4-habor aceptance test pr ocedures-401系泊试验程序-下发版.doc

注 斜体字内容为船东增加部分 此修订版内容更全面 作为我厂后续 57000 船的 系泊试验 大纲 指导文件 最终的调试与报验 仍以各船实际情况为准 国裕技术部 标记 数量 修改单号 签 字 日 期 编制DESIGNER 校对 CHECKED 审核 REVIEW 标检 CERTIFIED 审定 APPROVED 船 级 CLASS 船 号 SHIP S NO 设 计 阶 段 DESIGN STAGE 共 页 TOTALE SHEETS 第 页 PAGE NO 扬州国裕船舶制造有限公司扬州国裕船舶制造有限公司 YANGZHOU GUOYU SHIPBUILDING CO LTD 1061 A10 Mar 09 Oct B V 57000吨散货船 57000DWT BULK CARRIER HABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 G1 G3 G4 修订版 A PAGE 1062 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 目录 content 1 总则general description 5 2 舵机试验steering gear test 5 3 锚机试验windlass test 8 4 系泊绞车试验mooring winches test 10 5 救生艇 救助艇及其相关装置lifeboat rescue boat and appliance 12 6 物料吊试验provision crane test 14 7 苏伊士运河灯吊杆试验 suez canal searchlight davit test 15 8 舷梯试验 accommodation ladder 15 9 引水员梯试验pilot ladder 17 10 门 窗 盖试验 test of doors window and cover 18 11 机舱行车试验E R crane test 20 12 机修设备试验 workshop equipments test 20 13 燃油及滑油快关阀试验F O and L O quick closed test 21 14 污水处理装置试验 sewage treatment test 22 15 舱底水油水分离器试验 bilge oil water seperator 22 16 焚烧炉试验incinerator test 23 17 制淡装置试验F W generator test 24 18 分油机试验 oil separator test 24 19 空压机及空气瓶试验 test of air compressor and air reservoir 25 20 机舱水雾灭火系统试验test for E R water mist fire extinguishing system 27 21 生活供水系统试验 water supply system test 27 22 机械通风系统试验 mechanical ventilation system test 28 23 CO2灭火系统试验 CO2 fire extinguish system test 29 24 水消防系统试验 water fire fighting system test 29 25 阀门遥控系统试验 valve remoting system test 31 26 压载系统试验 ballast system test 31 27 液位 温度遥测系统试验level and temperature remote system test 32 28 舱底水系统试验 bilge water system test 33 29 淡水冷却系统试验 F W cooling system test 34 30 海水冷却系统试验sea water cooling system test 34 31 油渣输送系统试验 oil sludge transferring system test 35 32 滑油输送及主机润滑系统试验 L O transferring and M E lubrication test 35 33 燃油储藏及输送系统试验F O storing and transferring system test 36 34 燃油日用系统及供油单元试验F O daily system and oil supply unit test 37 35 锅炉试验 boiler test 38 36 主推进系统试验 main propulsion system test 41 37 主电站试验 main power station test 44 38 应急电站试验emergency power station test 68 39 照明系统试验 lighting system test 72 PAGE 1063 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 40 内部通讯和报警系统试验intercommunication and alarm test 73 41 导航设备试验navigation equipment test 75 42 无线电设备试验radio equipments test 86 43 检测和报警系统 自动化系统 实验 Detectingand alarm system automation system test 88 44 其它电气设备试验 other electrical equipments 88 45 货舱进水系统试验 Cargo hold water ingress system test 89 46 克令吊试验 Crane test 90 47 舱口盖试验 Hatch cover test 93 48 甲板疏水和卫生排泄系统试验 Deck drainage system 3 记录电机的启动和工作电流以及液压系统的油压 Record down the starting and working current of elec motor as well as the oil pressure of hydraulic system 4 测量电机和电气控制设备的热绝缘电阻 Take measure of hot insulation resistance for elec motor and elec control equipment 5 在驾驶室的操纵台上做NO 1和NO 2油泵的起动 停止遥控试验及泵的自动切换功能试 验 The test of starting stopping remote controlled operations of No 1 and No 2 pumps and automatic changing function of pumps to be done on steering console in Wheelhouse 6 检查应急操舵按钮进行操舵功能的正确性和可靠性 Check the proper function and reliability of steering by emergency steering push button 试验测量数据 test data 校调压力adjust MPa 电流current A 热绝缘电阻hot insulate resistance M M 角度 angle 时间 秒 time s 压力 MP pressur 溢流阀 overflow valve 安全阀 safety valve 起动 start 工作 work 电机 elec motor 控制设备 control equipment 0 左舷35 0 aport35 左舷35 右 舷 30 aport 35 starboar d 30 右舷 35 左 舷30 starboard 35 aport 30 No 1 左舷35 0 aport 35 0 0 左舷35 0 aport 35 No 2 左舷35 右 舷 30 aport 35 starboar d 30 PAGE 1068 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 右舷 35 左 舷30 starboard 35 aport 30 左舷35 0 aport 35 0 备注 remarks 船厂认可yard approval 船东认可owner approval 船检认可surveyor approval 3 锚机试验锚机试验ANCHOR AND WINDLASS TEST 3 1 试验准备Preparation before testing 1 检查锚机 锚链 锚 掣链器 系统等安装的完整性和电气系统接线的正确性 Check completeness of anchor windlass anchor chain anchor chain stopper etc systems and correct wiring of electric system 2 测量锚机电机及控制箱冷态绝缘电阻应不小于1兆欧 Check cold insulation resistance of anchor windlass motor and control box which should be not less than 1M 3 锚机的运动部件用润滑油进行足够的润滑 All of the moving parts of windlass are to be lubricated with adequate quantity of lube oil 3 2 空载试验 No load test 1 空载正 倒车交替连续运转试验共30分钟 Continuous running test without load for ahead and astern alternatively in total 30 minutes 正车 慢速 中速 快速 空载运转15分钟 Ahead slow speed medium speed fast speed running without load for 15 minutes 倒车 慢速 中速 快速 空载运转15分钟 Astern slow speed medium speed fast speed running without load for 15 minutes 2 试验过程中液压马达 液压油泵及液压系统的阀件应工作正常 系统及各运动部件应无 漏油 异常发热及敲击现象 试验时应对液压油泵工作压力 油泵及油马达的转速进行 测量并记录 During test the valves of hydraulic motor hydraulic pump and hydraulic system should work properly no leakage ne abnormal heat generating and noise of striking happened for anchor windlass and its moving parts 3 检查液压系统中主泵安全阀调定压力应为8 2Mpa 辅泵先导阀调定压力应为5 7Mpa The settling pressure of safety valve of main pump for hydraulic system should be 8 2Mpa the settling pressure of leading valve for auxiliary pump should be 5 7Mpa 4 试验后测量电机及控制箱热态绝缘电阻应不小于1兆欧 PAGE 1069 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 After the test measure the thermal insulation resistance of electric motor and control box which should be not less than 1M 5 空载状态下进行锚机离合器挂上及脱开效用试验 Functional test of slipping clutches to be carried out for anchor windlass at the same time 电流current A 热态绝缘电阻hot insulation M 泵pump 时间 time Min 转速 revolut ion r min 出口压 力 output pressur e MPa 进口压力 input pressure MPa 电压 volta ge V 起动 start 运行 runnin g 电机 moto r 控制设备 controll equipme nt 主泵 main pump 辅泵 auxiliary pump 3 3 抛锚和收锚试验 Casting and raising tests 1 每只锚依此抛出2次 每次抛出过程中进行刹车试验2次 以检验刹车装置 Lower in turn each anchor chain on the band brakes twice and brakes twice during each lowering time so that to check the brake installation 2 进行锚收放试验 检查锚是否能方便地脱出锚链筒 同时观察锚链通过锚链筒 掣链器 和锚机链 轮时的状况 应平稳 无跳链现象 Demonstrate the anchors leave the hawse pipes easily At the same time observe the operation of the anchor chain in hawse pipe on the stopper and on the chain wheel of the anchor windlass It should be stable and not skip 3 将每根锚链放出后 检查锚链标记 根部固定情况并做弃锚装置脱钩试验 然后收起 检查锚链在锚链舱内的堆放应均匀 无打结现象 After each anchor chain being released check the marks and fitting of anchor chain end and make the founction test for the anchor releaser then put chain in locker check the storing status of the chain 4 将锚绞起 并使锚慢速导入锚链筒并检查锚与锚唇的贴合情况 Conduct anchor chain hauling with hoisting the anchors into the hawse pipes slowly Check the fitness between anchor and shell plate 5 测量起锚平均速度应不小于9 m min Measure the lifting speed of anchors average speed to be not less than 9m min 6 起锚时检查锚链冲洗系统功能的可靠性 Check the reliability of proper operation of anchor chains washing system while lifting the anchors PAGE 10610 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 7 自动拉紧系统效用 根据规格书 Auto tension system to be presented According specification 3 4 锚机遥控试验Remote control test 用布置在前桅杆的控制板遥控操纵锚机起停 检查遥控系统的可靠性 Using the control columns which are located at foremast alternatively to remotely control the two windlasses for starting and stopping respectively check the reliability of remote control system 试验测量数据 test data 电流current A 热绝缘电阻hot insulate resistance M 工况working condition 时间 time Min 转速 rev r min 工作压 力work pressur e MPa 电 压 V 启动start 运行 run 电机 motor 控制设备 control equip 抛锚 lower 左舷锚 PS 收锚 lift 抛锚 lower 左舷锚 PS 收锚 lift 试验项目test items工作压力work presure MPa 起锚速度normal lift speed r min 备注remark 左舷锚PSanchor 右舷锚SB anchor 备注 remarks 船厂认可yard approval 船东认可owner approval 船检认可surveyor approval 4 系泊绞车试验系泊绞车试验 Mooring winch test 4 1 试验准备Preparation before testing 1 检查系统的完整性和电气系统接线的正确性 Check completeness of system and correct wiring of electric system 2 系泊绞车的运动部件用润滑油进行足够的润滑 PAGE 10611 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 All of the moving parts of mooring winch are to be lubricated with adequate quantity of lube oil 3 测量系泊绞车电机及控制箱冷态绝缘电阻应不小于1兆欧 Check cold insulation resistance of mooring winch motor and control box which should be not less than 1M 4 2 空载试验 No load test 1 空载正 倒车各3分钟交替连续运转试验共30分钟 Continuous running test without load for ahead and astern alternatively at rated speed in 3 minute steps with total 30 minutes 2 试验过程中液压马达 液压油泵及液压系统的阀件应工作正常 系统及各运动部件应无 漏油 异常发热及敲击现象 试验时应对液压油泵工作压力 油泵及油马达的转速进 行测量并记录 During test the valves of hydraulic motor hydraulic pump and hydraulic system should work properly no leakage ne abnormal heat generating and noise of striking happened for system and its moving parts Measure and record the work pressure of hydraulic pump and the revolution of oil pump test procedures 1 检查货舱 机舱 舱室各风机及各起动控制器安装的正确性 Check correct of installation of fans and starting controller in cargo holds E R compartments 2 打开所有风机进出口的格栅盖 进行风机效用试验 运行半小时 测量风机起动电流 工作电流以及冷态和热态绝缘电阻 应不小于1M Open the grating covers of all fans entrance make function test of funs about for 30 minutes measure start current working current and hot insulation resistance of fans to be no less than 1M 3 检查风机遥控起动 停止的可靠性 Check the reliability of fan remoting start stop 4 Air capacity and distribion air flow to be presented For accomadation system 在1号柴油发电机气动电路断路器和岸接电源馈电断路器之间供应 2 Between the air circuit breakers of No 2 diesel generator and the feeder breaker of shore supply 在2号柴油发电机气动电路断路器和岸接电源馈电断路器之间供应 3 Between the air circuit breakers of No 3 diesel generator and the feeder breaker of shore supply 在3号柴油发电机气动电路断路器和岸接电源馈电断路器之间供应 4 Space heater interlocking with the circuit breaker of No 1 diesel generator 空气加热器与1号柴油发电机的电路断路器之间连锁 5 Space heater interlocking with the circuit breaker of No 2 diesel generator 空气加热器与2号柴油发电机的电路断路器之间连锁 6 Space heater interlocking with the circuit breaker of No 3 diesel generator 空气加热器与3号柴油发电机的电路断路器之间连锁 The air circuit breakers of each of three generator interlock with ACB of shore supply in ESB When the shore CB in ESB is closed the circuit breakers of each of three generators can not be closed The above results to be recorded in attached table 1 三台发电机每台的空气电路断路器与应急配电板上岸接电源的ACB 之间的连锁 当应急配电板上岸接控制箱关闭 每台电路断路器都不能关闭 以上结果记录在附件表格1中 The space heaters of each generator interlock with the air circuit breaker of each generator When main circuit breaker of generator is closed the space heater for this generator should be cut off The above results to be recorded in attached table 1 每台发电机的空间加热器与每台发电机的空气电路断路器之间的连锁 当发电机的主电路断路器关闭 3 Manual parallel test 手动并车试验 Manual paralleling test of two generators shall be finished by synchronoscope speed regulation switch and push button of air circuit breaker It shall not be done by power management system 两台发电机的手动并车试验用同步示波器 速度调节开关和空气断路器按钮完成 不能用电力管理 系统完成 1 4 The test to be carried out according to below conditions 测试需根据一下状态进行 A No 1 diesel generator set normal running No 2 diesel generator set ready parallel 1号柴油发电机组正常运行 2号柴油发电机组准备好并车 B No 2 diesel generator set normal running No 1 diesel generator set ready parallel PAGE 10646 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 2号柴油发电机组正常运行 1号柴油发电机组准备好并车 C No 1 diesel generator set normal running No 3 diesel generator set ready parallel 1号柴油发电机组正常运行 3号柴油发电机组准备好并车 D No 3 diesel generator set normal running No 1 diesel generator set ready parallel 3号柴油发电机组正常运行 1号柴油发电机组准备好并车 E No 2 diesel generator set normal running No 3 diesel generator set ready parallel 2号柴油发电机组正常运行 3号柴油发电机组准备好并车 F No 3 diesel generator set normal running No 2 diesel generator set ready parallel 3号柴油发电机组正常运行 2号柴油发电机组准备好并车 2 Manual start stop confirmation test of diesel generator 柴油发电机手动起停确认试验 Confirm that start stop for diesel generator on MSB can be carried out normally in accordance with following procedure 在主配电板上确认柴油发电机的起停 根据以下程序正常执行 Start push the ENGINE START push button Stop push the ENGINE STOP push button 起 按 主机启动 按钮 停 按 主机停止按钮 HEAVY CONSUMER REQUEST 大功率电器需求大功率电器需求 3 Starting test of largest motor on board 板上最大马达启动试验 The instantaneous voltage drop and frequency to be measured when the largest motor on board is started with generator at about 1 4 load respectively 当最大马达启动时 发电机约相应的1 4负荷 测量瞬时电压降落和 频率 It should be confirmed that the generator has sufficient reserve capacity to permit the start up of the largest motor in the ship in our case for Cargo Crane no 1 2 3 4 应确认发电机有足够的储备功率允许船上最大马达的启动 在我们的船上即是克令吊1 2 3 4 4 After completion of all main switchboard tests retightening of all the bolts time delay 5 1second 储备电源继电器脱扣试验 设定值为 额定电源x10 时间延时 5 1second No 1 diesel generator 1号柴油发电机 No 2 diesel generator 2号柴油发电机 NO 3 diesel generator 3号柴油发电机 Action value kW 作用值 Time S 时 间 Action value kW Time S Action value kW Time S Remark 3 Under voltage tripping test Setting value is rating voltage 35 70 电压解扣试验 设定值为额定电压 35 70 No 1 diesel generator 1号柴油发电机 No 2 diesel generator 2号柴油发电机 NO 3 diesel generator 3号柴油发电机 Remark Value of under voltage tripping V 电压 解扣值 Value of under voltage tripping V 电压解扣值 Value of under voltage tripping V 电压解扣值 4 Test of over current relay long time delay trip Setting value is rating current 115 Tripping time 120 second 过电流继电器试验 长时间延迟解扣 设定值为额定值x115 解扣时间 120 second Diesel generator柴油发电 机 Action current A 作用 电流 Action time S 作用时 间 Remark R SNo 1 T R No 2 S PAGE 10648 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 T R SNo 3 T 37 1主电站试验主电站试验main power station test Prior test at last one cylinder liner for each Engine presented 测试前 至少演示每台主机测试前 至少演示每台主机 的一个汽缸缸套的一个汽缸缸套 cold and hot crank shaft deflection 冷热态曲轴偏移冷热态曲轴偏移 37 1柴油机试验 Diesel generator engine test Table 1 DAIHATSU GENERATOR SET发电机组发电机组 1 Principal data of A C A C主要数据 1 Model 型号1FC6 502 8SA83 2 Maker s number厂商的数量 3 Apparent power 显示功率 750 kVA 4 Watt component 有功部件 600 kW 5 Power factor功率因素0 8 6 Voltage450电压 7 Current电流 962 A 8 Frequency频率60 Hz 9 Revolution转速 900 RPM 10 Phase相位 3 11 Rating 等级 continue running 持续运行 12 Insulation绝缘F 13 Enclosure外壳IP 23 14 Manufactory厂商CSIC ELECTRICA SCIEWCE 2 Principal date of diesel engine 柴油机主要数据 1 Model of diesel engine柴油机型号5DK 20 2 Rated output额定输出660 kW 3 Revolution 转速 900 RPM MIN 4 NO of cylinder 汽缸数 5 5 Cylinder bore stroke 汽缸内经 冲程 200mm 300mm 6 Mean effective pressure Mpa 平均有效压 力15 7 7 Direction of rotation选装方向 Counter clockwise as viewed from flywheel side 逆时钟 从飞轮端看 PAGE 10649 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 8 Manufactory厂商DAIHATSU 9 Produce date生产日期2009 3 The insulation test 绝缘测试 No Position位置Insulation resistance in cool condition M 冷态 绝缘电阻 Insulation resistance in hot condition M 热态 绝缘电阻 1Between stator winding and ship s hull 定子绕组和船体之间 2Between space heater and ship s hull 空间加热器个船体之间 3Between governor and ship s hull 调节器和船体之间 4Between cables from main switchboard to main generators and ship s hull 从主配电板到主发的电缆和船体之间 PAGE 10650 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 37 1 1报警系统和安全装置alarm system and safety device According maker procedure 根据厂 商程序 报警系统和安全装置的试验参见自动化明细表 其中用手动液压泵校对并整定报警及停车压 力开关或传感器的设定值 用加热方法校对并整定报警及停车温度传感器或开关的设定值 The test of alarm system and safety device refer to the automation list Use the manual hydraulic pump to check and determine the setted value of stopping100 600 kW 75 450 KW 50 300 KW 25 150 KW 0 25 50 75 100 The load change as per the following sequence when the generator runs at the rated frequency and the rated voltage the power factor about 1 0 under each working condition 100 600 kW 75 450 KW 50 300 KW 25 150 KW 0 25 50 75 100 记 录 每级负荷下的电 压 电 流 频 率 在各种负荷下 发电机稳态电压调整率应在 2 5 内 Record the volage current and frequency under the load of each stage Under all loadings the adjusted rate of steady voltage of the generator about within the range of 2 5 负荷load No Kw 电压 voltage V 电流 current A 功率因数 power factor cos 频率 frequency Hz 稳态电压调整率 adjusted rate of the steady voltage 100 75 50 25 50 75 1 100 100 75 50 25 50 75 2 100 37 1 7调 速 器 试 验governor test 当柴油发电机负荷由100 突然降到零时 对600kw D G 100 0 50 100 要观察瞬态频率 瞬态电压 稳态频率 稳态电压 按厂商标准 当柴油发电机负荷稳 定在零负载时 突 加 50 的额定负荷 待机组稳定后 然后突加 50 额定负荷 观 察瞬态频率 瞬态电压 稳态频率 稳态电压 记 录瞬态转速 稳定转速和稳定时间 When the load of the diesel engine drops from 100 to zero suddenly 600kw D G 100 0 50 100 observe the transient requency transient voltage steady frequency and steady voltage as per maker s standard When the load of the diesel engine stabilize at zero add 50 rated load suddenly wait the engine set to be steady PAGE 10658 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 observe the transient frequency transient voltage steady frequency and steady voltage record the transient revolution steady revolution and steady time 次 数 tim es 状态condition 负 荷 load VA r m in Hz 稳定 时间 stead y time S 瞬时调速 率 transient adjusted rate 稳态调 速率 stea dy speed goverv ing rate 瞬时调压 率 transie nt pressure adjusted rate 100 off 0 突降drop suddenly steady0 0 on 50 steady50 on50 steady100 1 突加 add suddenly 37 1 8并联运行试验 用水电阻 parallel running test use water resistance 主发电机并联运行试验 检查发电机并联运行的可靠性 三 台 发 电 机 中 每 二 台 做 并联运行 发电机共带上75 总额定负荷 电压 频率设定额定值 按下述顺序去改变负 荷 总额定负荷的百分比 在整个 过程中不得调整电压和频率 75 50 25 50 75 100 75 Make parallel running test for the main generator check the reliability of parallel running of the generator among three generators every two generators do parallel running the generator brings 75 of the total rated load set rated value for voltage and frequency change the load as per the following sequence percent of the total rated load during the curse the voltage and frequency couldn t be adjusted 75 50 25 50 75 100 75 在上述每个工作点上 测量每台发电机的有功功率 电压和频率 各发电机所承担的有功 功率与总功率按机组额定比例分配值之差不应大于15 On the above mentioned working point measure the active power voltage and frequency of each generator The assigned value difference between the active power beared by each generator and the total power as per the rated ratio of the generator set is no more than 15 总额定负荷 The total rated load No 1No 2Effect power load T L K w VAHzcos K w Acos K w Acos 12 PAGE 10659 SC4439 GY 946 01SYHABOR ACEPTANCE TEST PROCEDURES 系泊试验大纲 AREA 0 0625m2 37 1 9自动并联和自动解列试验 Automatic parallel and automatic parallel off test 37 1 9 1 NO 1机组运行供电 NO 2机组备用 Make NO 1 generator set running to supply power NO 2 generator set stand by 1 增