设备故障统计表.xls

开平线设备故障记录表 日日期期班班别别故故障障设设备备名名称称故故障障情情况况描描述述 检检修修开开始始时时 间间 检检修修结结束束时时间间耗耗时时故故障障类类别别 1 5白班垛板台操作台程序停车无法复位10 2010 500 30电器 1 8中班垛板台垛板台A减速机电机齿轮脱落16 0516 400 35机械 1 8白班废边卷取机废边卷取机无动作11 0511 150 10电器 1 12中班输送辊道及对中对中气阀坏 修复处理18 0018 150 15气动 1 13白班喷码机喷码机故障15 0015 200 20电器 1 14白班垛板台后档板无动作17 1517 450 30机械 1 14白班输送辊道及对中输送辊道链条脱落10 0010 100 10机械 1 16中班喷码机喷码机故障19 2520 251 00电器 1 16中班废边卷取机废边卷取机B风机坏 更换18 3019 200 50电器 1 21中班输送辊道及对中上摆下摆汽缸调整17 1517 350 20机械 1 22中班垛板台垛板台调宽丝杆接手拉断16 0018 002 00机械 1 22中班垛板台升降油缸油管破裂22 4023 300 50液压 1 23白班剪板机横切剪阀台漏油8 009 101 10液压 1 24白班输送辊道及对中上摆下摆汽缸调整9 009 350 35气动 1 24白班垛板台阀台漏油15 0015 100 10液压 1 25白班开卷机开卷机B面轴承破损 更换8 0024 00 0016 00机械 1 25夜班开卷机开卷机B面轴承破损 更换4 098 003 51机械 1 26白班开卷机开卷机B面轴承破损 更换0 0012 0012 00机械 1 26中班1 对中对中夹送辊油缸漏油19 0019 250 25液压 1 27中班垛板台垛板台升降故障 编码器吊垂脱落19 2019 310 11电器 1 28夜班2 活套桥活套桥电机故障 无动作1 453 401 55电器 1 31白班垛板台垛板台调宽丝杆接手拉断13 5016 202 30机械 2 2中班液压站1 液压站电机A故障漏油处理20 000 004 00液压 2 2白班其它毛刷辊电机安装 接线15 3015 500 20电器 2 3白班液压站1 液压站油泵A油泵拆除8 009 101 10液压 2 3白班液压站1 液压站油阀漏油10 2511 251 00液压 2 5白班液压站1 液压站1 泵漏油 处理14 0015 301 30液压 2 5白班垛板台垛板台传动轴螺丝脱落 处理8 109 201 10机械 2 6白班1 对中1 夹送辊油管接头漏油 更换密封14 0015 001 00液压 2 7白班1 活套桥活套桥开关跳 已修好9 409 500 10电器 2 9中班液压站1 液压站油阀没有电导致部分液压设备无动作20 3021 301 00电器 2 9白班1 矫直机1 矫直机电机抱闸调紧8 409 000 20机械 2 10白班液压站1 液压站阀台无动作10 3510 500 15电器 2 13白班剪板机横切液压站油管漏油 处理13 0013 300 30液压 2 14白班剪板机横切液压站油管漏油 处理15 0016 201 20液压 2 15白班2 矫直机2 矫直机分动箱油封漏油处理13 0013 300 30液压 2 15白班2 矫直机2 矫直机分动箱油封漏油处理11 3812 000 22液压 2 15白班废边卷取机废边卷取机变频器故障 无动作8 209 201 00电器 2 15中班垛板台垛板台抛料辊报警 检查后已修复16 1716 340 17电器 2 15白班输送辊道及对中1 输送辊道变频器故障9 209 400 20电器 2 21白班垛板台垛板台调宽B面丝杆全脱 已处理9 3812 453 07机械 2 21中班垛板台垛板台侧推板气缸接手脱落 恢复22 2022 350 15机械 2 21中班3 矫直机3 矫直机报警 断电重启后正常16 3016 400 10电器 2 22夜班垛板台垛板台抛料电机线拉断 处理0 401 401 00电器 2 22白班喷码机喷码机更换保险两个10 3011 250 55电器 2 22夜班2 活套桥2 活套桥A面升降不动 处理3 224 040 42电器 2 22夜班输送辊道及对中2 辊道链条断开 处理0 000 300 30机械 2 22白班废边卷取机废边卷曲打开不能动 重新接线后修复9 159 450 30电器 2 22白班喷码机喷码机不喷清洗剂10 3011 250 55电器 2 23白班垛板台垛板台调宽接手脱落14 5017 202 30机械 2 23夜班1 对中1 对中夹送辊A面油缸漏油 紧固处理0 001 001 00液压 2 23白班其它2 操作台故障 无24v 重新接线9 3510 100 35电器 2 23白班剪板机剪刃间隙调整11 0011 150 15机械 2 23白班3 矫直机3 矫直机报警 处理8 408 500 10电器 2 24白班垛板台垛板台调宽B面丝杆拉脱 加焊13 2016 002 40机械 2 24中班开卷机开卷机B面油分配器漏油处理19 0020 001 00液压 2 24白班喷码机喷码机保险和光电开关故障 检查后修复8 008 450 45电器 2 24白班垛板台垛板台升降无动作9 3010 050 35电器 2 24白班垛板台垛板台电路故障修复11 0011 300 30电器 2 24夜班3 矫直机3 矫直机连接键的双头螺栓脱落 修复1 251 500 25机械 2 24夜班液压站1 液压站漏油已修复0 461 100 24液压 2 24中班垛板台垛板台调宽B面调整宽度16 4016 570 17机械 2 25夜班输送辊道及对中2 辊道链条脱落 恢复2 132 300 17机械 2 25中班喷码机喷码机无法清洗 故障处理18 3018 400 10电器 2 25白班打码机打码机升降坏9 4012 002 20机械 2 26中班3 矫直机3 矫直机速度慢18 4023 004 20电器 2 26白班垛板台垛板台调宽B面丝杆拉脱10 5412 001 06机械 2 26中班3 矫直机3 矫直机报警14 1014 580 48电器 2 26白班剪板机横切剪齿轮箱漏油 处理8 138 350 22液压 2 27夜班3 矫直机3 矫制直机报警1 302 260 56电器 2 27夜班输送辊道及对中2 辊道链条脱落 恢复2 402 550 15机械 2 27白班3 矫直机3 矫直机变频器参数检查 编码器更换10 4012 001 20电器 2 27白班垛板台垛板台后挡板偏移 处理9 3510 200 45机械 2 27中班垛板台垛板台调宽接手故障处理16 2817 020 34机械 2 27白班液压站1 阀台油管接头漏油 已处理8 008 200 20液压 2 27中班喷码机喷码机故障处理20 4521 000 15电器 2 27中班垛板台抛料辊接手螺栓断 处理21 4522 000 15机械 2 28夜班输送辊道及对中2 辊道电机不动 处理6 457 200 35电器 3 1夜班液压站1 阀台漏油处理0 000 150 15液压 3 2夜班垛板台垛板台1 油管破裂0 452 301 45液压 3 2夜班液压站1 阀台漏油处理3 304 000 30液压 3 2白班垛板台垛板台调宽丝杆更换8 0016 008 00机械 3 3白班垛板台抛料辊更换8 0016 008 00机械 3 4白班2 矫直机2 矫直机分动箱轴承破损更换8 0014 006 00机械 3 5夜班液压站1 阀台漏油处理0 101 151 05液压 3 5夜班垛板台垛板台调宽操作侧丝母咬死1 358 006 25机械 3 6夜班垛板台垛板台挡板小车电气拖链拉掉1 002 101 10机械 3 6白班垛板台垛板台调宽操作侧丝母咬死处理 并处理拖链8 0014 006 00机械 3 6中班输送辊道及对中1 辊道链条修复17 3018 100 40机械 3 7夜班输送辊道及对中链条脱落0 301 000 30机械 3 8白班垛板台垛板台坦克链减速机更换9 5018 308 40机械 3 8中班垛板台垛板台坦克链减速机更换19 000 005 00机械 3 9夜班垛板台垛板台PLC故障0 008 008 00电器 3 9白班垛板台垛板台PLC故障处理8 0010 002 00电器 3 9白班垛板台垛板台显示器修复15 0016 001 00电器 3 10中班垛板台垛板台升降油缸油管炸裂漏油21 0023 002 00液压 3 12夜班1 对中修切边机对中10 0010 100 10机械 3 12中班液压站漏油20 3021 000 30液压 3 13中班喷码机修喷码机21 3022 000 30机械 3 14白班垛板台垛板台漏油13 0014 001 00液压 3 15夜班1 对中修1 对中8 0015 307 30机械 3 15中班上卷小车修上卷小车20 0023 103 10机械 3 16夜班上卷小车修上卷小车0 005 105 10机械 3 16白班输送辊道及对中2 辊道链条脱落11 0011 500 50机械 3 17夜班剪板机横切剪传动侧漏油3 153 450 30液压 3 17白班剪板机横切剪压料固位杆脱落11 1013 102 00机械 3 17中班垛板台垛板台阀台接头漏油17 1017 250 15液压 3 17中班垛板台垛板台后挡板移位22 4022 500 10机械 3 20夜班开卷机开卷机抱闸电器问题0 451 000 15电器 3 20白班喷码机修喷码机9 1510 000 45机械 3 21中班输送辊道及对中2 辊道链条断脱21 0021 200 20机械 3 23白班剪板机横切剪压料固位杆脱落9 4510 050 20机械 3 24夜班垛板台垛板台报警1 152 201 05电器 3 24中班1 矫直机1 矫直机电机与减速机接手损坏 焊接处理20 3023 002 30机械 3 26夜班垛板台垛板台推板气缸坏0 200 450 25机械 3 27白班1 对中1 对中坏11 4012 000 20机械 3 28白班输送辊道及对中1 辊道变频器坏 更换8 0011 203 20电器 3 28中班剪板机横切剪间隙调整斜铁脱落处理15 0020 005 00机械 3 29白班2 活套桥2 活套抱闸调整8 409 100 30机械 3 29白班输送辊道及对中1 辊道变频器坏 更换后参数设置不对 改链条8 008 300 30电器 3 30白班1 矫直机1 夹送辊油管接头漏油10 0011 301 30液压 3 31白班1 矫直机矫直机直流电机风机脱落处理14 3014 580 28电器 4 1夜班垛板台垛板台油管破裂6 058 001 55液压 4 1白班开卷机修开卷机B面轴承10 301 4015 10机械 4 2白班剪板机横切剪油管漏油11 3911 490 10液压 4 2白班垛板台处理垛板台故障13 0813 180 10机械 4 2中班切边机切边机AB报警18 200 005 40电器 4 3白班1 矫直机修1 矫直机8 258 400 15机械 4 3白班剪板机调整横切剪间隙8 459 000 15机械 4 3中班开卷机开卷机B面轴承回装20 450 003 15机械 4 8白班开卷机焊减速机11 0711 310 24机械 4 8中班开卷机修开卷机16 5018 251 35机械 4 11夜班1 矫直机修1 矫直机0 001 201 20机械 4 11白班剪板机处理横切剪电机8 508 590 09电器 4 12中班打码机修打码机电机20 430 003 17电器 4 13夜班打码机修打码机0 001 001 00机械 4 13夜班1 矫直机1 矫直机加焊1 402 020 22机械 4 13夜班上卷小车处理上卷小车故障5 335 400 07机械 4 13白班1 矫直机修1 矫直机8 258 400 15机械 4 14夜班1 矫直机修1 矫直机制动轴2 162 390 23机械 4 14夜班1 矫直机修1 矫直机制动轴7 007 200 20机械 4 15中班1 矫直机修1 矫直机16 2021 104 50机械 4 15中班喷码机喷码机不清晰21 3521 480 13机械 4 16夜班喷码机喷码机不清晰1 351 460 11机械 4 16夜班垛板台处理垛板台漏油5 566 350 39液压 4 16中班垛板台处理垛板台漏油18 2818 380 10液压 4 17白班垛板台修垛板台调宽9 2012 223 02机械 4 17白班垛板台修垛板台气阀12 2212 420 20液压 4 17中班垛板台处理垛板台漏油16 0517 191 14液压 4 18夜班垛板台处理垛板台漏油1 301 420 12液压 4 18夜班1 矫直机1 矫直机坏2 0017 0015 00机械 4 20夜班垛板台处理垛板台漏油4 276 241 57液压 4 20白班开卷机开卷机上面漏油15 2515 450 20液压 4 21中班垛板台修垛板台光电开关19 1819 310 13电器 4 21中班开卷机开卷机夹送坏22 210 001 39机械 4 22中班垛板台处理垛板台漏油16 4316 500 07液压 4 22中班剪板机横切剪手动不动17 4619 331 47液压 4 23夜班输送辊道及对中修1 输送辊道4 354 550 20机械 4 23中班垛板台修垛板台调宽16 3016 500 20机械 4 23中班垛板台修垛板台调宽17 0017 130 13机械 4 23中班引头装置铲头漏油20 1521 151 00液压 4 24夜班开卷机开卷机漏油0 000 260 26液压 4 24夜班垛板台处理垛板台故障0 300 500 20机械 4 24夜班输送辊道及对中1 输送辊道链条断2 092 290 20机械 4 24中班垛板台垛板台升降故障16 3016 400 10机械 4 24白班开卷机更换抱闸旁边分轴8 3012 003 30机械 4 24白班垛板台更换垛板台油阀13 0015 452 45液压 4 25中班1 矫直机1 矫直机报警16 4317 000 17电器 4 26白班剪板机处理横切剪漏油13 0023 0010 00液压 4 27夜班切边机切边机油管更换4 284 500 22液压 4 28夜班2 活套桥修2 活套桥2 303 150 45电器 4 29夜班垛板台垛板台后挡板脱落5 106 351 25机械 4 29白班剪板机横切剪油管修复14 1515 050 50液压 5 8中班1 矫直机1 矫直机变频器故障17 0019 002 00电器 5 9白班垛板台垛板台气缸修复9 4011 001 20机械 5 10白班垛板台抛料辊磨辊印15 0016 001 00机械 5 12中班其它1 减速箱上方油管漏油20 0021 001 00液压 5 13中班3 矫直机精矫机磨辊印16 0017 501 50机械 5 15白班剪板机横切剪油缸漏油10 0011 001 00液压 5 15白班开卷机开卷机B面滑道软管漏油更换13 0014 001 00液压 5 19白班上卷小车上卷小车电机线断15 0016 001 00电器 5 24中班垛板台抛料辊磨辊印17 0017 550 55机械 5 26白班输送辊道及对中垛板台输送辊道电机回装8 0010 152 15电器 5 27白班上卷小车处理上卷小车电机故障13 3016 403 10电器 6 3白班开卷机开卷机A报警8 0012 504 50电器 6 5白班垛板台垛板台气缸修复10 3011 000 30机械 6 5白班其它电气全线报警13 0013 120 12电器 6 16白班废边卷取机设备自动运行修复8 368 580 22电器 6 23白班其它电气全线报警14 4714 570 10电器 7 14中班1 对中对中装置漏油处理16 1016 400 30液压 7 24中班垛板台垛板台升降开关问题处理20 3021 000 30电器 7 26中班精矫机3 矫直机传动轴脱落16 3517 351 00机械 7 27白班垛板台垛板台油泵处理8 009 301 30液压 7 27中班废边卷取机圆盘剪前压辊漏油处理16 5017 000 10液压 7 28夜班输送辊道及对中1 输送辊道链条断0 300 400 10机械 7 28夜班输送辊道及对中1 输送辊道链条断3 454 250 40机械 7 29白班精矫机3 精矫机压辊B面油缸漏油13 0014 001 00液压 7 29白班废边卷取机圆盘剪前压辊漏油处理15 0016 001 00液压 7 31中班引头装置铲头油管漏油处理22 401 002 20液压 7 25中班喷码机喷码机故障处理19 0019 300 30电器 0 00 8 4中班垛板台垛板台抛料辊磨油漆19 0021 002 00机械 8 422 0023 001 00电器 8 710 0011 001 00机械 8 1614 3014 450 15机械 8 171 矫直机抢修0 0020 3020 30机械 8 2011 0012 301 30机械 8 1514 3015 200 50电器 8 1616 000 008 00机械 8 318 0010 002 00电器 0 00 9 11白班上卷小车处理上料小车油管8 009 001 00液压 9 11白班垛板台垛板台油管漏油处理15 3017 302 00液压 9 17白班垛板台垛板台后挡板小车修复8 0010 302 30机械 9 18中班输送辊道及对中3 辊道链条掉了20 0021 001 00机械 9 20中班喷码机喷码机故障处理17 0017 300 30机械 9 21夜班输送辊道及对中2 输送辊道链条脱落4 405 000 20机械 9 24白班切边机切边地沟下油管漏油8 009 001 00液压 0 00 10 9喷码机喷码机管子堵住16 0017 001 00机械 10 10上卷小车卷子掉了18 2020 452 25机械 10 11上卷小车处理上卷小车盖板脱落8 009 001 00机械 10 23喷码机喷码机故障16 1017 301 20机械 0 00 11 5喷码机喷码机故障17 0018 001 00机械 11 102 矫直机2 压送辊漏油10 0011 001 00液压 11 18输送辊道及对中2 输送辊道辊道小轮重新定位焊接8 009 001 00机械 11 25剪板机剪刃故障10 0011 001 00机械 11 26其它电器报警16 0017 001 00电器 11 27喷码机喷码机故障15 0016 001 00机械 11 28其它电器电路恢复15 0016 001 00电器 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 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