焊接工艺认可试验报告表格.doc

焊接工艺认可试验报告(WPQR)welding procedure Qualification Record 工作控制号： No. 焊接工艺名称及编号Name and serial number 08-14制造厂名称及地址Manufactures Name and address江苏胜华船舶修造有限公司材料及焊接工艺：Material and welding process焊接工艺试验日期：2008-11-24Date of welding procedure test焊接方法：钨极氩弧焊Welding process单焊道 单面焊 Single pass One side多焊道 双面焊 Multi pass Double side组合焊 背面清根 Multi process Back gouging坡口设计（草图）Test joint details(sketch with dimensions) of weld preparation焊道布置和焊接顺序（草图）Bead sequence details(sketch)接头型式：对接Joint type焊接位置：5GWelding position 母材（等级/厚度/交货状态）：316LParent metal(grade/thickness/delivery condition)焊接材料（型号/规格/等级）：TGS-316LFiller material (type/size/grade)衬垫材料：Backing 保护气体（种类/纯度）：ArShielding gas(type/purity)管子外径尺寸：30120mmPipe outside diameter焊剂：ArFlux 预热及热处理:-Preheat and postweld heat treatment焊前预热温度Preheat temperature道间温度Interpass temperature 最低值Min. 最低值Min. 最高值Max. 焊后热处理Postweld heat treatment其他说明1：Other information*施焊细节Welding details焊道Run焊接方法process焊材直径Size of FillerMaterial(mm)电流种类和极性Type ofcurrent/polarity焊接电流Current(A)电弧电压Voltage(V)焊接速度2Travel speed2(cm/min)热输入2Heat input2(kJ/cm)气流流量Gas flow rate(1/min)1氩弧焊1.6mmDC+60-152氩弧焊1.6mmDC+65-15焊工姓名Welders name环境温度 Temperature 相对湿度 %Humidity 焊接工艺认可试验报告(WPQR)(续)welding procedure Qualification Record(continued)试验项目及结果Test items and results1、非破坏性试验 Non-destructive examination 目检Visual 射线探伤Radiography 超声波探伤Ultrasonic 磁粉探伤Magnetic particle渗透探伤Liquid penetrate2、破坏性试验Destructive examination拉伸试验 Tensile tests试样Test piece抗拉强度Tensile strength(N/mm2)屈服强度Yield point(N/mm2伸长率elongation%断面收缩率Reduction of area%断裂位置Location ofrupture试验温度Test temperature横向拉伸1Transverse 1648-常温横向拉伸2Transverse 2654-常温纵向拉伸Longitudinal 弯曲试验 Bend tests角焊接破断试验 fillet weld frature试样Test piece压头直径/弯曲角度Former/angle结果result1正弯/反弯/侧弯Face/root/side3t/180好2正弯/反弯/侧弯Face/root/side3t/180好3正弯/反弯/侧弯Face/root/side3t/180好焊缝断面宏观检验（照片和结果）Macro examination经宏观检查，熔合良好，未发现缺陷。正弯/反弯/侧弯Face/root/side3t/180好纵向弯曲Longitudinal 冲击试验 Impact tests试验温度Temp. 要求：Requirement 尺寸：Size 类型：Type 缺口位置Notchlocation试验值 values(J)1 2 3平均值Average(J)备注remarks缺口位置Notchlocation试验值 values(J)1 2 3平均值Average(J)备注remarks复试Retest 硬度试验 Hardness test 测试形式和载荷 Type and load:测试位置示意图Location of hardness measurements（sketch）区域 Area硬度范围 Hardness range母材 parent material热影响区 H.A.Z焊缝 weld 焊接工艺认可试验报告(WPQR)(续)welding procedure Qualification Record(continued)附加试验（规范3.2.4.3款要求）：Additional test(s) and result(s) (According to 3.2.4.3 of Rules for material and Welding)注：Remarks：1、 如焊条/焊丝最大摆动宽度、焊道清洁方式等e.g. weaving(max. width of run), Method of interpass cleaning, etc.2、如有必要时 If required 适用 Applicable - 不适用 Inapplicable 下列缩写可用于表格填写：The following abbreviation may be used in this form.焊接方法：welding process:手工电弧焊：SMAW, 埋弧焊：SAW, 金属极气体保护焊：GMAW,钨极气体保护焊：GTAW, 药芯焊丝气体保护焊：FCAW, 气体立焊：EGW焊接位置：welding position 平焊：F; 立焊（上行）：V（up）； 立焊（下行）：V(down)； 横焊：H； 仰焊：O电流种类和极性：Type of current & polarity :交流：AC; 直流正接：DCEP; 直流反接：DCEN; 脉冲电流：Plused兹证明本焊接工艺认可过程和试验结果，符合中国船级社材料与焊接规范（2006）及其修改通报的要求。This is certify that the test process and results were found to be in compliance with the relevant Requirements of “Rules for material and welding”(2006) and Amendment promulgated by china classification society.签名：Signature 制造厂代表 日期 Manufacture Date CCS 验船师 日期 CCS surveyor Date 附件Appendix 为了保证焊接工艺认可试验的质量，并使其具有可追溯性，应提交下列文件的复印件（必要时也可进行增减）。In order to insure the quality of welding procedure test and make it traceable, copies of the documents listed below are to be submitted. (Items in the list may be added or deleted as necessary).文件清单List of Documents序号No.文件名称Document name备注Remarks1母材质量证明书Certification of base material 2焊接材料质量证明书Certification of filler material3无损检测报告NDT reports4试验报告（包括拉伸、弯曲、冲击、硬度等）Test reports（tensile tests, bend tests, impact tests, hardnes