8000B英文使用说明书-english.doc

8000B SERIES ROTATING MACHINE SUPERVISORY INSTRUMENTATION INSTRUCTION MANUAL8000B SERIES ROTATING MACHINE SUPERVISORY INSTRUMENTATIONINSTRUCTION MANUALJANGYIN ZHONGHE ELECTRICAL POWER INSTRUMENT CO., LTD.1 OVERVIEWRotating machine supervisory instrumentation is the important device for measuring and protecting. 8000B series supervisory instruments are the latest highly digital intelligent and wholely modularized combinatorial instruments. 8000B system adopts advanced embedded microprocessor and large-scale digital and analog IC. It has the function of data collection, database managing, field configuring, graph displaying, report printing, networking communication and so on. Its the updating product of traditional instrument. 2 FEATURESl Modularized extendible structure. Can configure system in different function according to different requirement. l Field monitoring by digital displaying at machine site; remote monitoring by data communiction with computer.l Each module is managed by microprocessor. Single and dual data collection can be setted by collection mode.l The system has RS485 RS232 and palmtop communication interface. Connect with DCS or remote computer by RS485, connect with laptop by RS232 at site. The palmtop our company supplied can be connected with 8000B by the specified interface. The end user can select suitable commnication way according to condition at site. l Adopt MODBUS-RUT communication protocol to communicate with DCS or other automatic computer system. l It can be configured at site according to the requirement of end user by the configuration software our company supplied. The parameters could be setted include running/inhibiting, channel No., Alarm setting value, Alarm output delay time, Alarm output logic, linearization adjustment, full scale adjustment and so on. (Some parameters were setted in our factory, and cant be changed by end user. If want to change it, please contact with us.) l The data collection software and managing software can display all monitoring picture (Measuring point, trend, alarm state, history data and so on.), process analyze and print all kinds of report. l 8000B series instruments have perfect functions of displaying, alarm and operation. It can run without computer after configuration.3 SYSTEM COMPOSITION18000B series supervisory instrumentation is made up of hardware and software.1.1 Hardware：l 8000B-001 Power Supply Modulel HT-26XX Palmtop Computer (configuration software inside)l 8000B/012 Dual Seismic Monitor Modulel 8000B/022 Dual Vibraton Monitor Modulel 8000B/032 Dual Thrust Monitor Modulel 8000B/042 Dual Differential Expansion Monitor Modulel 8000B/051 Tachometer/Zero speed/Emergent Trip Monitor Modulel 8000B/061 Eccentricity Monitor Modulel 8000B/072 Dual Case Expansion Monitor Modulel 8000B/082 Dual Valve Position Monitor Modulel 8000B/092 Dual Standard Signal/Oil Level Monitor Modulel 8000B/102 Dual Temperature Monitor Module (Thermocouple)l 8000B/106 Dual Temperature Monitor Module (Hot Resistance)l 8000B/142 Dual Global Display l 8000B-162 Three out of Two Logical Vote Module 1.2 Software：l 8000B System Configuration Software Version 1.0l 8000B System Data collection and Database Management Software Version 1.0l 8000B Palmtop Computer Configuration Software Version 1.0Software Operation Requirement：l CPU ：Pentium II above；l Display resolution：1024768dpi above；l OS: Windows 98（or Windows Me、Windows XP）;4 INFORMATION OF SOFTWARE1Operating Manual：l 8000B Rotating Machine Supervisory Instrumentation Instruction Manuall 8000B Palmtop Computer Configuration Software Instruction Manuall 8000B Configuration Softeare Instruction Manuall 8000B Data Collection Software Instruction Manual2Communication Protocol Refers to:l MODBUS-8000B Communication Protocol3Programing configuration software in palmtop refers to:l HT Series Palmtop Computer HTBase language Instruction Manuall HT Series Palmtop Computer Advanced Program Designing Manual5 8000B MONITOR MODULE LIST No.ModuleTypeCode No.Input signal or transducer1Rack8000B/0002Palmtop computerHT2600 series3Power supply8000B/0014SeismicDual8000B/012SZ-6 Velocity Transducer5VibrationDual8000B/022DWQZ Eddy-Current Transducer6ThrustDual8000B/032DWQZ Eddy-Current Transducer7Differential ExpansionDual8000B/042DWQZ Eddy-Current Transducer8Tachometer/Zero speed/Emergent TripSingle8000B/051SZCB-01Magnetic Pickup or DWQZ Eddy-Current Transducer (Zero speed)PNP Type Inductive approach switch9EccentricitySingle8000B/061DWQZ Eddy-Current Transducer10Case ExpansionDual8000B/072TD-2 LVDT11Valve PositionDual8000B/082TD-1，TDZ-1 LVDT12Standard Signal/Oil LevelDual8000B/092UT-81 LVDT13TemperatureDual8000B/102Thermocouple K type and E type14TemperatureDual8000B/106Hot Resistance Pt100、Cu5015Global DisplaDual8000B/142420mA，010 mA standard signal163 out of 2 Logical VoteDual8000B/162Switching Variable178000B system Configuration Software188000B Data collection SoftwareSYSTEM SOFTWAREl 8000B PDA Palmtop Computer Configuration Software Version 1.0l 8000B PC Configuration Software Version 1.0l 8000B PC Data collection and Database Management Software Version 1.06 ORDERING INFORMATION1 MONITOR MODULE ORGERING GUIDECode No.：8000B/-A-B-C-DModule： 8000B/，e.g. 8000B/ 012 Seismic Monitor ModuleMonitor range： ARefer to monitor range of each module Current output： B01*：4 20mA02 ：0 10mAInput Transducer：CRefer to ordering guide of each moduleAlarm delay： D00 ： 0 sec.， 01 ： 1 sec.， 02 ： 2 sec.，03*： 3 sec.，15 ：15 sec.8000B/000 Instrument Rack8000B Rack accommodates Power supply unit which is installed on the left and takes double space of monitor module. The motherboard is installed in the rack through which can connect every monitor module. Each monitor module can be installed in any place of rack except the space for power supply unit. The designing of the rack is easy for installing debugging and maintaining.The total number of monitor module is selectable according to the number of measuring points.ATotal numberDimensionCut outL1HSWidthHeight044位271245384218225055位322245384269225066位373245384320225077位424245384371225088位475245384422225099位5262453844732251010位5772453845242251111位6282453845752251212位6792453846262251313位7302453846772251414位781245384728225INSTRUMENT RACK ORDERING GUIDECode No.：8000B/000-A Total Number of Accommodated Monitor：A Fill in the Number of Accommodated Monitor8000B/001 Powr Supply Module8000B system power supply unit supplies power to all monitor module accommodated in the same rack. The unit locates in the left of the rack which takes double space of monitor module. The fault in the power supply is indicated by lighting of corresponding LED on the panel of the power supply unit.1 Specificationl Power Supply: AC220V10% 50Hz；l Power consumption： 250W or lessl Operating Environment: Ensure not in amyctic, strong magnetic and vibrational environmentn Temperature: 050；n Storage Temperature: -4060；n Relative Humidity: 2090%（Noncondensing）2 Front Panel and Rear Board Drawing 3 Power Supply Module Ordering GuideCode No.：8000B/0018000B/012 Dual Seismic Monitor Module This is a highly reliable dual seismic monitor, which can monitor the bearing vibration of rotating machinery continuously by SZ-6 velocity transducer. A constant current proportional to the vibration value is output from the terminal block. It can connect to DCS PLC system or other instrument. The monitor is also possible to set ALERT and DANGER alarm levels independently to detect machine failures early on and inform the operator of these failures. There is a communication interface to connect to computer or palmtop to configure collect data and so on, so its easily to analyze vibration and supply fault prediction in advance. 1 FUNCTION1Display two channels of measuring value at the same time. Can set “enable/inhibit” of each channel.；2Max. and Min measuring value can be saved as well as the alarm state in the history even after power off.3All parameters can be setted by PC or palmtop computer (channel enable/inhibit; alarm set value; alarm delay; alarm reset mode; clear peak value and so on) .4It has RS485 RS232 communition interface with palmtop computer, can set and modify communication address and communicates with host computer DCS and palmtop by MODBUS-RTU communication protocol. 2 SPECIFICATIONS 1Input signal: SZ-6 velocity transducer , Sensitivity: 50mV/mm/s5%, Frequency response: 10300Hz 2Monitor range: 0200m （0500m selectable）3Indicator：3digital LED display，resolution ratio:1m，Indication accuracy: 1% of full scale4Current output: 420mA/DC，accuracy:1%，max. load resistance:5005Digital output: Communicate to host computer and palmtop computer through RS-485 RS232 interface 6Alarm setting:：Two points of each channel, 0 to 100% of monitor range7Alarm output: 2 point，normal connect contact，capacity: 2A/28VDC, 1A/250VAC8Environment: Ensure not in amyctic, strong magnetic and vibrational environmentoperating temperature: 045；Storage temperature: -40 +60；Relative humidity: 20% 90% （Noncondensing）9Installation mode: Takes one monitor modules space in 8000B/000 instrument rack.3 DESCRIPTION OF FRONT PANELNixie lightsNixie lights displaies the measured values of channel A and B when in measuring mode. When in configuration mode, Nixie lights displaies “.P”, the operatior can configure or modify parameters through the software of PC or palmtop computer When a channel is inhibited, The corresponding nixie light displaies “-”.LEDRunning indicator LED: LED on: means channel A and B is ok. LED off means the corresponding channel is inhibited.Alarm indicator LED: When the measured value is above the setted value the corresponding alarm indicator LED is lighted RESET KEYWhen reset mode is manual mode, press this key to reset alarms after the measured value return to nomal value. When the instrument is in configuration mode, press this key to save modified parameters and return to measuring mode.4 DEBUGGING AND OPERATION1Refer to 8000B system configuration software introduction manual or palmtop computer configuration software introduction manual to modify the parameters of the instrument. 2Its necessary to verify the system combined with function module and transducer on the standard vibration shaker. It was verified before shipping from the factory. So the end user can use it directly. If there is something wrong, please contact with our company. 3Verification of Alarm operationChange the value of input signal, when the value excceds the alarm set value, the corresponding alarm is output, and the corresponding LED is lighted on and contact is output 4Clear the state of alarm and peak valueWhen the reset mode is manual mode and measured value is less than alarm set value, press the reset key to clear the state of alarm, at that time, the corresponding LED and relay contact are off. The peak value saved in history should be cleared by software.When the reset mode is auto-reset mode and measured value is less than alarm set value, clear the state of alarm automatically, and the corresponding LED and relay contact are off. The peak value saved in history should be cleared by software. 5 INSTALLATION AND INTERCONNECTION1Transducer1.1 Installation Location: Install the transducer at the measured point vertically or flatly, fixed by a M101.510 mounting stud.1.2 Installation convertion: If the installed location is near by hyperthermal steam, the transducer should be protected by safeguard procedures. Transducer mounting stud Horizontal protective mounting drawing防止漏水漏气档板示意图 磁场屏蔽罩示意图（或防护罩）Waterproof steamproof mounting drawing Magnetic-shielded cover mounting drawing2System interconnection6 MATTERS NEED ATTENTION1Please provide the rotating speed and the direction of detecting vibration when place the order. 2The signal wire should be twisted-pair shielded cable. Interconnect cable according to the figure above. The shield layer should connect to ground only at the control room side. Verify it before power on.3The output signal of transducer should be isolated from ground and the case of transducer.4If the capacity of control circuit exceeds the capacity of relay contact, mid-relay should be used.7 TROUBLE SHOOTING1、Unstable display: Open circuit of transducer output signal or connect to ground can cause this. Check the connector of transducer.2、Unchangeable display: Damaged transducer or signal short circuit can cause it.8 ORDERING INFORMATIONS1The input transducer should be SZ-6 velocity transducer.2Ordering Code No.:8000B/012ABCDModule Code: 8000B/012Monitoring range: A01 ：0100m02*：0200m03 ：0500mCurrent output: B01*：420mA02 ：010mAInput transducer: C01*：SZ-6 Alarm delay: D00 ： 0 sec.01 ： 1 sec.02 ： 2 sec.03*： 3 sec.15 ：15 sec. Items with * mark means the default configuration when ship from factory.If the end user wants any special requirements please contact with our company. 8000B/022 Dual Vibration Monitor ModuleThis is a highly reliable dual vibration monitor, which can monitor the vibration of rotating machinery supported by plain bearings continuously. A constant current proportional to the vibration value is output from the terminal block. It can connect to DCS PLC system or other instrument. The monitor is also possible to set ALERT and DANGER alarm levels independently to detect machine failures early on and inform the operator of these failures. There is a communication interface to connect to computer or palmtop to configure collect data and so on, so its easily to analyze vibration and supply fault prediction in advance. 1 FUNCTION1Display two channels of measuring value at the same time. Can set “enable/inhibit” of each channel.2Max. and Min measuring value can be saved as well as the alarm state in the history even after power off. 3Any failures in the input system, such as sensor break or imperfect connections are detected, then an input abnormal alarm is output and simulataneously, ALARM circuits are cut off. 4All parameters can be setted by PC or palmtop computer (channel enable/inhibit; alarm set value; alarm delay; alarm reset mode; clear peak value and so on)5It has RS485 RS232 communition interface with palmtop computer, can set and modify communication address and communicates with host computer DCS and palmtop by MODBUS-RTU communication protocol. 2 SPECIFICATIONS 1Input signal: DWQZ 8mm eddy-current transducer , Linear range: 2mm, Sensitivity: 8V/m, Frequency response: 05K Hz 2Monitor range: 0200m （0500m selectable）3Indicator:3digital LED display，resolution ratio:1m，Indication accuracy: 1% of full scale4Current output: 420mA/DC，accuracy:1%，max. load resistance:5005Digital output: Communicate to host computer and palmtop computer through RS-485 RS232 interface 6Voltage output: DC-24V 100mA，Power supply for eddy-current transducer.7Alarm setting:：Two points of each channel, 0 to 100% of monitor range8Alarm output: 2 point，normal connect contact，capacity: 2A/28VDC, 1A/250VAC9Environment: Ensure not in amyctic, strong magnetic and vibrational environmentoperating temperature: 050；Storage temperature: -40 +60；Relative humidity: 20% 90% （Noncondensing）10Installation mode: Takes one monitor modules space in 8000B/000 instrument rack. 3 DESCRIPTION OF FRONT PANELNixie lightsNixie lights displaies the measured values of channel A and B when in measuring mode. When in configuration mode, Nixie lights displaies “.P”, the operatior can configure or modify parameters through the software of PC or palmtop computer When a channel is inhibited or there is no transducer input/open circuit, the corresponding nixie light displaies “-” Nixie lights will display the measured value of channel A and B when in measuring mode.LEDRunning indicator LED: LED on: means channel A and B is ok. LED off means the corresponding channel is inhibited.Alarm indicator LED: When the measured value is above the setted value the corresponding alarm indicator LED is lightedRESET KEYWhen reset mode is manual mode, press this key to reset alarms after the measured value return to nomal value. When the instrument is in configuration mode, press this key to save modified parameters and return to measuring mode.4 INSTALLATIONS AND INTERCONNECTION 1、Installation of Sensor1.1 Detection Position Eddy-current sensor can influence the space as large as threeTimes of the diameter of the sensor, so please ensure there isno other metal exist. Confirm that the diameter of the shaft should be lager than 80mm, otherwise itll lower accuracy of measurement.The bracket to install sensor could be designed by the end user themselves. It should be rigid enough to avoid the distortion of the br