油路堵头必须按以下图片，用运水堵头用在油路上是不充许的。 Yes:No:Yes:.No:.Connection ofthe hydraulicrod must be soit ispossible todemount theclamp plateor ejectorplateswithout demountingthe hydrauliylinder.油缸接头必须按以下图片加工，要在不拆油缸的情况下可以卸下码模板或顶针板。 There isnot allowedto useo-rings betweenplates forhydraulic!对于油路，不充许在模板之间使用密封圈。 Mould Checkbefore T1Lifting Date:Issued by:Lifting:吊模Is itlifting deviceonthemould:是否有吊模装置？Yes:.No:Is itpossible tolift themould in gravity centre:是否可以吊模平衡？Yes:.No:The mouldmust tiltaordingtopicture:吊模倾斜角必须满足以下要求-Moulds upto500kg=0,5-3degrees.-Moulds500-2000kg=0,5-2degrees.-Moulds over2000kg=0,1-1,0degrees.How muchdoes themould tilt:吊模倾斜角degrees Checkthis withresponsibleengineer atVerktygsmekano.同瑞典负责工程师检讨。 Is itpossible tolift eachhalf ofthemouldingravity:前后半模是否可以吊模平衡Yes.No:.If no,how muchdoes eachhalf tilt:如果不能，前后半模吊模倾斜是多少？Core side:degrees,Cavity side:degrees Checkthis withresponsibleengineer atVerktygsmekano.同瑞典负责工程师检讨。 Is iteye boltson eachplate ofthe mouldbase:是否每一块模板都有吊模螺丝孔YesNoIs theeye boltsaordingtolayout andaordingtoclient standard:吊模螺丝孔是否按模图和客人标准YesNo.Does themould havegoodthreadsfor eye bolts:吊模螺丝是否有问题？YesNo.Does thethread haveenough depthto seatthe specificeyebolt(1,5x thread):吊模螺丝有效深度是否大于螺纹公称直径的1.5倍。 YesNo.Mould Checkbefore T1Venting Date:Issued by:Venting:排气Is ventingaordingtospecification,see picture:排气是否按以下图片要求？Yes:.No:.Is the part pletelyfilled andwith noburnmarkes:产品是否完全打满没有困气痕If no:Contact responsibleengineer atVerktygsmekano foraction plan.如果有困气，要联系瑞典负责工程师讨论解决方案。 We havenoticed manycases wherethe air-vent channelin tothe cavitydont reachthe cavity.The channelstops about1-2mm fromthe cavity.Make sure that thechannel isin tothe cavity.我们注意到排气槽做到离型腔1-2mm，但前端排气没有做出来，请保证每个排气都做到型腔。 Yes:.No:.Mould Checkbefore T1Slides Date:Issued by:Slides:行位Is allthe slidesworkingsmoothand canmove withoutinterference?行位是否运动顺畅没有干涉？What typeof slidestop ismounted?行位使用什么定位装置？DME:.Microswitches:行程开关Is therea requestto havemicroswitches forthe slides?行位是否有要求安装行位开关？If yes,are theyproperly mountedandworking.如果要求装行程开关，是否正确安装并正常工作？Hydraulic slides:油缸行位Is thereany hydraulicslides onthemould?是否有油缸行位？If yes:如果有Are thehydraulic connectionsaordingtoMS?油路连接是否按模具说明书？No threadtape isallowed onconnectors andplugs forhydraulic!油路接头和堵头不充许使用生胶带密封，必须使用我司指定的密封胶。 Yes:.No:.Spring:.Other:.Yes:.No:.Yes:.No:.Yes:.No:.Yes:.No:.Mould Checkbefore T1Surfaces/Markings Date:Issued by:Mould surfaces:型腔表面1.400-grain forsurfaces tobe texturedwith finepattern.晒糼纹的表面要抛光到400#沙纸。 2.320-grain forsurfaces tobetexturedwith roughpattern.晒粗纹的表面要抛光到320#沙纸。 3.240-grain forremaining surfaces.其它的表面抛光到240#沙纸。 4.400-grain forribs.骨位抛光到400#沙纸。 5.800-grain withdiamond polishfor HighGloss.镜面抛光的表面先抛到800#沙纸再打钻石膏。 Texture:晒纹What isthe texturerequired bycostumer?客人要求的晒纹号是什么？Texture supplier:晒纹供应商MT:.VDI:.MT:.Other:Markings:产品标识Is theremarkings inthemould:模内是否要做产品标识？Is themarkings okaordingtopart drawing:产品标识是否按产品图？Part number:产品编号Yes:.No:.Yes:.No:.Nok:.Nok:.No:.Ok:.Cavity number(In mouldswith morethan onecavity)1/2,2/2and soon.模穴号。 Is thedatum markingsmade withclocks:日期章If yes,what brand:什么牌子的日期章？Information aboutmarkings canusually befound onthepartdrawing:产品标识通常能在产品图上找到，请注意。 Ok:.Yes:.Hasco:.DME:Other:The rightpany logomustbeused,“VOLVO,SAAB orHusqvarna etc”必面使用正确的公司商标。 There isnot allowedto makeown logosand manipulatethe text font.The righttextfontfor markingwillbeprovided by responsibleengineer atVerktygsmekano.不充许使用自己的商标或商标字体，我司瑞典负责工程师将提供正确的字体。 In caseof questions,contact responsibleengineeratVerktygsmekano.如果没有提供，请联系瑞典负责工程师。 Mould Checkbefore T1Hotrunner Date:Issued by:Hotrunner:热流道Please attacha pictureofthedelivery statusofthehotrunner:模具请附上热流道铭牌，热流道铭牌应注明各个热咀在模具上的相应位置，线路转接等信息。 There isabsolutely forbiddento manipulateor somehowchange thehotrunner.The hotrunnerisaproperty ofVerktygsmekano and in caseof anymishandling,Verktygsmekano willcharge afee.绝对禁止拆卸或更改热流道，热流道是我司财产，任何错误的操作损坏了热咀将被要求赔偿。 Electrical connections,fullwire:电线连接，电线已连接好插座的热咀Is thehotrunner a“fullwire”.收到的热咀电线是否已全部连接好？Yes:.No:.If yes,the electricalconnection boxis pluggedand itis forbiddento open.A converterbetween thehotrunner connectionbox andthe machinemustbeused duringsampling.如果接线盒已安装在热咀上，禁止打开。 试模时，请用转接头转接到你们自己的温控箱。 Have aconverter been made:转接头是否使用If No,contact responsibleengineeratVerktygsmekano forfurther information.如果没有用转接头，请联系瑞典负责工程师以得到下一步的指示。 Electrical connections,standard:电线连接，标准Have aelectrical schedulebeen providedbyresponsibleengineer:电线连接图是否已提供？If no,contact responsibleengineeratVerktygsmekano.如果没有，请联系瑞典负责工程师。 Is theconnectionaordingtoMSand drawing.接头和接线盒是否接照模具说明书和模图。 What brandisitontheconnection(Harting):接头和接线盒用的是什么牌子？一般用Harting。 How manypins isspecified:指定用几针的接头？How manypins isitonthemould:模具上用的是几针的接头？If nok,contact responsibleengineeratVerkty