钻机天车防碰仪说明书

精品文档 1欢迎下载 目目 录录 1 1 概述概述 2 2 2 功能及特点功能及特点 2 3 3 技术指标技术指标 3 4 4 工作原理工作原理 3 5 5 操作说明操作说明 4 6 6 安装说明安装说明 9 7 7 其他注意事项其他注意事项 10 CONTENTSCONTENTS 1 1 SummarizeSummarize 11 2 2 FunctionFunction andand characteristiccharacteristic 11 3 3 TechnologyTechnology indexindex 13 4 4 OperatingOperating principleprinciple 13 5 5 HandleHandle explanationexplanation 15 6 6 AssembleAssemble explanationexplanation 22 7 7 OtherOther mattersmatters needingneeding attentionattention 23 精品文档 2欢迎下载 钻机游车高度数显防碰仪使用说明书钻机游车高度数显防碰仪使用说明书 概概 述述 钻机游车高度数显防碰仪是在吸收了国内外电子行业微电脑控制方 面的先进技术基础上 以人机智能化控制程序 并结合各油田现场的特 殊环境而研制开发设计的 可显示油车运行的位置高度 提供上防碰预 警信号 还增加了大钩运行速度 时间显示等功能 来保证大钩在设定 的区域内安全运行 功能及特点功能及特点 实时显示大钩相对于钻台面的高度 同时用模拟高度直观的显示 大钩所处的位置 当大钩达到设定的预警高度时 进行声光报警 当达到设定的防 碰高度的时候 在声光报警的同时 还提供刹车控制信号 采用大尺寸的 LCD 显示屏 显示运行的高度值 采用中英文两种 语言显示 友好的人机界面 可使用户根据屏上的提示 快速操 作和正确使用仪表 除了显示高度外 还提供了时间显示和钩速显示 为司钻提供便 利 采用了不锈钢触摸键盘 美观大方 防水密封 操作可靠 寿命 长 故障少 采用拉纹不锈钢作为面版 整体效果好 美观大方 传感器采用特殊电路和机械加工 工作稳定 精品文档 3欢迎下载 技术指标 高度显示范围 4 40 00 米 模拟显示范围 4 35 00 米 防碰高度设定范围 0 35 00 米 预警距离设定范围 2 9 米 防碰输出 DC24V 输入电源 AC200V 15 50 60HZ 功率消耗 15W 使用温度范围 20 80 工作原理 钻机游车高度数显防碰仪是石油钻机大钩运行高度指示与防碰 控制的自动监控装置 微电脑控制器可以通过输入的初始参数 滚筒直 径 滚筒有效长度 钢丝绳直径 滑轮组数 计算出滚筒每层平均缠绳 圈数 通过输入的操作参数 初始层数和初始层圈数 以及由传感器得 到滚筒的角位移计算出滚筒旋转当前缠绳直径下大钩的运行行程 初始 状态 微电脑控制器要求输入大钩在钻台面高度下滚筒轴上的钢丝绳层 和圈数 传感器采集滚筒角位移信号 输入中央控制器的微电脑芯片 经过计算后 得到大钩的运行高度 并在柱状液晶与字符液晶屏中显示 即时的模拟与数字的大钩高度 且与事先已设定上防碰高度比较 当到 达报警线时开始报警 到达上防碰位置时给电 气控制阀发出接通信号 电 气控制阀导通控制防碰机构动作 实现防碰安全操作 精品文档 4欢迎下载 操作说明操作说明 1 1 开机开机 连接好传感器电缆和电源电缆 按 电源 键 打开 如下图 看到上面的画面时 按上键或着下键 选择需要的语言 2 2 正常工作界面正常工作界面 语言选择完后 就进入了正常的工作界面 如下图 正常的工作界面上 有数字高度 模拟高度 钩速 时间和操作提 示显示 在非防碰状态下 按 设定 键 可进入系统菜单 按 向上 键 可使高度值归零 按 向下 键 刷新屏幕 精品文档 5欢迎下载 3 3 参数设定参数设定 在正常工作界面中 要想设定参数 按 设定 键可以进入 参数菜单界面 如图 1 图 1 根据屏幕下方的操作提示 可选择要设定的参数项 3 13 1 系统参数说明系统参数说明 要想设定 系统参数 移动光标 到此项上 然后按 设定 键 即可进入 如下图 上面的画面 就是 系统参数 设定界面 用户根据需要 按照屏幕下方的 操作提示 可修改相应的参数项 3 23 2 初始设定说明初始设定说明 要想设定 初始设定 返回到图 1 画面 然后移动光标到此项 精品文档 6欢迎下载 上 然后按 设定 键 即可进入 如下图 上面的画面 就是 初始设定 设定界面 用户根据需要 按照 屏幕下方的操作提示 可修改相应的参数项 下面对几个参数 说明一下 层 指的是钢丝绳缠到滚筒上的层数 圈 指的是钢丝绳没有缠满滚筒上的层的圈数 高度设定 可将大钩的高度 强制为从此高度值起测 量 信号导向 在初次装上仪表 当大钩的运行方向 和 高度值的变化向反时 可通过此项来修正 每圈脉冲 指的是传感器转一圈时 输出的脉冲 方 便于 以后维修时 配用其他脉冲数的传 感器 3 33 3 防碰设定说明防碰设定说明 要想设定 防碰设定 返回到图 1 画面 然后移动光标到此项 上 然后按 设定 键 即可进入 如下图 精品文档 7欢迎下载 上面的画面 就是 防碰设定 设定界面 用户根据需要 按照 屏幕下方的操作提示 可修改相应的参数项 下面对几个参数 说明一下 上防碰高度 用来设定刹车的高度 报警距离 上防碰之前的一段预警距离 下放提示 用来提示大钩的下放高度 3 43 4 系统自检说明系统自检说明 要想设定 系统自检 返回到图 1 画面 然后移动光标到此项 上 然后按 设定 键 即可进入 如下图 上面的画面 就是 系统自检 设 精品文档 8欢迎下载 定界面 用户根据需要 按照屏幕下方的操作提示 可进行相 应的操作 3 53 5 时钟设定说明时钟设定说明 要想设定 时钟设定 返回到图 1 画面 然后移动光标到此项 上 然后按 设定 键 即可进入 如下图 上面的画面 就是 时钟设定 设定界面 用户根据需要 按照 屏幕下方的操作提示 可进行相应的操作 安装说明安装说明 传感器的安装传感器的安装 拆掉滚筒轴轴头离合器的风葫芦 将传感器可靠的连接在滚筒轴端 部 或水葫芦的轴端 将离合器的风葫芦上在传感器上 连接后应检 查连接是否可靠 保证与滚筒轴同心 传感器壳体上为 7 针信号插座 将传感器连接电缆的 7 孔插头插入 并旋紧 另一端接在司钻房的传感器输入 7 针信号插座上 或仪表上 中央控制器的安装中央控制器的安装 中央控制器为嵌入式安装结构 在司钻台面板上按照结构尺寸开孔 精品文档 9欢迎下载 并将中央控制器可靠的固定在司钻台面板上 将电源线的 4 孔插头插入 中央控制器后的 4 针插座内并旋紧 电源线的另一头可靠的与房体内的 电源相联接 电电 气控制阀的安装气控制阀的安装 按照气路连接关系连接电磁阀 电磁阀电缆线 5P 插头插入中 央控制器的插座内 插座说明 电源 电磁阀 传感器开关量输出 1开关量输出 2 1AC220VL124V1 信号 A 1 开关触点 1 1 开关触点 1 2AC220VN2GND2 信号 B 2 开关触点 2 2 开关触点 2 33324V33 444GND 5 6 7 其他注意事项其他注意事项 1 在按键时 速度不要太快 而且还要确保按键完全按下 2 当仪表在工作过程中 如果出现突然不显示 这是由于外部供电电源 的不稳定 使仪表内部保护动作造成的 只要重新开一次机就可解决 3 当在工作过程中 如果出现无法确定的原因时 最好的办法是重新开机 一次 精品文档 10欢迎下载 SummarizeSummarize That the floating drilling machine vehicle altitude number displays defending against touching an instrument is on the advanced technology basis having absorbed the home and abroad electron industry microcomputer controlling aspect uses intellectualized man machine under the control of procedure and is tied in wedlock every peculiar oil field scene environment but develops the design developing s Working location of display oil vehicle altitude provide have gone ahead defending against touching early warning signal have increased big hooks running functions such as speed time display have come to ensure that big hooks work in the area inner safety setting up FunctionFunction andand characteristiccharacteristic Real time location got along by big hooks demonstrating big hook altitude relative to the drill table top using the penetrating display simulating altitude at the same time Big hooks carry out acousto optic warning when reaching the early warning altitude setting up should reach defending against setting up when touching altitude provide the brake control signal in acousto optic warning simultaneous 精品文档 11欢迎下载 Adopt the big dimensions LCD display screen the value demonstrating working altitude Adopt bilingual display of middle English the amicable man machine interface may make a consumer use appearance according to the upper hint of screen fleetness operation and rightness Have provided time display and fast display of hook have provided to the driller besides demonstrating the altitude outside to facilitate Has the adopt stainless steel to touch a keyboard artistic but unaffected water proof the strong point sealing off handling a Q percentile life malfunction are few Adopt good artistic but unaffected to pull lines stainless steel as printing plate overall effect The sensor adopt peculiar circuit and machine work the job is stable 精品文档 12欢迎下载 TechnologyTechnology indexindex The altitude demonstrates range 4 40 00m Simulate display range 4 35 00m Defend against touch altitude range 0 35 00m Early warning distance sets up range 2 9m Defend against touch output DC24V Import a power source AC200V 15 50 60HZ Power is consumed 15W Use temperature range 20 80 OperatingOperating principleprinciple That the floating drilling machine vehicle altitude number displays defending against touching an instrument is that big petroleum drilling machine hooks run altitude instruct and defend against touch the automatic monitoring device controlling The microcomputer controller can pass input initial parameter Cylinder diameter the effective length of cylinder steel wire rope diameter pulley block number the each tier calculating out a cylinder winds the rope number of turns averagely Pass the input operation parameter The 精品文档 13欢迎下载 present calculating out cylinder revolution as well as the initial tier of numbers and initial tier of circles number getting the cylinder angular displacement from the sensor winds the down big rope diameter hooks operation route or distance of travel The steel wire rope that initial state the microcomputer controller demand to import big hooks on highly lower drill table top roller spindle composes in reply tier a number of turns the sensor collects the cylinder angular displacement signal the microcomputer chip course importing central authority controller secretly scheme against the queen get big hooks operation altitude and shape liquid crystal and the character liquid crystal screen are hit by display in post immediately the simulation and digital big hook altitude begin to give an alarm and comparing with already set up having gone ahead in advance defending against touching an altitude while getting to the line giving an alarm Get to the connection signal controlling the valve effluence to electricity gas when going ahead defending against touching location the gas control valve conducts an electricity defending against under the control of touching organization action come true defending against touching safe operation 精品文档 14欢迎下载 HandleHandle explanationexplanation 1 1 StartStart upup Finish linking sensor cable and feed cable open up pursue as follows according to power source key When seeing the tableau above having pushed down a key or being burning the language that the key choice need down 2 2 InterfaceInterface workingworking regularlyregularly 精品文档 15欢迎下载 Language choice has completed the day afer tomorrow will have entered the interface working regularly has pursued as follows The regular job has figure altitude speed time and operation simulating altitude the hook to point out display on the interface Under must defend against bump against circumstances may enter the system menu push down to upper key according to setting up a key may make altitude value make zero push down to the time of key redraw 3 3 TheThe parameterparameter isis setset upup In the interface working regularly need to think of set up parameter can enter a parameter if the menu interface pursuing 1 according to setting up a key 精品文档 16欢迎下载 Picture 1 The operation according to screen down part is pointed out but is chooses the parameter item needing to set up 3 13 1 systemsystem parameterparameter isis explainedexplained Need to want to set up system parameter move a cursor come here going ahead and then pursue as follows according to setting up a key being and entering The tableau above is to set up an interface system parameter the consumer is based on need the operation according to screen down part prompts modification corresponding parameter item 3 2Initial3 2Initial setset upup isis explainedexplained And then need to want to set up initial set up come back to pursuing 1 tableau displacement cursor comes here going ahead and then pursues as follows according to setting up a key being and entering 精品文档 17欢迎下载 The tableau above is to set up an interface initial set up the consumer is based on need the operation according to screen down part is pointed out but is revise the corresponding parameter item Face the several parameters explanation once down Tier is that the steel wire rope winds tier of numbers on arriving at a cylinder circle Tier of numbers of turns referring to on being that the steel wire rope does not wind the full cylinder The altitude is set up May to be that altitude value gets measurement herefrom with big hooks altitude force Signal guiding And fix an instrument in the first time dress ding dang big hooks operation direction altitude value change comes to amend to opposing time but passing this item Every marks pulse with a circle Referring to is that the pulse outputing goes to the lavatory when being maintained on the hereafter is qualified for with the sensor that pulse counts other when the sensor makes one circles 精品文档 18欢迎下载 3 3Defend3 3Defend againstagainst bumpbump againstagainst setset upup explanationexplanation And then need to think of set up defend against bump against set up come back to pursuing 1 tableau displacement cursor comes here going ahead and then pursues as follows according to setting up a key being and entering The tableau above is to set up an interface initial set up the consumer is based on need the operation according to screen down part is pointed out but is revise the 精品文档 19欢迎下载 corresponding parameter item Face the several parameters explanation once down Go ahead defending against touching an altitude Be used to set up the altitude putting on the brakes Distance giving an alarm Go ahead defending against bump against prior to a segment of early warning distance Be transferred to work at lower levels a hint Be used to be transferred to work at lower levels an altitude pointing out big hooks s 3 43 4 SelfSelf checkcheck upup explainsexplains systemsystem And then need to want to set system self check up up come back to pursuing 1 tableau displacement cursor comes here going ahead and then pursues as follows according to setting up a key being and entering The tableau 精品文档 20欢迎下载 above is to set up an interface system self check up the consumer is based on need the operation according to screen down part prompts may carry out corresponding operation 3 5The3 5The clockclock setssets upup explanationexplanation And then need to want to set up a clock set up come back to pursuing 1 tableau displacement cursor comes here going ahead and then pursues as follows according to setting up a key being and entering The tableau above is to set up an interface the clock sets up the consumer is based on need the operation according to screen down part is pointed out but is carry out corresponding operation AssembleAssemble explanationexplanation TheThe sensorsensor installationinstallation Take down roller spindle axis head clutch wind bottle gourd the reliable connection of sensor axis in roller spindle telos or the water hyacinth is held Clutch wind bottle gourd is 精品文档 21欢迎下载 mounted on the sensor the queen who links up should examine that connection is reliable or not guarantee and the roller spindle are with one heart The sensor is 7 injection signal socket on monoblock insertion and the whorl tighten 7 hole attachment plug of sensor connection cable On importing 7 injection signal socket in driller house sensor appearance mounts another head joint InstallationInstallation ofof centralcentral authorityauthority controllercontroller Central authority controller is to implant style assembling structure before department drill floor face ply go ahead according to structure dimension Kaikong and with reliable fixation of central authority controller on department drill floor fac