APQPGateReview.ppt

GateReviewCheckSheet理解 GMGlobalAPQP 烟台伊诺裨智企业管理咨询 GlobalAPQP17Task Task1 产品定点策略会Task2 技术评Task3 风险评估与定点Task4 供应商项目评审Task5 进度表 问题清单Task6 可行性分析与制造承诺 QSB 2009 Task7 过程流程图Task8 DFMEATask9 设计评审Task10 工装与设备评审Task11 GP 11 GageDevelopmentProcess 2009 Task12 PFMEATask13 ControlPlanTask14 GP 12Task15 PPAPTask16 Run RateTask17 经验教训 The17TasksaretheKeyforSuccess GMGlobalAPQP理解 IntegrateSupplierPart ProductionTool offdealline 参照 GMVehicleDevelopmentStep Mule Pre ProtoMRD PilotPh II IV IntegrationVehicle MCB MfgConfirmationBuild MIBuild MatchingIBuild PPV MII Product ProductionValidationBuild MVBns MIII MfgValidationBuildnonsaleable MVBs MIV MfgValidationBuildsaleable S O P StartOfProduction S O S StartOfSales PilotPh I MRD MaterialrequiredData GMGlobalAPQP理解 GMGlobalAPQP理解 Step1 定点前活动 Task1功能性要求 SOR评审工程要求评审SOR评审售后和IPTVRFQ确定PSA对象 Task2评审报价文件RiskAssessmentL 1确定PSA计划 Task3RiskAssessment定点 SOR评审提案式样准备初始工程流程构想技术制造可行性评审COST分析 投资规模识别 报价书制定 接收开发邀请书 GMGlobalAPQP理解 IVER IntegrationVehicleEngineeringReleaseCVER ConceptVehicleEngineeringReleaseSVER StructureVehicleEngineeringRelease GlobalAPQP17TaskTask1 产品定点策略会Task2 技术评Task3 风险评估与定点Task4 供应商项目评审 GR Task5 进度表 问题清单Task6 QSBTask7 过程流程图Task8 DFMEATask9 设计评审 D R Task10 量具 工装与设备评审Task11 GageDevelopmentProcessTask12 PFMEATask13 ControlPlanTask14 GP 12Task15 PPAPTask16 Run RateTask17 经验教训 产品设计开发及验证 参考 工程设计开发及验证 好的开始是成功的一半 从一开始做好正确的事情 GMGlobalAPQP理解 GateReview CFT组织图 职责与权限 APQPProjectPlan TimingChart OpenIssue LessonsLearned 过去问题点 KPC KCCList PFD PFMEA RPN减少计划 ControlPlan Capa分析 新投资目录 Gage Tool Equipmentlist BOM 内外制作区分 开发目标 TimeFeasibilityLetter Kick OffChecklist GR 1 GR 2 GR 3 PPAPGate Within30daysofbusinessnominationadvice contract TimingChart OpenIssue LessonsLearned KPC KCCListUpdated PFDUpdated DFMEAUpdated PFMEA RPN减少计划Updated PilotControlPlan ADVP R ADVplan进度管理 SQE批准 Tool Equipment GagePlan进度管理 Gagedesignchecklist 包括Tool Equipment式样评审 GD TP3release GP 12Plan Prototypeletter PPAPPartnumberlit GQTS输入 Completed10weekspriorMatching1GA TimingChart OpenIssue LessonsLearned KPC KCCListUpdated PFDUpdated DFMEAUpdated PFMEA RPN减少计划Updated prototypeControlPlan Designletter ADVP R ADVplan Tool Equipment GagePlan Tool Equipment Gage式样反应要求 开发目标达成方案 InitiatedafterCVERandcompleted5weeksafterIVER TimingChart OpenIssue LessonsLearned KPC KCCListUpdated PFDUpdated DFMEAUpdated PFMEA RPN减少计划Updated PilotControlPlanUpdated 尺寸成绩书 MIP Tier2GP12audit结果及措施 MIP Tier2理论R R Capacityw sheet Tooling Equipment进度管理 ADVP R ADVplan进度管理 Gage认可 GRR 物流 包装 Completed3weekspriorPPVMRD TimingChart OpenIssue LessonsLearned PFDUpdated PFMEAUpdated ProductionControlPlanUpdated TierIIR Rpass GP 12I chart DrillDeepanalysis actionplan R Rproductionrun productionlaunchplan Run Rate TimingChart OpenIssue LessonsLearned KPC KCCListUpdated PFDUpdated DFMEAUpdated PFMEA RPN减少计划Updated ProductionControlPlan CustomerPCPA MIT Tier2PPAPpackage Tooling Equipmentready GP12I chart Run RatePlan SQE参观 Completed1weekpriorMVBsMRD GR 4 R RGate 参考 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 事例 1 GateReviewCheckSheet GR 1 事例 2 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 1 GateReviewCheckSheet GR 2 GateReviewCheckSheet GR 2 GateReviewCheckSheet GR 2 GateReviewCheckSheet GR 2 GateReviewCheckSheet GR 2 GateReviewCheckSheet GR 3 GateReviewCheckSheet GR 3 GateReviewCheckSheet GR 3 GateReviewCheckSheet GR 3 GateReviewCheckSheet GR 3 GateReviewCheckSheet GR 3 GateReviewCheckSheet GR 4 GateReviewCheckShee