工艺方案的设计

Pushing ahead East North West development facilitating shanty complete xincheng West Road stability and reconstruction of the street Star Ding garden built century Garden District subject public housing construction heating the gas expansion accelerated implementation Jing Rui River and bridge style line solid shaft further expanded the town development Beautiful country adhere to the advance and typical for a group to lead According to ecological lay based and industry increased income and live upgrade civilization and culture rich connotation of thought caught built beautiful village and whole village advance and easily relocation and five modified three built project near 30 a depth into ecological and industry and culture and tourism elements high standards caught party original city Liu and jade are Xia AO model village in province City set has benchmark Four is equal benefits to promote sharing coordinated development of various social undertakings In the case of rigid spending slowing revenue growth increase financial 75 to the people s livelihood the masses have more access in the sharing Cuoban something good and benefit Adhere to the affordable best carefully cuoban village oil water and heat cultural city and County columns practical developments benefit families bring more welfare to the masses Development of social convenience Acceptance of balanced development of compulsory education through the national assessment the County vocational education center was named top School of vocational education in China the third batch of national reform and development model through provincial Five is to deepen reform and innovation to break bottlenecks and endogenous development of effective fire As an engine of dynamism adding reform key to adopting reform measures stress energy and break bottlenecks and promoting development Pay close attention to the key areas of reform Conscientiously implement the provincial deployment and cancel adjustment to undertake the administrative approval items according to Regulation 347 to further improve administrative efficiency continuing deepening reform for poverty alleviation speeding up rural land right registration certification pilot project encouraging the orderly transfer of land management utilize the land resources in order to promote scale management laid the Foundation Actively cultivate the market Firmly establish a market oriented nurturing family farms industrial users professional cooperation organization new market management main body 456 effectively improve the industry intensive and marketization of encouraging support social capital into the small micro credit urban development culture and tourism public services and other areas easing development shortfall To promote mass innovation To support the rural sector to use new thinking and new ideas creative work incentives such as actively promoting financial intermediation bring added 159 in non public enterprises individually 1540 created a 工艺方案的设计 工艺方案设计原则 工艺方案设计原则 1 设计工艺方案应在保证产品质量的同时 充分考虑生产周期 成本和环境保护 2 根据本企业能力 积极采用国内外先进工艺技术和装备 以不断提高企业工艺水平 设计工艺方案的依据 设计工艺方案的依据 1 产品图样及有关技术文件 2 产品生产大纲 3 产品的生产性质和生产类型 4 本企业现有生产条件 5 国内外同类产品的工艺技术情报 6 有关技术政策 7 企业有关技术领导对该产品工艺工作的要求及有关科室和车间的意见 工艺方案的分类 工艺方案的分类 新产品样机试制工艺方案 新产品样机试制 包括产品定型 下同 工艺方案应在评价产 品结构工艺性的基础上 提出样机试制所需的各项工艺技术准备 工作 新产品小批试制工艺方案 新产品小批试制工艺方案应在总结样机试制的基础上 提出指 投产前需进一步改进及完善准备工作 批量生产工艺方案 批量生产工艺方案应在总结小批试制情况的基础上 提出批量投产前 需进一步改进及完善工艺工装和生产组织措施的意见和建议 老产品改进工艺方案 老产品改进工艺方案主要是提出老产品改进设计后的工艺组织措施 新产品样机试制工艺方案的内容 新产品样机试制工艺方案的内容 1 对产品结构工艺性的评价和对工艺工作量的大体估计 2 提出自制件和外协件的初步划分意见 3 提出必须的特殊设备的购置或设计 改装意见 4 必备的专用工艺装备设计 制造意见 5 关键零 部 件的工艺规程设计意见 6 有关新材料 新工艺的试验意见 7 主要材料和工时的估算 新产品小批试制工艺方案的内容 新产品小批试制工艺方案的内容 1 对样机试制阶段工艺工作的小结 2 对自制件和外协件的调整意见 3 自制件的工艺路线调整意见 4 提出应设计的全部工艺文件有要求 5 提出主要零件的工艺方法 6 对专用工艺装备的设计意见 7 对专用设备的设计或购置意见 8 对特殊毛坯或原材料的要求 9 对工艺工装的验证要求 10 对关键件的制造周期或生产节拍的安排意见 11 根据产品复杂程度和技术要求所需的其他内容 批量生产工艺方案的主要内容 批量生产工艺方案的主要内容 1 对小批试制阶段工艺工装验证情况的小结 2 工艺关键件质量攻关措施意见和关键工序质量控制点设置意见 3 工艺文件和工艺装备的进一步修改 完善意见 Pushing ahead East North West development facilitating shanty complete xincheng West Road stability and reconstruction of the street Star Ding garden built century Garden District subject public housing construction heating the gas expansion accelerated implementation Jing Rui River and bridge style line solid shaft further expanded the town development Beautiful country adhere to the advance and typical for a group to lead According to ecological lay based and industry increased income and live upgrade civilization and culture rich connotation of thought caught built beautiful village and whole village advance and easily relocation and five modified three built project near 30 a depth into ecological and industry and culture and tourism elements high standards caught party original city Liu and jade are Xia AO model village in province City set has benchmark Four is equal benefits to promote sharing coordinated development of various social undertakings In the case of rigid spending slowing revenue growth increase financial 75 to the people s livelihood the masses have more access in the sharing Cuoban something good and benefit Adhere to the affordable best carefully cuoban village oil water and heat cultural city and County columns practical developments benefit families bring more welfare to the masses Development of social convenience Acceptance of balanced development of compulsory education through the national assessment the County vocational education center was named top School of vocational education in China the third batch of national reform and development model through provincial Five is to deepen reform and innovation to break bottlenecks and endogenous development of effective fire As an engine of dynamism adding reform key to adopting reform measures stress energy and break bottlenecks and promoting development Pay close attention to the key areas of reform Conscientiously implement the provincial deployment and cancel adjustment to undertake the administrative approval items according to Regulation 347 to further improve administrative efficiency continuing deepening reform for poverty alleviation speeding up rural land right registration certification pilot project encouraging the orderly transfer of land management utilize the land resources in order to promote scale management laid the Foundation Actively cultivate the market Firmly establish a market oriented nurturing family farms industrial users professional cooperation organization new market management main body 456 effectively improve the industry intensive and marketization of encouraging support social capital into the small micro credit urban development culture and tourism public services and other areas easing development shortfall To promote mass innovation To support the rural sector to use new thinking and new ideas creative work incentives such as actively promoting financial intermediation bring added 159 in non public enterprises individually 1540 created a 4 专用设备或生产自动线的设计制造意见 5 有关新材料 新工艺的采用意见 6 对生产节拍的安排和投产方式的建议 7 装配方案和车间平面布置的高速意见 老产品改进工艺方案的内容 老产品改进工艺方案的内容可参照新产品的有关工艺方案办理 工艺方案设计程序 1 产品工艺方案应由产品主管工艺人员根据设计工艺方案依据中规定的各项资料 提出几 种方案 2 组织讨论确定最佳方案 并经工艺部门主管审核 3 审核后送交总工艺师或总工程师批准 工艺文件完整性基本要求 JB Z187 2 88 项目 内 容 基本要求 1 工艺文件是指导工人操作和用于生产 工艺了管理的主要依据 要做到正确 完整 统 一 清晰 2 工艺文件的种类和内容应根据产品的生产性质 生产类型和产品的复杂程度有所区别 3 产品的生产性质是指样机试制 小批量试制和正式批量生产 样机试制主要是验证产品 设计结构 对工艺文件不要求完整 各企业可根据具体情况而定 不批试制主要是验证工 艺 所以小批试制的工艺文件基本上应与正式批量生产的工艺文件相同 不同的是后者通 过小批试制过程验证后的修改补充 更加完善 4 生产类型是企业 或车间 工段 班组 工作地 生产专业化程度的分类 生产类型的 划分方法见表 3 6 5 产品的复杂程度 由产品结构 精度和结构工艺性而定 一般可分为简单产品和复杂产 品 复杂程度由各企业自定 6 按生产类型和产品复杂程度不同 对常用的工艺文件完整性作了规定 使用时 各企业 可根据各自工艺条件和产品需要 允许有所增减 常用工艺文件 1 产品结构工艺性审查记录 记录产品结构工艺性审查情况的一种工艺文件 2 工艺方案 根据产品设计要求 生产类型和企业的生产能力 提出工艺技术准备工作具 体任务和措施的指导性文件 3 产品零 部件工艺路线表 产品全部零 部 件 设计部门提出外购件的除外 在生产 过程中所经过部门 科室 车间 工段 小组或工种 的工艺流程 供工艺部门 生产计 划调度部门使用 4 工艺卡片 5 操作指导卡片 作业指导书 指导工序质量控制点上的工人生产操作的文件 6 检验卡片 根据产品标准 图样 技术要求和工艺规范 对产品及其零 部件的质量特 性的检测内容 要求 手段作出规定的指导性文件 7 工艺附图 与工艺规程配合使用 以说明产品或零 部件加工或装配的简图或图表应用 8 工艺守则 某一专业工种所通用的一种基本操作规程 9 工艺关键件明细表 填写产品中所有技术要求严 工艺难度大的工艺关键件的图号 名 称和关键内容等的一种工艺文件 10 工序质量分析表 用于分析工序质量控制点的每个特性值 操作者 设备 工装 材料 方法 环境等因素对质量的影响程度 以使加工质量处于良好的控制状态的一种工艺文件 Pushing ahead East North West development facilitating shanty complete xincheng West Road stability and reconstruction of the street Star Ding garden built century Garden District subject public housing construction heating the gas expansion accelerated implementation Jing Rui River and bridge style line solid shaft further expanded the town development Beautiful country adhere to the advance and typical for a group to lead According to ecological lay based and industry increased income and live upgrade civilization and culture rich connotation of thought caught built beautiful village and whole village advance and easily relocation and five modified three built project near 30 a depth into ecological and industry and culture and tourism elements high standards caught party original city Liu and jade are Xia AO model village in province City set has benchmark Four is equal benefits to promote sharing coordinated development of various social undertakings In the case of rigid spending slowing revenue growth increase financial 75 to the people s livelihood the masses have more access in the sharing Cuoban something good and benefit Adhere to the affordable best carefully cuoban village oil water and heat cultural city and County columns practical developments benefit families bring more welfare to the masses Development of social convenience Acceptance of balanced development of compulsory education through the national assessment the County vocational education center was named top School of vocational education in China the third batch of national reform and development model through provincial Five is to deepen reform and innovation to break bottlenecks and endogenous development of effective fire As an engine of dynamism adding reform key to adopting reform measures stress energy and break bottlenecks and promoting development Pay close attention to the key areas of reform Conscientiously implement the provincial deployment and cancel adjustment to undertake the administrative approval items according to Regulation 347 to further improve administrative efficiency continuing deepening reform for poverty alleviation speeding up rural land right registration certification pilot project encouraging the orderly transfer of land management utilize the land resources in order to promote scale management laid the Foundation Actively cultivate the market Firmly establish a market oriented nurturing family farms industrial users professional cooperation organization new market management main body 456 effectively improve the industry intensive and marketization of encouraging support social capital into the small micro credit urban development culture and tourism public services and other areas easing development shortfall To promote mass innovation To support the rural sector to use new thinking and new ideas creative work incentives such as actively promoting financial intermediation bring added 159 in non public enterprises individually 1540 created a 11 工序质量控制图 用于对工序质量控制点按质量波动因素进行分析 控制的图 12 产品质量控制点明细表 填写产品中所有设置控制点的零件图号 名称及控制点名称等 的一种工艺文件 13 零 部件质量控制点明细表 填写某一零 部 件的所有质量控制点 名称 控制项目 控制标准 技术要求等的一种工艺文件 14 外协件明细表 填写产品中所有外协件的图号 名称和加工内容等的一种工艺文件 15 配作件明细表 填写产品中所有需配作或合作的图号 名称和加工内容等的一种工艺文 件 16 零件明细表 当该产品不采用零 部 件工艺路线表或此表表达不够时 需编制按 车间或按工种划分的 零件明细表 起指导组织生产的作用 例如 油漆 热处理 光 学 表面处理等零件明细表 17 外购工具明细表 填写产品在生产过程中所需购买的全部刀具 量具等的名称 规格与 精度等的一种工艺文件 18 组合夹具明细表 填写产品在生产过程中所需的全部组合夹具的编号 名称等的一种工 艺文件 19 企业标准工具明细表 填写产品在生产过程中所需的全部本企业标准工具的名称 规格 精度等 的一种工艺文件 20 专用工艺装备明细表 填写产品在生产过程中所需的全部专用工装的编号 名称等的一 种工艺文件 21 工位器具明细表 填写产品在生产过程中所需的全部工位器个的编号 名称等的一种工 艺文件 22 专用工艺装备设计文件 专用工装应具备完整的设计文件 包括专用工装设计任务书 装配图 零件图 零件明细表 使用说明书 简单的专用工装可在装配图中说明 23 材料消耗工艺定额明细表 填写产品每个零件在制造过程中所需消耗的各种材料的名称 牌号 规格 重量等的一种工艺文件 24 材料消耗工艺定额汇总表 将 材料消耗工艺定额明细表 中的各种材料按单台产品汇 总填列的一种工艺文件 25 工艺文件标准化审查记录 对设计的工艺文件 依据各项有关标准进行审查的记录文件 26 工艺验证书 是记载工艺验证结果的一种工艺文件 27 工艺总结 新产品经过试生产后 工艺人员对工艺准备阶段的工作和工艺 工装的试用 情况进行记述 并提出处理意见的一种工艺文件 28 工艺文件目次 产品的有工艺文件的清单 工艺纪律管理及考核内容 项目 内 容 基本要求 严格工艺纪律是加强工艺管理的重要内容 是建立企业正常生产秩序 确保产品 质量 安全生产 降低消耗 提高效益的保证 企业各级领导和有关人员都应严格执行工 艺纪律 工艺纪律的主要内容 1 企业领导及职能部门的工艺纪律 1 企业要有健全 统一 有效的工艺管理体系和完整 有效的工艺管理制度及各类人员岗 位责任制 2 工艺文件必做到正确 完整 统一 清晰 3 生产安排必须以工艺毛坯和外购件 外协件必须符合设计和工艺要求 4 凡投入生产的材料 毛坯和外购件 外协件必须符合设计和工艺要求 Pushing ahead East North West development facilitating shanty complete xincheng West Road stability and reconstruction of the street Star Ding garden built century Garden District subject public housing construction heating the gas expansion accelerated implementation Jing Rui River and bridge style line solid shaft further expanded the town development Beautiful country adhere to the advance and typical for a group to lead According to ecological lay based and industry increased income and live upgrade civilization and culture rich connotation of thought caught built beautiful village and whole village advance and easily relocation and five modified three built project near 30 a depth into ecological and industry and culture and tourism elements high standards caught party original city Liu and jade are Xia AO model village in province City set has benchmark Four is equal benefits to promote sharing coordinated development of various social undertakings In the case of rigid spending slowing revenue growth increase financial 75 to the people s livelihood the masses have more access in the sharing Cuoban something good and benefit Adhere to the affordable best carefully cuoban village oil water and heat cultural city and County columns practical developments benefit families bring more welfare to the masses Development of social convenience Acceptance of balanced development of compulsory education through the national assessment the County vocational education center was named top School of vocational education in China the third batch of national reform and development model through provincial Five is to deepen reform and innovation to break bottlenecks and endogenous development of effective fire As an engine of dynamism adding reform key to adopting reform measures stress energy and break bottlenecks and promoting development Pay close attention to the key areas of reform Conscientiously implement the provincial deployment and cancel adjustment to undertake the administrative approval items according to Regulation 347 to further improve administrative efficiency continuing deepening reform for poverty alleviation speeding up rural land right registration certification pilot project encouraging the orderly transfer of land management utilize the land resources in order to promote scale management laid the Foundation Actively cultivate the market Firmly establish a market oriented nurturing family farms industrial users professional cooperation organization new market management main body 456 effectively improve the industry intensive and marketization of encouraging support social capital into the small micro credit urban development culture and tourism public services and other areas easing development shortfall To promote mass innovation To support the rural sector to use new thinking and new ideas creative work incentives such as actively promoting financial intermediation bring added 159 in non public enterprises individually 1540 created a 5 设备必须确保正常运转 安全 可靠 6 所有工艺装备应经常保持良好的技术状态 计量器具应坚持周期检定 以保证量值正确 统一 清晰 7 要有专业培训制度 做到工人初次上岗前必须经过专业培训 做到定人 定机 定工种 2 生产现场工艺纪律 1 操作者要认真做好生产前的准备工作 生产中必须严格按设计图纸 工艺规程和有关 标准的要求进行加工 装配 对有关时间 温度 压力 真空度 电流 电压 材料配方 等工艺参数 除严格按规定执行外 还应做好记录 以便存档备查 2 精密 大型 稀有设备的操作者和焊工 锅炉工 电工有无损检测人员等必须经过严 格考核 合格后发给操作证 凭操作证操作 3 新工艺 新技术 新材料和新装备必须经验证 鉴定合格后纳入工艺文件方可正式使 用 4 生产现场应做好定置管理和文明生产 1 各企业都应有严格的工艺纪律检查 考核制度与办法 2 全厂性的工艺纪律应有厂长和总工程师 或总工艺师 组织工艺 质量管理 检验 生产等有关职能部门进行检查评定 生产现场的工艺纪律应有检查部门负责日常监督 车 间 工段领导负责进行定期检查考核 3 工艺纪律主要考核内容 1 工艺管理机构 职能落实和人员的配备 2 工艺管理制度是否完备 3 技术文件的正确率 完整率与统一率 4 工艺文件的贯彻率 5 设备和工艺装备的完好率 6 计量器具的周期检定率 7 生产的均衡率 8 定人 定机 定工种的符合率 9 定置管理和文明生产情况 4 工艺纪律细则由各企业自定 以上是工艺纪律的考核内容 工艺验证 验证范围 凡需批量生产的新产品 在样机试制鉴定后批量生产前 均需通过小批试制进 行工艺验证 基本任务 通过小批试生产考核工艺文件和工艺装备的合理性和适应性 以保证今后批量 生产中产品质量稳定 成本低廉 并符合安全和环境保护要求 验证内容 1 工艺关键件的工艺路线和工艺要求是否合理 可行 2 所选用的设备和工艺装备是否能满足工艺要求 3 检验手段是否满足要求 4 装配路线和装配应运有非党员保证产品精度 5 劳动安全和污染情况 验证程序 制定计划 验证实施计划的内容应包括 主要验证项目 验证的技术 组织措施 时间安 排 费用预算等 验证前的准备 验证前各有关部门应按验证实施计划做好以下各项准备工作 1 生产部门负责下达验证计划 2 工艺部门负责提供验证所需的工艺文件和有关资料 Pushing ahead East North West development facilitating shanty complete xincheng West Road stability and reconstruction of the street Star Ding garden built century Garden District subject public housing construction heating the gas expansion accelerated implementation Jing Rui River and bridge style line solid shaft further expanded the town development Beautiful country adhere to the advance and typical for a group to lead According to ecological lay based and industry increased income and live upgrade civilization and culture rich connotation of thought caught built beautiful village and whole village advance and easily relocation and five modified three built project near 30 a depth into ecological and industry and culture and tourism elements high standards caught party original city Liu and jade are Xia AO model village in province City set has benchmark Four is equal benefits to promote sharing coordinated development of various social undertakings In the case of rigid spending slowing revenue growth increase financial 75 to the people s livelihood the masses have more access in the sharing Cuoban something good and benefit Adhere to the affordable best carefully cuoban village oil water and heat cultural city and County columns practical developments benefit families bring more welfare to the masses Development of social convenience Acceptance of balan