吊车的使用和操作.doc

CSPC NANHAI PETROCHEMICALS PROJECT 中中 海海 壳壳 牌牌 南南 海海 石石 化化 项项 目目 CRANES USE AND OPERATION 吊吊车车的使用和操作的使用和操作 PROJECT PROCEDURE PR 8710 0000 0009 项目程序 PR 8710 0000 0009 Project Management Contractor PMC 项目管理承包商 PMC REV 版本 DATE 日期 REASON FOR ISSUE 发布原因 BY 发布人 CHK D 审核人 QA 质保 APPR 批准人 0028 Jan 02Issued for ITB 招标用PAFJRDD 0131 May 02 Incorporated Chinese Translation 加入中文翻译 AZJRDD 0221 Mar 03 Incorporated EPC and C contractors responsibility加入总承 包商和施工承包商的职 责 DKTKOBCLKMC 0314 Aug 03 Add items in Inspection check list for cranes DKTKOBCLKMC DOCUMENT ISSUE REVISION INFORMATION Document PR 8710 0000 0009 Crane use and operation Current Revision Rev031 Reason for Issue Revision This document is revised because Inspection sheet for crane does not include certain safety devices on crane Amend Chinese translation in some paragraphs Description of Change Attachment A Daily check list for RT and Hydraulic Truck Crane 1 Add the following in Safety Items Load Moment Indicator Anti Two Block Attachment B Daily check list for Crawler crane 1 Add the following in Safety Items Anti Two Block Boom angle limit switch Attachement C Inspection Report for Crawler crane 1 Add the following in Safety Items Load moment Indicator Anti Two Block Boom Angle limit Switch Attachment D Periodic Inspection Report for RT and Pedestal Hydraulic 1 Add the following in Safety Items Load Moment Indicator Anti two block Attachment E Periodic Inspection Report Truck Cranes 1 Add the following in Safety Items Anti Two Block Load Moment Indicator Paragraph 3 2Modify Chinese translation 3 7Modify Chinese translation 4 1Modify Chinese translation on heading 5 1 1 Modify Chinese translation 5 1 2 Modify Chinese translation 5 1 3 Modify Chinese translation 5 1 5 Modify Chinese translation 5 1 6 Modify Chinese translation 5 1 7 Modify Chinese translation 5 2 1 Modify Chinese translation 5 2 2 Modify Chinese translation 5 2 6 Modify Chinese translation 5 2 7 Modify Chinese translation 5 3Modify Chinese translation 5 4 Applicability This document applies to EPC and C contractors and other third party crane rental Name of contact person Dennis Kiu Contact Number 86 752 556 5944 CRANES USE AND OPERATION 吊车的使用和操作吊车的使用和操作 TABLE OF CONTENTS 目目 录录 No Page 编号 页码 1 0PURPOSE 目 的5 2 0SCOPE 范 围5 3 0DEFINITIONS 定 义7 4 0RESPONSIBILITIES 责 任9 5 0INSTRUCTIONS 说 明9 6 0REFERENCES 参考文献19 7 0ATTACHMENTS 附 件19 1 0PURPOSE目目 的的 This procedure describes the guideline for operation inspection and maintenance of cranes and lift equipment on all BSF projects including EPC or C contractors and or third party crane rentals The intent of this procedure is to establish baseline requirements for every BSF construction project The baseline requirements addressed are as follows 本程序描述了BSF项目上各方 包括总承包商或施工承包商和 或第三方租赁商在操作 验收和保养吊车和起重设备方面的要求和责任 本程序旨在建立适用于每个BSF施工项 目上的基本要求 这些基本要求包括如下内容 Planning 计划 Crane selection 在运动索中 一股绳中的任意六条或一股绳中有三条断裂 II Wear of one third original diameter of outside individual wires Kinking crushing bird caging or any other damage resulting in distortion of the rope structure 外部钢绳原直径1 3的被磨损 打结 变形 成鸟笼状或其他任何由于钢绳结构变形而造成的损坏 III Evidence of any heat damage from any cause 由于任何原因造成的热损坏 IV Reductions from nominal diameter of more than one sixty fourth inch for diameters up to and including five sixteenths inch one thirty second inch for diameters three eights inch to and including one half inch three sixty fourths inch for diameters nine sixteenths inch to and including three fourths inch one sixteenth inch for diameters seven eights inch to 1 1 8 inches inclusive three thirty seconds inch for diameters 1 1 4 to 1 1 2 inches inclusive 最大公称直径为5 16 包括5 16 的钢绳直径减少值大于1 64 直径为3 8 到1 2 包括1 2 的钢绳的直径减少值大于1 32 直径为 9 16 到3 4 包括3 4 的钢绳的直径减少值大于3 64 直径为7 8 到1 1 8 的钢绳的直径减少值大于1 16 直径为1 1 4 到1 1 2 的钢绳的直径减少值大于1 16 V In standing ropes more than two broken wires in one lay in sections beyond end connections or more than one broken wire at an end connection 在静止索中 在末端连接处每股中有两根以上的断绳或在末端连接出有1根以上的断绳 VI Wire rope safety factors shall be in accordance with American National Standards Institute B20 5 1968 or SAE J959 1966 钢绳安全系数应符合美国国家标准协会B20 5 1968或SAE J959 1966的要求 Excerpt from Chapter 5 2 Inspection Testing and Maintenance 5 2章 检验 测试和维护节选 PERIODIC INSPECTION定期验收定期验收 Defined as one to twelve month intervals or as specifically recommended by the manufacturer Complete inspections of the crane shall be performed by a qualified person at intervals as generally recommended below 定期验收指按照1到12个月的间隔 或按照厂家的推荐 完成的吊车验收应由合格人员按照建议的间隔执行 Complete inspection of crane shall be performed at intervals as generally defined depending upon its activity severity of service and environment intervals or as specifically indicated below Any deficiencies such as listed shall be carefully examined and determination made as to whether they constitute a safety hazard 完成的吊车验收应按照 该间隔是根据其任务 工作激烈程度 工作环境规定的间隔或下面规定的间隔进行 任何类似下面所列的分歧均应仔细审 查并判定其是否构成安全危威胁 1 Deformed cracked or corroded members in the crane structure and boom 吊车结构和吊臂中变形 开裂或腐蚀的部件 2 Loose bolts or rivets 松动的螺栓或铆钉 3 Cracked or worn sheaves and drums 滑轮或轮毂上有裂缝或磨损 ATTACHMENT F Form 8710 0000 0009 F Rev 021 附件附件F 表 表8710 0000 0009 F 021版 版 ANNUAL INSPECTION FORM 年年 检检 表表 Page 4 of 5 第4页 共5页 4 Worn cracked or distorted parts such as pins bearings shafts gears roller and locking devices 部件磨损 开裂或变形 如销子 轴承 轴 齿轮 滚轴和锁定装置等等 5 Excessive wear on brake and clutch system parts linings pawls and ratchets 刹车和离合器系统部件 刹车垫 棘轮和掣爪的老化 6 Load boom angle and other indicators over their full range for any significant inaccuracies 由于任何明显的误差负荷 吊臂或其它指示仪超过其最大范围 7 Gasoline diesel electric or other power plants for improper performance or non compliance with safety requirements 汽油 柴油电气或其它电源等异常表现或不符合安全要求 8 Excessive wear of chain drive sprockets and excessive chain stretch 链条传动轮的磨损或链条的拉伸 9 Crane hooks Magnetic particle or other suitable crack detecting inspection should be performed at least once each year 吊钩 应使用磁粉检测或其它适当的裂缝检测方法每年至少检测一次 10 Travel steering braking and locking devices for malfunction 检查驾驶操纵杆 刹车和锁定装置是否正常 11 Excessively worn or damaged tires 轮胎是否过度磨损或损坏 ATTACHMENT F Form 8710 0000 0009 F Rev 01 附件附件F 表 表8710 0000 0009 F 01版 版 ANNUAL INSPECTION FORM 年年 检检 表表 Page 5 of 5 第5页 共5页 B30 10 1 2 3 1996 Hooks having any of the following conditions shall be removed from service until repaired or replaced 在出现如下情况时 应将停止使用吊钩 除非对其进行修理或更换 1 Deformation Any bending or twisting exceeding 10 deg or as recommended by the manufacturer from the plane of the unbent hook 变形 正常吊钩出现超过10度 或厂家推荐 的弯曲或扭曲 2 Throat Opening Any distortion causing an increase in throat opening exceeding 15 or as recommended by the manufacturer 吊钩开口处 任何扭曲导致吊钩开口处超过15 或厂家推荐值 3 Wear Any wear exceeding 10 or as recommended by the manufacturer of the original section dimension of the hook or its load pin 磨损 吊钩截面周长或承载销超过磨损超过10 或厂家推荐值 4 Inability to Lock Any self locking hook that does not lock 锁定装置失效 任何自锁装置无法锁定 5 Inoperative Latch Any latch that does not close the hook s throat 闩定装置无法操作 任何闩定装置无法关闭吊钩开口 Hydraulic and pneumatic hose fittings and tubing inspection 液压和空气软管 管件和仪表管检查 1 Evidence of leakage at the surface of the flexible hose or its junction with the metal and couplings 软管表面或软管与金属和