皮带机技术规范-烧结车间.doc

SUMMARY SPECIFICATION FOR BELT CONVEYORS SINTER PRODUCT烧结物料输送皮带机技术规范Rev. A 18/02/2010This document presents in summary form the basic requirements for the submission of a technical and commercial proposal for the provision of new belt conveyors for sinter product line from Sintering Plant 2 (SP2) Joo Monlevade to Blast Furnaces A and B. This supply includes a belt conveyor tubular and two way type (transporting in the first way the sinter product, returning with anthracite or coke breeze to SP2.1- General 概述1.1- Sinter Product Line烧结物料输送线Belt conveyors to be supplies for ArcelorMittal should be designed for handling of sinter product with the following estimates of material to be transferred from SP2 to Blast Furnaces A and B (t / month)从2号烧结车间到A/B高炉的皮带机产能应达到下列要求：Material物料t/month月输送能力（吨）Sinter Product烧结物料198,990TOTAL共计：198,9901.2 Solid Fuel Line固体燃料输送线Belt conveyors to be supplied for ArcelorMittal should be designed to handle anthracite and coke breeze, with the following estimates of materials to be transferred from the screening house (EP) for SP2 (t / month):从筛选房到2号烧结车间的皮带机产能应达到下列要求：Raw Material物料t/month月输送能力Anthracite无烟煤6,487Coke breeze碎焦炭4,338TOTAL共计10,825Piping conveyor TTSP-01 (Pipe conveyor two-way), shall return with anthracite and coke breeze for SP2.TTSP-01 管带机（双圆管型，双向输送）回程段输送无烟煤及碎焦炭至2号烧结车间。1.3 Characteristics of material to be transported:输送物料特性A) Transporting sinter product to Blast Furnaces A and B:输送至A/B炉的烧结物料SINTER PRODUCT (SP2 to Blast Furnaces A and B从2号烧结车间输送至A/B高炉的烧结物料TCSP-01, TCSP-02, TRLSP-01, TCSP-03, TTSP-01(PIPE CONVEYOR), TCSP-04, TCSP-05, TCSP-06, TCSP-07, TCSP-08, TCSP-09, TCSP-10 e TRLSP-02- Material to be transported输送物料*Sinter Product烧结材料- Application应用*This product shall be used in Blast Furnaces A and B用于A/B高炉- Maximum humidity最高湿度%*- Average humidity平均湿度%*- Bulk density物料密度t/m31,70- Maximum size最大尺寸mm100 - Granulometry粒度mm10 * 100- Angle of repose最大安定角grade35- From*B) Transporting anthracite and coke breeze SP2:无烟煤及碎焦炭ANTHRACITE AND COKE BREEZE (SCREEN HOUSE TO SP2)无烟煤及碎焦炭 （筛分房至2号烧结车间） TCAC-02, TCAC-03, Retorno doTTSP-01(PIPE CONVEYOR-TWO WAY), TCAC-04 E Divisor DVAC-01- Material to be transported输送物料*ANTHRACITE AND COKE BREEZE无烟煤及碎焦炭- Application应用*The anthracite and coke breeze are sent to the installation of proportioning system in SP2, after being employed as part of the load of solid fuel.无烟煤及碎焦炭输送至2号烧结车间的混合搅拌系统，作为固体燃料的一部分- Maximum humidity最高湿度% 20 - Average humidity平均湿度% 10 - Bulk density物料密度t/m30,90- Maximum size最大尺寸mm50 - Granulometry粒度mm0 * 50- Angle of repose最大安定角grade35- From*2- Reference Documentation 参考文件资料DESCRIPTION文件/图纸名称DWG NUMBER图纸编号REV.版别Process Flow Diagram流程图GGEP-12-28-00-909AMain Pipe Rack PlantGGEP-12-33-00-901BMain Pipe Rack -SectionGGEP-12-33-00-902BMain Pipe Rack -SectionGGEP-12-33-00-903BMain Pipe Rack -SectionGGEP-12-33-00-904BMain Pipe Rack -SectionGGEP-12-33-00-905BMain Pipe Rack -SectionGGEP-12-33-00-906BCharging BF-A e BF-BGGEP-12-28-00-901CCharging BF-A e BF-B - SectionsGGEP-12-28-00-902DCharging BF-A e BF-B - SectionsGGEP-12-28-00-903CCharging BF-A e BF-B - SectionsGGEP-12-28-00-904ACharging BF-A e BF-B - SectionsGGEP-12-28-00-905A3- Technical Data 技术参数3.1- Conventional Belt Conveyors TCSP-01, TCSP-02, TRLSP-01, TCSP-03, TCSP-04, TCSP-05, TCSP-06, TCSP-07, TCSP-08, TCSP-09, TCSP-10 and TRLSP-02Length of Belt Conveyors皮带机长度(to be informed) mElevation提升高度(to be informed) mDesign Capacity:设计能力500 t/hNominal Capacity名义输送能力420 t/hMaterial to be transported输送物料Sinter productWidth of Belt Conveyor皮带机宽度(to be informed) mmSpeed速度1,5 m/sFilling(to be informed)Rolls diametter滚筒直径(to be informed)Drive drum驱动滚筒(to be informed) mmPower capacity on axis轴功率(to be informed)Motor capacity电机功率(to be informed)Walkway走道to be informed) kg/m2Walkway width走道宽度(to be informed)Total weight总重(to be informed) kg Note: To inform the above mentioned data for each belt conveyor注：上述参数将来确定。3.2- Pipe Conveyor TTSP-01(PIPE CONVEYOR-TWO WAY) TTSP-01管带机（双向输送型）Length of Piping Conveyor长度aprox. 690 mElevation提升高度(to be informed) mCurve radius弯曲半径(to be informed)Drive type驱动型式(to be informed)Design Capacity:设计能力500/200 t/hNominal Capacity名义能力420/ 100 t/hMaterial to be transported输送物料sinter product / AnthraciteNominal pipe diameter名义管径(to be informed) mmWidth of Belt Conveyor皮带宽度(to be informed) mmSpeed速度1,5 m/sFilling(to be informed) %Rolls diametter滚筒直径(to be informed)Spacing between panels(to be informed) mmDrive drum驱动滚筒(to be informed) mmPower capacity on axis轴功率(to be informed)Motor capacity电机功率(to be informed)Walkway走道to be informed) kg/m2Walkway width走道宽度(to be informed)Total weight总重(to be informed) kg Note: To inform the above mentioned data for each belt conveyor注：上述参数将来确定。3.3- Pipe Rack 管廊（钢结构）Length of the pipe rack长度aprox. 690 mElevation高度(to be informed) mTotal weight总重(to be informed) kg4. SCOPE OF SUPPLY供货范围4.1 Items Included in the Scope of Supply供货范围The scope of supply should be guided by the following items, but not limited to them:以下是指导性的供货内容描述，但不仅局限于下述内容： 10 (tem) belt conveyors TCSP-01, TCSP-02, TCSP-03, TCSP-04, TCSP-05, TCSP-06, TCSP-07, TCSP-08, TCSP-09 and TCSP-10, including the steel structure (bridge type), walkways, coverage of the belts, columns and handrails, with respective transfer towers with side covers TH-01, TH-02, TH-03, TH-04, TH-05 and TH-06; 皮带机10条，编号分别为：TCSP-01, TCSP-02, TCSP-03, TCSP-04, TCSP-05, TCSP-06, TCSP-07, TCSP-08, TCSP-09 及 TCSP-10。包括钢结构（通廊）、走道、防护板、立柱及护栏，还包括相应的转运塔，其编号为：TH-01, TH-02, TH-03, TH-04, TH-05 及 TH-06。转运塔带侧防护板。 02 (two) Belt scales BLSP-01 and BLSP-02 installed on belt conveyors TCSP-01 and TCSP-04, respectivelly; 皮带秤2台, 编号分别为BLSP-01 和 BLSP-02， 分别装于TCSP-01 和 TCSP-04上。 02(two) Diverter chutes DV-01 and DV-02, pneumatically actuated; 导料槽2套，编号分别为：DV-01和DV-02，气动开启。 01 (one) Piping Conveyor TTSP-01 (TWO WAY), with 01 (one) charging point, and one discharging point for sinter product, also 01 (one) charging point and 01 (one) discharging point for anthracite and coke breeze, including walkway for one side, metal detector and handrails. The piping conveyor shall be supported by the main pipe rack for SP2. 管带机1条，编号：TTSP-01 （双向输送）。包括：烧结材料装载点和卸货点各一个；无烟煤/碎焦炭装载点和卸货点各一个；单边走道；金属探测器、扶手。管带机由2号烧结车间的主管廊支撑。 01 (one) Main pipe rack for supporting the piping conveyor two way type and supporting the piping system (utilities) for SP2. Utilities piping shall not be considered in CIE scope of supply. 主管廊支架1套，用于支撑管带机及2号烧结车间的公用管路。公用设施管路不包括在供货范围内。 05 (five) Local autonomy filters, Bin-Vent type to be installed in the transfer towers TH-01, TH-02, TH-03, TH-04 and TH-05; 过滤装置5台，分别安装于TH-01, TH-02, TH-03, TH-04 和TH-05转运塔。 06 (six) Electric Hoists TE-01 06 for maintenance in respective transfer towers; 电动葫芦6台，编号分别为：TE-01 06。分别用于不同的转运塔的维修。 Instrumentation, Control and Automation, including sensors., monitoring and control devices, etc.; 仪表、电气及控制。包括感应器、监视器及控制装置，等。 Other components and site accessories required for the normal operation; 其他为正常运行所必须的零部件及附件。4.1.1 General一般内容1. Site survey after receiving the OC.;合同签订后，进行现场测量2. Consolidation of the existing basic mechanical project and respective topographic verification; 将设备基础与现场地形结合，确保吻合。3. Calculation and design of products based on data operation provided;基于现有操作参数，计算并进行产品设计。4. Calculation and design of civil loads with their cargo plans; 土建荷载的设计及计算。5. List of motors and site instruments; 电机及现场仪表清单。6. Project basic civilian bases of support equipment, conveyors and transfer towers;土建基础，包括钢结构、皮带机（管带机）、转运塔。7. Detailed design mechanical, structural, instrumentation and control of conveyors, chutes, diverters, transfer towers, monorail electric hoists;皮带机、溜槽、导料槽、转运塔及电动葫芦的设备、结构、仪表控制设计。8. Manufacture or acquisition of equipment and electromechanical components, electrical, structural, instrumentation and control;机械、电气、结构、仪表及控制设备的制造及采购。9. Nameplates in stainless steel, with key data dimensions and operating equipment and instruments as standards to be provided when placing the Purchasing Order;不锈钢铭牌。铭牌上包含关键参数及设备编号。10. Surface treatment and paint protection and finishes, including finishing the field, as specified by ArcelorMittal;表面处理、油漆防护及面漆，包括现场补漆。根据阿赛洛-米塔尔的规范进行。11. Pre-assembly and testing of assemblies at the factory;预组装并在工厂进行组装测试。12. All anchor bolts for fixing equipment and structures;地角螺栓。13. All mounting brackets for equipment and support structure of the belt conveyors to be supported on existing buildings, and belt conveyors;落于现有建筑之上的安装支架，用于支撑皮带机设备及支撑结构。14. All screws and fixing accessories;所有螺栓及固定附件15. Packaging, loading and storage of all equipment and components in the factory;在工厂包装、装载及储存所有设备及零部件。16. .Lubricants and fluids for testing and start-up;测试及开机用润滑剂。17. First filling of lubricating oil for gears;Spare parts needed for the startup;A spare parts list for 02 (two) years of operation should be presented as optional, indicating unit prices and global prominence in the Commercial and i