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OISD-STD-118 OISD -性病- 118 Revision - II 修订-二 FOR RESTRICTED 至于限 CIRCULATION 循环 LAYOUTS 布局 FOR 的 OIL AND GAS INSTALLATIONS 石油和天然气设施 OISD STANDARD 118 OISD -标准- 118 Revision II, September 2004 修订版-二,2004年9月 Oil Industry Safety Directorate 石油工业安全局 Government of India 印度政府 Ministry of Petroleum & Natural Gas 教育部石油天然气 OISD-STD-118 OISD -性病- 118 Revision II 修订-二 September 2004 2004年9月 FOR RESTRICTED 至于限 CIRCULATION 循环 LAYOUTS 布局 FOR 的 OIL AND GAS INSTALLATIONS 石油和天然气设施 Prepared by 拟制人 Committee on 委员会 Layouts for Oil and Gas Installations 石油和天然气布局的装置 OIL INDUSTRY SAFETY DIRECTORATE 石油安全首长 7 TH FLOOR, NEW DELHI HOUSE 7 楼 ,新德里的住所 27, BARAKHAMBA ROAD 27,BARAKHAMBA道路 NEW DELHI 110 001 新德里- 110 001 NOTE 注意 OISD Publications are prepared for the use in the Oil and Gas Industry under the Ministry of Petroleum & Natural Gas. OISD出版物是准备使用的气体在石油和天然气工业在石油部和自然。 These are the property of Ministry of Petroleum & Natural Gas and shall not be reproduced or copied or loaned or exhibited to others without written consent from OISD. 这是自然属性与天然气和石油部不得转载或复制或贷款或向他人展示从OISD未经书面同意。 Though every effort has been made to assure the accuracy and reliability of the data contained in these documents, OISD hereby expressly disclaims any liability or responsibility for loss or damage resulting from their use. 虽然已经取得了一切努力,以确保文件的准确性和可靠性,这些所载的数据,OISD此明确表示不承担任何法律责任或使用他们的责任,损失或损坏造成的。 These documents are intended to supplement rather than replace the prevailing statutory requirements. 这些文件旨在补充而不是取代现行的法定要求。 (ii) (二) FOREWORD 前言 Oil Industry in India is over 100 years old. 印度石油工业已有100多年的历史。 As such variety of practices have been in vogue because of collaboration / association with different foreign companies and governments. 由于这种做法已经在各种流行的合作,因为/政府与协会不同的外国公司和。 Standardization in design philosophies and operating & maintenance practices at national level was hardly in existence. 做法标准化设计理念和运营与维护国家水平难以存在。 This, coupled with feed back from some serious accidents that occurred in the recent past in India and abroad, emphasised the need for the industry to review the existing state-of-the-art in designing, operating and maintaining oil and gas installations. 这一点,再加上反馈一些国内外重大事故发生在最近的过去在印度,强调该行业的需要,检讨现行的先进设备,在设计先进,操作和维护石油和天然气设施。 With this in view, Oil Industry Safety Directorate (OISD) was established in 1986 staffed from within the industry in formulating and implementing a series of self regulatory measures aimed at removing obsolescence, standardising and upgrading the existing standards to ensure safer operations. Accordingly, OISD constituted number of functional committees comprising experts nominated from the industry to draw up standards and guidelines on various subjects. 有了这个观点,石油工业安全局(OISD)成立于1986年淘汰行业内的工作人员从在制订和执行措施,旨在消除一个自我规管系列,规范和提升现有的标准,以确保安全操作。因此,OISD构成学科,不同功能的准则专家组成的提名委员会由业界制定的标准。 The original document on Layouts for Oil and Gas Installations was published in November 1988 and its first revision released in July 1995. 煤气装置的原始文件,“石油和布局”出版于1988年11月第一次修订1995年7月发布。 In August 2000 it was amended inline with the recommendations of the High Power Committee. 它是在2000年8月修订委员会内嵌高功率的建议的。 The present document on “Layouts for Oil and Gas Installation” is the second revision of this OISD Standard. 煤气安装本文件关于“石油和布局”是OISD标准第二次修订本。 Attempts have been made to incorporate the latest technological changes, experience gained after the implementation of standards and relevant updation in the various national and international codes and practices. 人们曾试图以适应最新的技术变化,取得的经验后,标准的执行情况和有关updation的在各个国家和国际规范和惯例。 It is hoped that the provision of this document, if implemented objectively, will go a long way in improving the safety in oil and gas industry. 人们希望,该文件规定如此,如果实行客观,天然气行业将大有改善石油安全分析。 This document will be reviewed periodically for improvements based on the experience and better understanding. 这份文件将定期检讨改进的基础上更好地理解和经验。 Suggestions from industry members may be addressed to: 委员建议从行业,可向: The Coordinator 协调员 Committee on Layouts for Oil and Gas Installation 天然气委员会和布局油装置 Oil Industry Safety Directorate 石油工业安全局 7 th Floor, New Delhi House 7 楼 ,新德里楼 27, Barakhamba Road 27,Barakhamba路 New Delhi-110 001 新德里- 110 001 (iii) (三) COMMITTEES ON 委员会关于 LAYOUTS FOR OIL AND GAS INSTALLATIONS 石油和天然气布局装设 First Edition November 1988 第1版- 1988年11月 Leader 领导者 Shri RP Bhatia Engineers India Limited, New Delhi 师利反相巴蒂亚工程师印度有限公司,新德里 Members 成员 Shri KK Arora Oil and Natural Gas Corporation Ltd., Bombay. 师利株式会社阿罗拉石油天然气有限公司,孟买。 Shri S K Mukherjee Hindustan Petroleum Corporation Ltd.,(R) Bombay 师利水库慕克吉印度斯坦石油有限公司(注册商标)孟买 Shri V K Raina Bharat Petroleum Corporation Ltd., (M), Bombay. 师利唯雷纳Bharat石油有限公司(男),孟买。 Shri K Ravi Kumar Madras Refineries Limited, Madras. 师利K表拉维库马尔马德拉斯炼油有限公司,马德拉斯。 Member Coordinator 会员协调员 Shri BK Trehan Oil Industry Safety Directorate. 师利浅滩Trehan石油工业安全局。 First Revision July 1995 第一次修改- 1995年7月 Leader 领导者 Shri RP Bhatia / Engineers India Limited, New Delhi 师利反相巴蒂亚/工程师印度有限公司,新德里 Shri MM Kapur 师利毫米卡普尔 (Feb 95 July 95) (2月95 - 7月95) Members 成员 Shri S K Mukherjee Hindustan Petroleum Corporation Ltd.,(R) Bombay 师利水库慕克吉印度斯坦石油有限公司(注册商标)孟买 Shri KK Arora Oil and Natural Gas Corporation Ltd., Bombay. 师利株式会社阿罗拉石油天然气有限公司,孟买。 Shri V K Raina Bharat Petroleum Corporation Ltd., (M), Bombay. 师利唯雷纳Bharat石油有限公司(男),孟买。 Shri S Pandarinathan Madras Refineries Limited, Madras. 师利S Pandarinathan马德拉斯炼油有限公司,马德拉斯。 Member Coordinator 会员协调员 Shri B Sadhukhan / Oil Industry Safety Directorate. 师利乙Sadhukhan /石油工业安全局。 Shri SN Mathur (April 95 July95) 师利SN的马瑟(4月95 - July95) Amended Edition August 2000 经修订版- 2000年8月 Amendments were carried out to this standard based on the recommendation of High Power Committee set up in 1997 by the Ministry of Petroleum and Natural gas to review the standard with respect to land requirement inline with national and international standards. 进行了修订,以这个标准委员会的高功率的基础上,建议设立国际标准于1997年,该部石油天然气的标准,审查有关国家和土地的需求与内联。 (iv) (四) COMMITTEES ON 委员会关于 LAYOUTS FOR OIL AND GAS INSTALLATIONS 石油和天然气布局装设 Second Revision Month /Year 第二次修改-月/年 LEADER 6110-01 Shri Vinay Kumar GAIL (India) Limited, New Delhi 师利维奈库马尔GAIL(印度)有限公司,新德里 MEMBERS 出席议员 Shri Arvind Kumar, Engineers India Limited, New Delhi 师利Arvind的库马尔,工程师印度有限公司,新德里 Shri KTLokhande, Department of Explosives, Nagpur 师利KTLokhande,那格浦尔系炸药, Shri HSP Rao, BPCL, Mumbai Refinery, Mumbai 师利联保拉奥,BPCL,孟买炼油厂,孟买 Shri Thomas Chacko, Kochi Refineries Limited, Kochi 师利托马斯查科,高知炼油有限公司,高知 Shri SGPalnitkar, HPCL Visakh Refinery, Visakhapatnam. 师利SGPalnitkar,HPCL Visakh炼油厂,维沙卡帕特南。 Shri DKBanerjee IOCL Pipelines Division, NOIDA 师利DKBanerjee IOCL管道部,诺伊达 Shri MDShah IOCL, Panipat Refinery, Panipat 师利MDShah IOCL,帕尼帕特炼油厂,帕尼帕特 Shri SSMaji, IOCL Refineries HQ, New Delhi 师利SSMaji,IOCL炼油厂总部,新德里 Shri Sunil Dewan, BPCL, NOIDA 师利苏尼尔德瓦恩,BPCL,诺伊达 Shri A.Buragohain, Oil India Limited, Duliajan 师利甲Buragohain,石油印度有限公司,杜澧楗 MEMBER-CO-ORDINATOR 会员统筹员 SK Aggarwal Oil Industry Safety Directorate, New Delhi 水库艾嘉石油工业安全局,新德里 In addition to the above, several other experts from the industry contributed in the preparation, review and finalization of this document. 除上述措施外,从其他几个行业贡献的专家编制,审查和文件定稿本。 (v) (五) INDEX 指数 SECTION CONTENTS PAGE No . 节的内容页次 。 1.0 Introduction 1.0介绍 2.0 Scope 2.0适用范围 3.0 Definitions 3.0定义 4.0 Plant Layout Philosophy 4.0工厂布局哲学 5.0 Layout of Blocks/Facilities 5.0设施布局块/ 6.0 Layout of Process Units 6.0工艺布局单位 7.0 Layout of Storage Tanks 7.0布局储罐 8.0 Layout of LPG Facilities 8.0石油气设施布局 9.0 References 9.0参考文献 TABLES 表格 T1. Separation distances between Blocks / Facilities T1的。块之间的分离距离/设施 T2. Separation distances between equipment within Process unit T2的。分离设备之间的距离内加工单元 T3. Inter-distances between Storage Tanks and Offsite facilities T3航站楼。间的距离和异地之间储罐设施 (Large installation) (大安装) T4. Separation distances between Storage Tanks and Offsite T4的。储罐之间的分离距离和异地 facilities (Small Installations) 设施(小装置) T5. Separation distances between Storage Tanks within a Dyke 粘数。储罐之间的分离距离内戴克 T6. Separation distances for LPG Facilities 至T6。分离液化石油气设施的距离 T7. Separation distances between LPG Storage Vessels and T7启动。分离距离石油气储存容器和 Boundary / Property line / Group of Buildings not 边界/物业线/组建筑,不 associated with LPG facilities 有关石油气加气设施 (vi) (六) LAYOUTS FOR OIL AND GAS INSTALLATIONS 石油和天然气布局装设 1.0 INTRODUCTION 1.0简介 Hydrocarbon processing and handling plants are inherently hazardous. Todays trend of large and complex plants present substantial risk potential. At times plants are modified to operate at higher capacities or efficiencies necessitating larger storage requirements than contemplated earlier. For these reasons, initial site analysis for the proposed new construction or addition should be done carefully while considering the space allocation to the various facilities.烃加工和处理植物本身有害。今天的大趋势和复杂的植物目前的巨大风险的潜力。有时植物修改工作在更高的能力或效率是需要考虑的比刚才更大的存储要求。基于这些原因,该建议为新建筑或加最初地点进行仔细分析应该是在考虑空间分配的各项设施。The hydrocarbon industry over the years learnt lessons from fires and explosions throughout the world and has been up-dating plant safety norms including inter-distances between facilities and their relative locations. The minimum distances recommended many years ago need review in the context of todays environment in the industry. It is not intended that requirement of this standard should be applied rigidly to existing premises where, for a variety of reasons, it may not be practicable to comply with.这几年在碳氢化合物工业的经验教训来自世界各地的爆炸和火灾,并已上升,它们的相对位置约会核电厂的安全规范,包括相互之间距离的设施。推荐的最小距离需要许多年以前的行业背景审查在今天的环境的影响。这是无意的标准要求本应适用于硬性现有处所,对于各种原因,可能是不切实际的遵守。 2.0 SCOPE范围 This document lays down minimum requirements of layouts within the plant boundary for petroleum refineries, Oil / Gas production and processing plants, LPG facilities, Pipeline installations / terminals, Lube oil installations and other Petroleum storage installations such as Crude oil gathering stations, Marketing depots and terminals, Aviation storage & fuelling stations, Tank farm for storage of crude / products. 本文件规定了最低要求的布局在加工厂厂界石油炼油厂,石油/天然气生产以及液化石油气设施,管道设施/码头,设施和润滑油,营销仓库和其他石油储存装置,如原油采集站码头,航空运输,仓储及加油站,油罐原油农场储存/产品。 The requirement of green belt / buffer zone beyond the plant boundary is outside the scope of this standard. Such provisions should be considered based on local environmental / security requirements.该地带的要求绿色的植物边界/缓冲区以外不属于本标准范围。这种规定的基础上,应考虑当地的环境/安全的要求。 3.0 DEFINITIONS 定义 a) Block 1)座 Facilities operated / used in integrated way and surrounded by roads. For example process unit, boiler house, group of tanks located in a dyke, group of pressurized storage tanks, loading gantries, flare etc.设施经营/使用综合的方式和道路所包围。例如工艺设备,锅炉房等,A组在位于堤防储存罐,压力罐组,装载门架,照明 b) C4 and Lighter ends C4和打火机完 Hydrocarbons or a mixture of Hydrocarbons containing four or less than four carbon atoms. Examples are Butane, Propane, Propylene etc. LPG, a mixture of propane and butane also fall under the same category. 原子的碳氢化合物的混合物或含有碳氢化合物四个或少于4个碳。例如丁烷,丙烷,丙烯等液化石油气,丙烷和丁烷的混合物也属于同一类别。 c) Crude Oil Gathering Station: 原油集油站: Crude oil gathering station / Group gathering station is a production installation used for gathering, treating or storing crude oil and includes central tank farm, oil collecting station, gas compressor station and well head installation. 原油集油站/组收集站是一家集生产装置用于收集,处理或储存原油和包括中央油库,油收集站,气体压缩机站和井口安装。 d) Facility 设施 This refers to any building, structure, installation, equipment, pipeline, or other physical feature used in petroleum refining, storage, transportation and distribution. 这是指任何建筑物,构筑物,设施,设备,管道,或其他物理特征分布应用于石油炼制,储存,和运输。 e) Fire station 消防局 A building housing facilities of parking fire tenders and keeping other ready to use fire-fighting equipment for meeting plant emergencies, fire control room with required communication facilities/mimic panel. 招标建设一个停车场消防设施和住房,而其他准备使用设施/模拟屏消防通信设备厂紧急会议要求,消防控制室的。 f) Fire Water pump house 消防水泵房 A building housing fire water pumps, jockey pumps, communication and alarm system, instrumentation and the required operating & supporting personnel. 房屋建筑物的消防水泵,水泵骑师,通信和警报系统,仪器仪表及所需营运及支援人员。 g) Flash Point 闪点 Flash point of any petroleum liquid is the lowest temperature at which the liquid yields vapour in sufficient concentration to form an ignitable mixture with air and gives a momentary flash on application of a small pilot flame under specified conditions of test as per IS: 1448 (Part-I). “闪点液体”任何石油是最低的温度下产生的液体浓度足以蒸气与空气形成可燃混合物,并给出了测试一个小试验火焰条件下的应用程序指定一个短暂的瞬间,每是:1448年(部分一)。 h) Gas Processing Plant 天然气处理厂 Gas processing plant is a facility where natural gas is received and processed to separate gas, LPG, condensate etc. 天然气处理厂等设施,是一个在天然气接收和处理分开天然气,液化石油气,凝析 i) General Classification Of Petroleum Products 石油产品总分类 Petroleum products are classified according to their closed cup FLASH POINTS as given below:石油产品,按其闭杯闪点为如下: Class-A Petroleum: Liquids which have flash point below 23 . A级石油:液体有闪光O点正下方Class-B Petroleum: Liquids which have flash point of 23 o C and above but below 65 o C. B类石油:液体闪烁O点有23 摄氏度以上,但低于65长 Class-C Petroleum: Liquids which have flash point of 65 o C and above but below 93 o C. C类石油:液体闪烁O点有65 摄氏度以上,但低于93长 Excluded Petroleum: Liquids which have flash point of 93 o C and above. 排除石油:有液体及以上闪点93 摄氏度 。 Liquefied gases including LPG do not fall under this classification but form separate category. 液化石油气的气体包括不属于这个分类,但形式不同的类别。 Note: In the following cases, above classification does not apply and special precautions should be taken as required:注:在下列情况下,上述分类并不适用,特别需要采取预防措施,应为:i)Where ambient temperatures or the handling temperatures are higher than the flash point of the product. 凡环境温度或处理温度高于该产品的闪点。 ii)Where product handled is artificially heated to a temperature above its flash point. 凡产品处理是人为加热到1点温度高于其闪光。 j) Hazardous Area 危险区域 An area will be deemed to be hazardous where; 一个地区将被视为危险的地方; i) Petroleum having flash point below 65 deg.C or any flammable gas or vapor in a concentration capable of ignition is likely to be present. 有石油或点火闪点低于65 deg.C或易燃气体浓度蒸气能在一个有可能出席。 ii) Petroleum or any flammable liquid having flash point above 65 deg.C is likely to be refined, blended or stored at above its flash point. 石油或任何易燃液体deg.C具有闪点高于65可能是精致,混纺或指向存储在上面的闪光。 For classification and extent of hazardous area, refer The Petroleum Rules - 2002. 对于分类和范围的危险性,是指“石油规则- 2002”。 k) LPG Facilities LPG的石油气设施 LPG facility is one where liquefied petroleum gas (LPG) is stored, received / despatched by rail / road / pipeline and / or filled in cylinders. 石油气设施是一个地方的液化石油气(LPG)储存,接收/火车发了/公路/管线和/或气瓶填写。 l) Lube Oil Installations 润滑油装置 The facilities for receipt, storage and blending of base oils & additives into finished Lube products. It includes lube-blending plants, grease manufacturing plants. 这些设施为接收,储存并混合基础油添加剂及成品润滑油产品。它包括润滑油调合厂,油脂生产厂。 m) May 可能 Indicates provisions that are optional. 指示规定,是可选的。 n) Oil / Gas Production Plant 油/气生产厂 Oil / Gas production plant is a plant where oil and/or gas is collected, stabilized and despatched for further processing. Drilling activities and facilities upstream of the Christmas Tree of a well are not covered under this definition.石油/天然气生产厂,是一处理厂,油和/或气体收集,进一步稳定和寄发的。钻井活动和设施上游的一个很好的圣诞树下不涵盖这个定义。 o) Pipeline Installations 管道装置 Pipeline Installations are the facilities on cross-country pipelines and include sectionalizing valve station, pig launching / receiving station, intermediate pumpingstation / compressor station, tap-off station, dispatch and receiving facilities with or without storage. 管道安装管道设施是国家对两站,其中包括分段阀门,猪发射/接收站,中间泵站/压缩机站,自来水站关闭,派遣和接收设施,或不存储。 p) Petroleum Refinery 炼油 Petroleum Refinery is a plant where crude oil is received and processed into intermediates and finished products. 炼油制品厂是一个在接收到的原油和加工中间体和成品。q) Process Unit 工艺装置 A 一 unit having integrated sequence of operation, physical and chemical, and may involve preparation, separation, purification, or change in state, energy content or composition. 单位有综合序列操作,物理和化学,并可能涉及制备,分离,纯化,或状态改变,能源的内容或成分。 r) Protection for exposure 暴露防护 This refers to fire protection for structures on property adjacent to liquid storage. 这是指液体火灾存储保护邻近建筑物的财产。 s) Service building 服务建设 A building housing facilities for inspection / maintenance / other supporting services which are directly required for operation of the plant eg warehouse, workshop etc. 阿设施建设的房屋进行检查/维修/其他配套服务等有直接经营工厂车间需要的如仓库, t) Shall 应 Indicates provisions that are mandatory. 指示规定是强制性的。 Should 应 Indicates provisions that are recommended but not mandatory. 指示强制性条文的建议,但没有。 Implementation of these provisions shall be made based upon consideration of the followings, as appropriate: (a) risk / benefit analysis, (b) company standards, (c) company experience, and (d) company philosophy. 这些规定的执行情况应当基于以下考虑后,酌情:(一)风险/效益分析,(二)公司的标准,(三)公司的经验,和(d)公司的理念。 v) Stabling Line 停放线 It is an additional railway line / spur reserved for additional rake / stabling. 这是一个额外的铁路线/刺激耙预留额外/停放。 w) Storage / filling shed 瓦特)存储/灌装棚 Facility for storage and filling of packed (non-bulk) petroleum product. 设施,以储存和灌装包装(非散装)石油产品。 x) Tank height 罐高度 Tank height is the height from tank bottom to top kerb angle for cone roof tanks. For floating roof tanks, it is the height from tank bottom to top of tank shell. 罐的高度是从水箱底部的高度到锥顶罐顶的角度为遏制。对于浮顶罐,它是从水箱底部的高度坦克顶部外壳。 y) Tank vehicle loading / unloading 罐装车辆装载/卸载 Facility for loading / unloading of petroleum product to / from tank wagon or tank truck. 基金由卡车装载坦克车或坦克/卸载石油产品/。 4.0 PLANT LAYO
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