电熨斗V400Z的检查表

Issued date 21st Oct 2008 Rev 0 In Process Quality Control Check list for Iron V 400Z Inspector Date Check PointsRequirement Finding and result 1 Handling of material a thermostat Properly placed with no damage to the contact plate b protection to soleplate silkscreen plastic etc No risk of scratch and damage c PCBA1 no damage to component wrapped paper 2 worker should wear anti static strap 1 Equipment and fixture 1 Calibration not due 2 Check periodically with dummy sample and record 2 Work Instruction1 Appropriate and updated version must be posted 2 Workers follow strictly 4 Segregation of defective parts1 Correctly identified with label or red bin box 3 Handling of reject1 No accumulation of reject 2 Analysis and record for failure reason 3 Action to correct immediately at front 6 QC inspection for input hipot test steam performance soleplate temperature function auto shut off test Cosmetics and cleaning 1 all relevant to the corresponding work instruction 2 defective unit labeled and recorded 3 border used to segregate units to ensure hipot test is done 7 Date code1 Stamp on production line 2 Correct week of manufacturing 3 Visible 8 Packing 1 Water must be removed properly from water tank with the least water left 2 No bulking and damage of box 3 Proper 9 Connection pull test 1 withstand 5lbs pull force 2 no free strand of copper spread out 10 Critical component used All must be correct according to BOM and ELT report Issued date 21st Oct 2008 Rev 0 Final Quality Audit Check List for Iron V 400Z Inspector Date Inspection Test itemsSample Size Specification Result and Data 1 Power input 120V 60Hz All 1 limit 1530 1785 W 2 no odor smoke 2 Hi pot test 1500 V 1mA 1sec All No breakdown or flashover voltage dropped 3 Soleplate temperature After 30 minutes S2 Max 355 445 F 320 410 F 250 340 F Min 165 255 F 4 Burst of steam test S2 All 1 0 1 1 1 g shot 2 no water sprayed out 5 Steam rate test S2 All 1 15 25 g min 2 No water sprayed out 6 Auto shut off All1 Activated between 6 8 min 2 Deactivated with gently rocked back and forth 7 Self cleaning S21 50g 30s 8 Unit drop test According to UL1005 1 No broken to have internal live parts accessible 9 Strain relief test 20lbs for one min 1 No displacement of cord after the test 10 Unit normal running test 1 hour with brush S2 1 No functional problem 2 No safety failure 11 Handle strength test by 4 x weight of unit for 1min 1Handle must have no broken 12 Drop test for the carton color box 76cm for the ISTA S1 1 No functional problem 2 No safety failure 13 Tape test 3M tape rubbing test for Silkscreen S1 1 no pealed off or removed Issued date 21st Oct 2008 Rev 0 Final Quality Audit Check List for Iron V 400Z cont d Inspector Date Inspection Test itemsSample Size Specification Result and Data 14 Rubbing test for the all label alcohol water for 15s S11 must be legible not pealed off or removed 15 Chrome plating tape test cut to small squares approx 1mm S11 No plating can be peeled off 16 Fixing screw torque test S2 1 No loose or thread damaged with 3kg f for plastic thread 5kg for metal thread 2 No rust 17 Internal Check a water tank No water should be leaked and found inside b connector and connections pull test No loose with pull force of 5kg c PCBA module Wrapping plastic cannot be broken d screw torque test 1 no rust 2 No loose or thread damaged with 3kgf for plastic and 5kgf for metal e hose connection 1 No loose or crack f all component S2 Firmly fitted with No loosening 18 POP sticker All No residue should leave on the attached surface after removed 19 Cord set length All1 length 10 12 feet 20 Water tank capacity 1260 280ml 21 Push Button All Press force not greater 50N 22 Temp