模具验收翻译.xls

PRODUCTION ENGINEERING DIVISION 生产工程部 DIE CONSTRUCTION CHECK LIST 模具验收表 NON CUTTING DIES 非切割模具 TOOL DESCRIPTION 工序名称 DRAW PART NAME 零件名称 PART NO 零件号码 W O NO CATEGORYNOITEM 类别序项目 1 GENERAL CHECK 一般检查 1 1 Work Order No and fornt of the die stamped on shoes 工作订单下达前模具确保放置包装合理 1 2 Standard nameplate fitted in front side with all rows filled as per 铭牌标准安装在正面与实物一致 1 3 Die painted as per specifications 模具涂装按规格 1 4 Chamfering of edges where necessary is done 倒角边光滑 1 5 Tool number plate fitted at rear side 模具号板安装在背面 1 6 Water and air drain holes provided on top and bottom die 水和空气的排水孔安装在模具顶部和底部 1 7 Actual height of setting rings blocks made Value mm 环 块实际的高度设置成 数值 mm 1 8 Cushion pins lay out label fitted with value of cushion above base 限位柱布局标签备有在基座上的垫块值 1 9 Indication of stages in multi stage dies is done 复合模确保有工序指示 1 10 Co ordinates of tooling holes stamped on master shoes 加工孔的坐标要标记在主要的金属箍上 1 11 Total weight of die is stamped on lower die 模具的总重要标记在凹模上 1 12 Cores insides are painted and covered with dust covers 内部上涂料和盖上防尘罩 1 13 No multiple shims are used and Shims used are fixed with clamping 非多用途垫子及常用垫子用夹子固定好 1 14 Nameplate for conversion in different version comp is fitted 铭牌安装在转换不同的版本中比较搭配 1 15 Direction of feed os marked on lower shoe 下制动器表明注入孔的方向 1 16 Finishing of lower die top die and pad is done 完成凹模 上模和垫子 2 DIRECT CHECK 直接检查 2 1 Position of clamping slots and thickness of slots as per drawing 卡槽和槽的厚度按图纸位置 2 2 Anchoring holes slots are machined as per drewing 锚孔 槽的加工根据绘制 2 3 Centerlines marked and machined on lowwr die and top die 上下模中心线标记有无加工 2 4 If centerlines are offset from press centerlines offset centerlines are marked 如果中心线与冲压中心线有偏移 偏移中心线标记 2 5 Transportation plates fixing faces machined 运输板固定面加工 2 6 Case hardening of heeling plates done 做横倾板的表面硬化 2 7 Oil grooves and lead angles of heeling plates are machined 加工油沟槽和铅角度的倾斜板 2 8 Oil grooves and lead angles of heeling plates pillars are rounded and smooth finished 油槽和倾斜板 柱圆形光滑的导角 2 9 Appropriate clearance maintained in suding faces 在苏鼎面保持适当的间隙 2 10 Die set sliding checked and there is on scoring markes on sliding 模具滑动检查 有上滑动标志 2 11 All wear plates are supported with casting lugs 支持所有耐磨板铸造把手 2 12 Shut height of die set is as per drawing 闭模高度按图纸 3 CONSTR UCTION CHECK 结构检查 3 1 Entire master surface is finished and polished 整个主表面精加工和抛光 3 2 Bedding with master surface is done and more than 80 reading 对主面层进行了超过80 的理解 3 3 All radius joggles depth and feature lines as per drawing 所有的半径和特征线的啮合深度按图纸 3 4 Draw radius are highly polished 绘制半径高度抛光 3 5 Black holder bearing area finished and polished 黑色支架支撑面积完成和抛光 3 6 Bottoming marker fitted 到底记号是否合适 3 7 Threaded component ejectors are fitted with locak tight 螺纹元件喷射器都要锁紧 3 8 Heat treatment done hardness range to HRC 热处理 硬度范围 to 高断裂能力 3 9 Beads and bead grooves finished smoothly 珠子和珠槽顺利完成 3 10 There are no high and low spots on the polished surfaces 没有高低的抛光表面的斑点 3 11 Screw holes of steels are away from bend line 钢螺钉孔离弯线 3 12 All fastening screws and location pins fitted and tightened 所有的紧固螺钉和定位销装上并拧紧 3 13 Gap between screws and location pins fitted and tightened 间隙之间的螺钉和定位销装上并拧紧 3 14 Flanging clearance between die and punch is 90 of thickness 翻边模和冲头之间的间隙为90 的厚度 3 15 Flanging steel entry is correct 正确安装翻边钢项 3 16 All stub pins are tightened and tag welded or fixed with anabond 所有短销拧紧或焊接固定anabond标签 3 17 Gauges are provided with proper lead 压力表上有铅 3 18 Size of balancing ring block is correct and it is having proper casting rib support 平衡环 块大小是正确的 它具有适当的铸造支架 3 19 Relief for gauge pin location pin hook stripper and pre flange is 减少挡料销 定位销 钩剥离和预法兰 3 20 Contact area between cam and drivers to be minimum 90 凸轮和驱动之间的接触面积最低为90 3 21 Oil grooves on wear plates under slide and sides slide machined 加工滑块和两侧滑块的耐磨板油槽 3 22 Dies cam retard smoothly under spring perssure 模具凸轮在弹簧压力下顺利减速 3 23 Dies welded area have any cracks and blow holes 模具焊接区有裂纹和气孔 2 DIRECT CHECK 直接检查 4 PAD CHECK 垫片检查 4 1 Are springs assembled according to drawing 所有的弹簧式根据图纸组装的吗 4 2 Proper bearing 25mm minimum around the working edges 围绕工作边缘最小的轴承要有25mm 4 3 Pad must 0 5 mm clear from working edges 垫必须离工作边缘0 5mm 4 4 Pad holding area smooth free from bumps and unwanted areas 垫夹持区要平滑 没有隆起和多余的区域 4 5 Pad travel as per drawing mm and actual mm 按图纸垫行程 mm 实际是 mm 4 6 Vertical pad and cam pad timing is correct 竖直垫和凸起垫的使用时间是合理 4 7 Pad retainers spools and side pins must not rub with pad and there is no scoring marks 垫固定体 线轴和侧销不能用垫擦 不能有划痕 4 8 Cam pad are vertical are not fouling in idle stroke 凸块是竖直的 并且空行程中不会阻塞 5 PRODUC TIVITY CHECK 生产力检查 5 1 Proper gauging and location provided 量测和定位方便 5 2 Component ejection pins are provided on top die 顶出销部件在上模 5 3 Free operation of ejectors and film breakers 顶出器和薄膜开关是免操作的 5 4 Component is steady during the stroke 拍击时部件稳定 5 5 Does all scrap fall out of die 是否所有的部件都从磨具中出来了 5 6 Are electrical box and air header correctly located 电盒和集气管位置是否正确 5 7 Are qutomation related items fixed 相关固定项目是自动化的 5 8 In cam die does slides retard suffciently to allow free loading and unloading of panel 在凸轮磨具里 减速的滑块是否允许面板的自由装卸 6 SAFETY CHECK 安全检查 6 1 In double action draw die safety lugs on punch and steps inside blank holder are provided 提供冲床上的双动拉伸膜安全柄和防皱压板 6 2 Shoulder screws are tightened properly 是否所有的螺丝都拧紧 6 3 Spools assembled with spring washers 线轴与弹性垫圈组装 6 4 Side pins are locked with proper retainers 侧销被适当固定器锁住 6 5 Die items more than 1 5 Kg weight are provided with lifting holes 超过1 5KG重量的磨具项目要有吊装孔 6 6 Safety guards of 2 5 mm thick are provided around all moving parts 所有可动部件要有2 5mm厚的安全板 6 7 All springs rubbers are covered with guard 所有的弹簧 橡胶都要用盖盖上 6 8 Die items are to be compulsorily taken out while disassembling pads are marked with red colour 模具将被强制取出时 拆卸垫要用红色标记标出 7 IN PROCESS CHECK 工艺检查 7 1 Stage wise component is resting on lower and die 阶段性的组件放在下模 7 2 Working condition is checked in press 冲压前工作条件检查 7 3 Is die ready for first tryout 准备第一次试模 HD MD LD PPNAMESIGNATURE 名称签名 TOOL MAKER2 6月 08N TABEI SECTION SUP TRYOUT SUP COMMENTS 评论 8 FINAL CHECK 最终检查 8 1 All functional points are clear 所有的功能点是清晰的 8 2 All tryout feed backs are clear 所有的试模反馈明确 8 3 Total die is cleaned and washed 模具保持干净 8 4 Spare items are properly parked on die 备用物品要正确的摆放在规定的模具上 HD MD LD PPNAMESIGNATURE TOOL MAKER SECTION SUP SECTION HEAD SUP DEST DATE 日期 YESNON A FINAL YESNO PRODUCTION ENGINEERING DIVISION 生产工程部 DIE CONSTRUCTION CHECK LIST 模具验收表 NON CUTTING DIES 非切割模具 DATE 日期 SIGNATURE 签名 DATE COMMENTS 评论 SIGNATURE Trim sheets of die blocks are properly screwed and doweled as pertool drawing Proper clearance between trim die and punch is maintained 边模和冲头之间保持适当的间隙 Does stage wise component is resting on lower die Front and back relieving of steel done Shear angle is provided on top die 上模设置剪切角 Actual entry of trim steel in die block Min Max 装饰钢在模具进入 最小实际进入 最大 All stub pins are tightened and tag welded or fixed with Ana bond Gauges are provided with proper lead Shape of scrap cutter as per drawing 废料刀的形状需按照图纸要求 Gap between the butt not more than 0 04mm 边不超过0 04毫米之间的差距 Scrap cutter length more by 15mm than length of scrap 废料刀长度比废钢长15mm Scrap cutters relieved for free fall of scrap Land of scrap cutter 10mm max 废边最大剪10mm Contact area between cam and drivers to be minimum 90 凸轮和作动之间的接触面积最小值为90 Oil grooves on wear plates under slide and sides slide machined 油槽上下滑动磨损板和两侧切片加工 Does cam retard smoothly under spring pressure All piercing punches are having proper clearance 所有的冲孔冲头要有适当的间隙 Actual entry of trim steel in die block Min Max 装饰钢模块 最小实际进入 最大 Piercing holes in die steel relieved properly keeping sufficient cutting Slug holes are made and free from protrusion or step between die steel and riser Proper angle is provided in steel riser for free falling on slugs in case of side piercing operation Are two or more slugs routed through one hole as far as possible avoid such construction 尽可能避免两个或两个以上的嵌条穿过一个洞的结构 Punches not reqd for a particular component are suitably parked 不需要对特定组件的模具适当的停止 Die buttons are locked to prevent them from rotation 模具按钮锁定以防止旋转 Is blank cutting earlier than piercing 原材料要先切断 All punches backing plates are screwed 所以的冲孔都有螺纹 Die welded area have any cracks and screwed 模具焊接区域有任何裂纹和螺纹 Minimum angle of chute is 30 free fall of scrap 斜槽的最小角度是废料的 30 自由落体 Does scrap flow freely off die 废料自动流入模具凹槽 Scrap chutes and trays are made from 2 5mm sheet 废料滑槽和托盘是2 5mm薄板 Scrap chutes more than 750mm long are made folding type 废料滑槽超过750mm长折叠类型 Pierce scrap must not build up in the die 冲孔废料不能建立在模具中 Shoulder screws are tightened properly 肩螺钉紧固 Spools assembled with spring washers 线轴组装弹簧垫圈 Side pins are locked with proper retainers Die items more than 1 5Kg weight are provided with lifting holes 项目模具超过1 5kg设置吊孔装置 Safety guards of 2 5mm thick are provided around all moving parts 周围所有的移动部件都提供 2 5 毫米厚的安全警卫 All springs rubbers are covered with guard 所有弹簧要用橡胶覆盖 Die items are to be compulsorily taken out while disassembling pads are marked with red color 强制拆卸模具时要用红色标记 Proper angle is provided in steel riser for free falling on slugs in case of side piercing operation Are two or more slugs routed through one hole as far as possible avoid such construction Die items are to be compulsorily taken out while disassembling pads are marked with red color Dynamic Check List Draw 动态检查表 Component Name 零件名称 Operation Name No 工序名称 编号 Component No 零件件号 Mat