DIHART铰刀介绍.ppt

DihartProducttechnologyDihart产品技术 DihartSpecialist Range范围 Allusualmaterial所有材料加工Allkindsofboremachining所有孔加工Expandableandsolid可调和不可调ModularandMonobloc模块式和整体式WithsolderedblankandVHM焊切削刃和整体硬质合金Startingfrom1 4mmand5xDasstandardincatolog标准产品从1 4mm开始 最长达5xD KOMETDIHARTAGTechnology Advantages优势 Highestcuttingefficiency更快的切削效率Reductionoftheoperatingtime减少操作时间Increasedtoollife增加刀具寿命Highestprecisiontoolproducing更高的刀具制造精度Highestboringquality最好的孔加工质量Accuracytosize精准的尺寸HighestSurfacequality极高表面质量Bestformandpositionaltolerance很好的形位公差Simplesthandling操作简单Withoutadjusting 1sthole goodhole 无需调整 第一个孔即为合格孔 KOMETDIHARTAGTechnology Aplicationcomparison应用对比 Singleblade单刃 Multi blade多刃 f feed进给 FR Radialforce径向力 Highercuttingefficiency更快的切削效率Improvesprocessability改进工艺能力Withoutadjusting无需调整 KOMETDIHARTAGTechnology Unstableprocess不稳定的工艺Smallfeedrate小进给 Surfaceachieve可获得的表面质量 KOMETDIHARTAGTechnology 粗加工 简单粗加工一般加工 正常车间加工精加工 精密加工 钻孔 粗镗 精镗 铰削 磨削 珩磨 挤压成形 Highspeedreaming高速铰削 KOMETDIHARTAGTechnology Stablemachineandtool稳定的机床和刀具 Volatilecuttingdata可变的加工参数 Internalcoolantsupply有内冷供应 Smalltoolrunouterror小的刀具跳动 Exactmachinecontrolsystem精准的机床控制系统 Expandable可调性 Solid不可调 Expandable可调式 Monoblock整体 Module模块 Structure结构 Productvariety产品类型 Coolant冷却 Lateral径向冷却 Internal中心内冷 Cuttingedge切削刃 Soldered焊接 VHM硬质合金 Mostdifferent更多不同 Material刀具材料 Coating涂层 DIHARTTOOLS Standard标准 Special非标 KOMETDIHARTAGTechnology Coating涂层 Cuttingmaterial刀具材料 Cuttingmaterialandcoating切削材料和涂层 ThesecuttingmaterialsandcoatingscanforalltypesofReamerstobeused ThePCDcuttingmaterialisexceptional 这些涂层和材料都可用于制造任何一款铰刀 但是PCD铰刀必须非标定制 KOMETDIHARTAGTechnology Coating涂层 切削刃几何形状 ASG 由下列尺寸决定 Bevelangle主偏角Widthofcircularland圆周刃带的宽度Backtaper倒锥Chipangle前角Clearanceangle第一和第二后角 ASGCuttingGeometry切削刃几何形状 KOMETDIHARTAGTechnology ASGCuttingGeometry切削刃几何形状 KOMETDIHARTAGTechnology ASGCuttingGeometry切削刃几何形状 KOMETDIHARTAGTechnology Unequalangularposition不等齿距分布 Taper倒锥 SummaryToolsystem刀具概述 KOMETDIHARTAGTechnology Unequaldivision不等齿距分布 Dihartreameraccordingtothediameter had2 4 6 8 10and12tooth butonlytwocuttingedgeare180 inoppositeline Pleasefindthemarkonreamerbodywhenyouaremeasuring Dihart铰刀根据直径大小有2 4 6 8 10和12齿 有且仅有一对齿夹角是180 测量直径时一定要注意观察刀具上的标记 Markofmeasuring测量标记 Cam凸起Number数字Punch mark冲压标记 Cam凸起 Qualityinspection质量检测 AllDihartreamersaremeasuringbetweenthepoints 所有的Dihart铰刀都是顶刀具的两端中心孔进行测量的 Rundsharpen chamfers圆弧倒角 BackTaper倒锥 X X ThoseRundsharpen chamfersisprovidedwithaminimumtaperandhasthetaskthereamertoleadtostabilizeandsmooththesurface 铰刀倒棱有小量倒锥 可使铰刀工作更加稳定和获得更好的工件表面质量 KOMETDIHARTAGTechnology Max Tolerance上公差 Min Tolerance下公差 Solidreamer VHM Reamer RapidsetheadTM Monomax REAMAX Expandablereamer Monomax REAMAX TS CuttingringTM LefthandfluteHM ReamerASG04 REAMAX RapidsetheadTM Monomax Manufacturingtoleranceofreamer铰刀制造公差 Toleranceofhore孔的公差 KOMETDIHARTAGTechnology Measure测量 Unequaldivision不等齿距分布onlytwocuttingedgeare180 inoppositeline有且仅有两个齿是180度夹角Toolhadbacktaper somustbemeasuringinfrontofedge 刀具有倒锥 故需在刀刃前端测量PCDtoolsmeasuringisexclusivelycontactlessPCD刀具采用非接触式测量 ThustheDihartreamerswitheconomicalworking weofferregrindanrepairserviceifnecessaryagain 为了增加Dihart铰刀的经济性 我们提供铰刀的修磨和修理服务 KOMETDIHARTAGTechnology Repairserve修理服务 KOMETDIHARTAGTechnology ProductProgram产品类型 REAMAX TSREAMAX Monomax Adjustable MonoblockMonomax Solid MonoblockCuttingRingTM SystemRapidSetHeadsTM SystemSolidCarbideReamersPCD ReamerDAH CompensationHolderDPS FloatingHolder Highperformanceandefficiencymanufacturing高性能加工 极大提高生产效率Highprecisionandreamerheadreplace高精度 高速度换刀Usualdiameterranges通用广泛的直径范围Highflexibilityandeconomical极高的灵活性和经济性Modulartoolsystem模块化刀具系统 Easyhanding操作简单 REAMAX TS Characteristics特点 Modularstructure模块化结构 REAMAX TS fixed Expandable straight Chipflow Lefthand Reaminghead Coolantoutlet Radial Internal Widechoice Cuttingmaterial Coating Constructionalstructure安装结构 Spindle拉钉 Leftandrightchuckjaws左右卡爪 holder3xDand5xD刀杆3xD和5xD Suitpin锁紧螺钉 Adjustingscrew调整螺钉 diameterrangefrom18to65mm直径范围18到65mm REAMAX TS REAMAX TS openchlampingjawwithhexagonkey使用六方扳手松开压紧卡爪Selectrightreamerhead aimatthepinandinertreamerhead 选用合适铰刀头 注意对准驱动销钉 装入铰刀头 Closedclampingjawwithhexagonkey notingrecommendedtorque 根据推荐的扭矩 使用六方扳手压紧锁紧卡爪 Assemble安装 Application应用 Task加工任务 Solution解决方案 workpiece GGG60ClutchcouplingboxMachnie MoriSeikiMH40Diameter 34H6Holelength 66mmQuality Ra3 2 Tool REAMAX TSstraightadjustable直槽 可调Adaptor REAMAX TShydraulicextensionchuckModular interface 模块化结构Adjustability直径可调Easyhanding操作简单 Cuttingmaterial DSTASG 07Averagevalues Quality Ra1 8Toollife 120mReason Tolerance Benefitsfor客户受益 Advantage优势 Vc fz th 150m min0 15mm0 4s REAMAX TS Application应用 REAMAX TS REAMAX Multi bladereamingtechnology多刃铰削技术Modulartoolsystem模块化刀具系统Highprecisionchangingthroughfaceandtapercontact锥面及端面过定位配合确保极高的换刀精度OptimisedforApplicationwithmistcoolant MMS 特别适用于微量润滑加工HighestCuttingcapacity卓越的切削性能 Highcuttingspeed高速切削 Characteristics特点 Modularstructure模块化结构 Cylindershank3xD 5xDDAH Holder5xDDiameterfrom12 0 21 999mmhad6CuttingedgeDiameterfrom22 40mmhad8CuttingedgeCuttingmaterialHM DSTCoatingTiN DBG N DJCApplicationspecificgeometry REAMAX REAMAX REAMAX Replaceablereamerhead可更换铰刀头 Holder刀杆 REAMAX Tie rod拉紧螺栓 REAMAX Clampingnut拉紧螺母 Circlip弹簧 hexagonkey六方扳手 Open endwrench开口扳手 Constructionalstructure安装结构 REAMAX Applylightgreaseontiebarthread在连接杆的螺纹表面上涂上润滑油脂Cleartaper facecontactthoroughly greasefree 对锥面进行彻底清洁 去除表面油脂 Beforetighteningthereplaceableinsertandtiebar turninaclockwisedirectionuntilitstop 在对可换铰刀头和连接杆进行紧固之前 沿着顺时针方向铰刀头到刀头不能转动为止 Diameterfrom22to40mm locatemarkonInsertandtiebarforcorrectfitting 对于直径22到40mm的刀具 连接杆和铰刀头必须保证在正确位置 标记向对应 Assemble安装 Application应用 REAMAX Task加工任务 Solution解决方案 Workpiece 42CrMo4Rockerarm1180N mm2Machine H llerHilleDiameter 16H7Holelength 20mmQuality Ra0 8 Tool REAMAX Adaptor DAH HydraulicextensionchuckwithDAH 81adaptor液压夹头带DAH81的液压刀柄Modularsystem模块化系统Hightcuttingspeed高切削速度Stability processability 工艺稳定 Cuttingmaterial HM DBG NASG 07Cuttingdata Quality Ra0 8Toollife 1200pcs24mReason Surface Benefitsfor客户受益 Advantage优势 Vc fz th 117m min0 2mm0 55s Smallestboretolerancecanbereached 可达到最小的公差精度Highestprocessability极高的工艺稳定性Compensationofwearthrougheasyadjustabel经过简易调整即可对刀具磨损进行补偿 Higheconomy经济性极高 Characteristics特点 Monomax Adjustable CylindricalshankandMorseshankDiameterfrom5 6 25 899mmHolderlength3xD 5xDAdjustable4 6toothCuttingmaterialHM DSTCoatingTiN DBG N DJCInternal Radialcoolantsupply Structure结构 Monomax Adjustable Monomax Adjustable Lateralcoolantsupply径向冷却 Intrenalcoolantsupply中心内冷 Conescrew锥形螺钉 Screwmanaging0 1mmforwards Plate0 5mmmanaging Constructionalstructure安装结构 Monomax Adjustable Adjustable调整 Screwbyhandscrewinuntilitlinesup afterwardsaround90 tighten 用六方扳手先预紧 让后再顺时针旋转90度锁紧 Settingdimension设置尺寸 Undersize Screwafter turn尺寸偏小 顺时针拧动扳手Overmeasured Screwcompletelysolve thenagainadjust尺寸偏大 调整螺钉完全松开 再次顺时针从小往大调整直径 Monomax Adjustable Application应用 Workpiece St52andGGG100Machine MazakDiameter 15H7HoleLength 16mmQuality Ra1 6 Tool MONOMAX straightadjustableAdaptor Monomax hydraulicextensionchuckonereamertomachining2differentmaterials同一把刀具同时加工两种材料Adjustable可调整 Cuttingmaterial DSTASG 09Cuttingdata Quality St52Ra0 4GGG100Ra1 2Toollife 42 5mReason Tolerance Vc fz th m minmms St52GGG100 1200 150 5 900 150 5 Task加工任务 Solution解决方案 Benefitsfor客户受益 Advantage优势 Monomax Solid Highprecisiongroundtomeasure高精度刃磨测量Forlargeboretolenreace max stability适用于孔径公差较大的孔 极高的稳定性Coolantsupplystaightontotheblades内冷系统直通刀刃Perfectaccuracytosize精确保证孔的加工尺寸DifferentCuttingmaterialandcoatings不同的切削材料和涂层 Highstability更高的稳定性 Characteristics特点 Monomax Solid CylindershankandMorseshankDiameterrange5 6 40 59mm4 8toothCuttingmaterialeHM DSTCoatingTiN DBG N DJCInternal Radialcoolantsupply Structure结构 Tool MONOMAX lefttoothAdaptor CylindershankhydraulicextensionchuckLongreaming深孔铰削Largetolerance大的孔径公差 Monomax Solid Workpiece 40CrMnMoS86 1 2312 Machine BAZDiameter 20H9HoleLength 140mmQuality Rz4 Cuttingmaterial HM TiNASG 05Cuttingdata Quality Rz2 3Toollife 35mReason Tolerance Vc fz th 80m min0 14mm3 3s Application应用 Task加工任务 Solution解决方案 Benefitsfor客户受益 Advantage优势 CuttingRingTM Multi bladeandmodular多刃和模块化设计Variouscuttingmaterialandcoating多种切削材料和涂层适用于不同的工件材料Wearcompensationbyadjustability可以通过调整来补偿磨损Highprocesscapability极强的加工能力Canberegrindedandretipped可以重复修磨和刀片重焊 Largeholereaming smalltolerance 大直径孔铰削 较小的公差要求 Characteristics特点 IncludeCylinder ABS DAH holderDiameterrang60 6 110 59 300 mmReplaceable6 12toothCuttingmaterialeHM DSTCoatingTiN DBG N DJCInternal RadialcoolantsupplyModularesystemDesignforthroughandblindhole CuttingRingTM Modularstructure模块化结构 Adjustingnut调节螺母 Conering锥环 Adjustingnut调节螺母 Bush轴套 Radialcoolantsupply侧向冷却 Throughhole通孔 Blindhole盲孔 Conescwerforcentralorlateralcoolantsupply带中心内冷或径向冷却的锥形螺钉 CuttingRing铰刀环 Holder刀杆 Holder刀杆 CuttingRingTM Constructionalstructure安装结构 Clearholder taperandcuttingringthoroughly freeofgrease对铰刀环 刀柄和锁紧螺栓的定位锥面进行清洁 去除表面油脂Applylightgreaseonthread在螺纹表面涂上润滑油脂 themarkingonholderandcuttingringmustbealignment 铰刀环与刀柄上的红色标记 必须要对准Adjustthediametertothemiddleofthetolerance left handthread 逆时针方向将铰刀环调整到被加工孔的中间公差 左螺纹 thediametercanonlymeasuredatthemarkcuttingedgeduetotheunequalangularposition 由于其余切削刃不再对称方向 只能在做过标记的刀刃处测量直径 CuttingRingTM ThroughholeAssemble通孔铰刀安装 BlindhoreAssemble盲孔铰刀安装 Themarkingonholderandcuttingringmustbealignment 铰刀环与刀柄上的红色标记 必须要对准Screwthenutontotheholderwiththesmoothfaceagainstthebush Mountthecuttingringwiththeconicalscrew 将螺母旋入刀杆 平滑面对准轴套 铰刀环用锥面螺栓加以紧固Adjustthediametertothemiddleofthetolerance逆时针方向将铰刀环调整到被加工孔的中间公差 thediametercanonlymeasuredatthemarkcuttingedgeduetotheunequalangularposition 由于其余切削刃不再对称方向 只能在做过标记的刀刃处测量直径 CuttingRingTM Clearholder taperandcuttingringthoroughly freeofgrease对铰刀环 刀柄和锁紧螺栓的定位锥面进行清洁 去除表面油脂Applylightgreaseonthread在螺纹表面涂上润滑油脂 Workpiece GGG40Machine Mandelli1984Diameter 100J7HoleLength 63mmQuality Rz12 Cuttingmaterial DSTASG 07Cuttingdata Quality Rz6 9Toollife 26mReason Quality Tool CuttingRingAdaptor HolderwithDAH connectionLargediameter大直径Smalltolerance小公差Modular模块化 Vc fz th 140m min0 2mm6s CuttingRingTM Application应用 Task加工任务 Solution解决方案 Benefitsfor客户受益 Advantage优势 RapidsetheadTM Easyhandling操作简单Perfectaccuracytosize理想的加工精度VariousCuttingmaterialandcoating不同的刀具材料和涂层OneheadcanassembledifferentHolder internalcoolantsupply同一个铰刀头可以装于不同刀杆 带中心内冷 Modular Economically模块 经济 Characteristics特点 Includingcylindershank MK ABS DAH HSKDiameterrang9 6 60mmLefthandandstraightflute4 6toothCuttingmaterialeHM DSTCoatingTiN DBG N DJCInternal Radialcoolantsupply RapidsetheadTMTM Modularstructure模块化结构 Threadedsleeve螺纹套 Assemblescrew安装螺钉 Holder刀杆 Threadpin螺钉 straight leftrapidsethead直槽 左旋快换刀头 Hexagonalwrench六方扳手 RapidsetheadTMTM Constructionalstructure安装结构 Berforetighteningturnthedrivekeysoftherapidsetheadagainstthedirectionofmachinguntilithitstheholder 沿加工时的反方向转动铰刀头 直到驱动键靠上刀头的支撑面 Tightentheleft rightscrew锁紧螺钉 Reamerheadtapermustbeslightlygreasedwithcopper 锥面必须涂有稀薄的铜油脂Cleartaperinholderthoroughly freeofgrease彻底清除刀杆内部锥面油脂Turnleft rightscrewonerotationintothehead leftscrew 将栓头螺栓旋入刀头 RapidsetheadTMTM Assemble安装 Workpiece X5CrNi18 10Machine DMG340UDiameter 24H7HoleLength 20mmQuality Ra1 6 Cuttingmaterial HM TiNASG 05Cuttingdata Quality Ra0 8Toollife 14mReason Tolerance Tool RapidsetheadTMleftheadAdaptor ABS 63connectionwithHSK A100adaptorHighquality高质量Easyhandling操作简单ModularSystem模块化系统 Vc fz th 30m min0 1mm6s RapidsetheadTM Application应用 Task加工任务 Solution解决方案 Benefitsfor客户受益 Advantage优势 Solidcarbidereamer Diameterfrom1 4to12 7mm直径从1 4mm到12 7mmHighestCuttingcapacity极高的切削性能Internalcoolantsupplyontothecuttingedge内冷直达刀尖DifferentCuttingmaterialandcoatings不同的刀具材料和涂层Straightandlefthandspiraledfordefinedchipflow供应直槽和左旋槽两种形式 Diameterfrom1 4mm直径从1 4mm开始 Characteristics特点 Solidcarbidereamer Lefthead左旋槽Forthroughholereaming适用于通孔铰削Lateralcoolantsupply径向内冷供应Goodchipcontral很好的切屑控制DST DJCwithoutcoolantDST DJC不带冷却 Straighttooth直槽Forblindhole适用于盲孔Centralcoolantsupply中心内冷供应 Structure结构 Solidcarbidereamer Workpiece Put Steel 900N mm2Machine SpecialmachineDiameter 5H8HoleLength 15mmQuality Ra2 5 Cuttingmaterial VHM TiNASG 0501Cuttingdata Quality Ra1 2 1 6Toollife 23mReason Tolerance Tool VHM REIBAHLELeftheadAdaptor HydraulicextensionchuckSmalldiameter小直径 Vc fz th 80m min0 05mm0 7s Application应用 Task加工任务 Solution解决方案 Benefitsfor客户受益 Advantage优势 PCDReamer Highestcuttingcapability极高的切削性能Higheststaabilitythroughcarbidebody硬质合金刀体保证了最高刚性Optimisedforfinishingpre castedbores最适用于预铸孔精加工Internalcoolantsupplyforthroughandblindhole分别适用于通孔和盲孔的内冷供应 Servicelifewithoutend服务无终止 Characteristics特点 PCDReamer Admissionfullsolidcarbideshank可用硬质合金做刀杆2and4 tooth2和4个切削刃Max Cutdepthforroughboring最大的粗加工切宽LatestCuttinggeometry最新的切削刃技术 Modularstructure模块化结构 PCDReamer 2tooth 4tooth IT7 690 10 690 13 5 601 20 100 4 000 20 100 690 11 690 14 9 600 20 100 9 600 20 100 Constructionalstructure安装结构 PCDReamer Workpiece AluForgeablealloyMachine BAZDiameter 8H8HoleLength 24mmQuality Ramax 1 6 Cuttingmaterial PKDASG 1101 Stirnschnitt Cuttingdata Quality Ra0 4 1 6Toollife 80000Holes2KmReason Quality Tool PCDStandardreamerAdaptor CylindershankHydraulicextensionchuckHighspeed高效Largenumberofhole大批量孔加工Economy经济 Vc fz th 163m min0 05mm3 3s Application应用 Task加工任务 Solution解决方案 Benefitsfor客户受益 Advantage优势 DAH Adjustableadaptor Compensationrunout跳动补偿 Correctionofrunoutandmisalignment纠正主轴跳动误差和错位偏差 mexactadjusting 级精度调整PreciseadjustmentontheMachine在机床上精确调整Easy problem freeinthehandling操作简单Stablestructure结构稳定Highprocesssecuritywithtool sconcentricrunning刀具良好的跳动保证了工艺的稳定性 Characteristics特点 DAH Adjustableadaptor DAH Adapter刀柄 Intermadiateconnect中间连接部件 HSKFormA BDIN69883 SKFormAD BDIN69871BTFormAD BMAS403 KOMETABS DAH Hydraulicchuck液压头 DAH withKOMETABS DAH withER25 Sleeve变径套 Collet弹簧夹套 Accessories附件 Modularstructure模块化结构 DAH Adjustableadaptor holderwithDAH connection带DAH接口的刀杆 Assemblingscrewandspringwasher安装螺钉和弹簧垫片 6x Lockingring锁紧环 AdapterwithDAH Flange带DAH法兰连接的刀柄 Threadpinforadusting调整螺钉 Threadpinfortheprotection保护螺钉 Constructionalstructure安装结构 DAH Adjustableadaptor Cleargrindingsurfacethoroughly dryandfreeofgrease彻底清洁连接面 保持干燥无油脂 Pre loadevenlywiththe6assemblingscrews pressingthespringwasherlevel 装配六个端面螺栓并对其预紧 将弹簧垫片压平 AdjustingDAH mustinthemachinespindle调整必须在机床主轴Tightenthescrewscross wise afterfastening fixtheadjustingringbulockingthesetscrew交叉锁紧六个端面螺钉 然后锁紧调整螺钉使调整环固定 Assemble安装 DAH 50HS Adjustableadaptor LittlespacerequirementintheToolchange换刀需求空间小Simplehandling操作简单Highlyprecisechangeaccuracy高换刀精度Highforcebalance动平衡性好Speedupto25 000U min最高转速可达25000rpmForminimallubrication MLC 可适用于微量润滑 Compactstructure结构紧凑 Characteristics特点 DAH 50HS Adjustableadaptor Reducingsleeveforhydraulicextensionclampingfrom 3toof16mm液压减径套直径从3到16mm DAH 50HSDIN69883 HSK63A DAH 50HSDIN69871AD SK40 DAH 50HSMAS403AD BT40 Constructionalstructure安装结构 DAH 50HS Adjustableadaptor Toolshankdiametercanupto 20mm刀杆最大夹持直径达 20mm Hydraulicclampingscrew液压锁紧螺钉 Adustingmodule调整模块 1Adjustingring调整环4Adjustingscrew调整螺钉 Adaptor刀柄 SK40 HSK63 BT40 Constructionalstructure安装结构 DAH 50HS Adjustableadaptor 4Adjutingscrew Adjustingring usingmicrometer centertheindicatorifpossibleonthegauge 使用千分表 如果可能的情况下 尽量在磨制的基准上进行测量 Runningtoolfollowmachiningdirectionbyhand findthehighpoint 用手沿刀具的加工转向旋转刀具 找出最高点 BringtheadjustingscrewonthehighpointbyRotatetheadjustingring 转动调整环 使一个调整螺钉在最高点位置 Correcthalfoftherunouterrorbyajustingscrew afterwardcontinueajusting5 mmore 通过调整螺钉使刀具往反方向移动跳动误差的一半 然后再多移动5 mPushbackthetoolatthecenterlinebyoppositeadjustingscrew 对面螺钉再往回顶 使刀具回到中心位置 Alsoadjutingother2screwslikebefore 同样调整另外2个螺钉 Intheend adjustingthe4screwsetthetoolrunouterror 2 m 最终通过调整4个螺钉使刀具跳动小于2 m Assemble安装 DihartFloatingholderDPS Lowcost低成本Longt