indramat REFU drive500系列变频器英文说明书.doc

REFUdrive 500Product Program71 015 EN/00-12REFUdriveRefuIndramat 500The CompanyStronger togetherIndramat Refu two impressive names inone company. Since the beginning ofthe new millennium REFU ”Gesellschaftfr Regelbare Elektronische Frequenz-umformer” an acronym for controllableelectronic frequency converters, belongsto Rexroth Indramat GmbH and thereforeto Rexroth AG, ”The Drive & ControlCompany“. Indramat Refu together withRexroth Indramat, the technologicalleader of AC servo drives and open controlsystems, is a synonym for innovativesolutions worldwide.respond quickly to customer concerns, wereliably keep to promises as well as beingopen in all our processes, and these areactively created and implemented by ourco-workers.Worldwide on-siteYou can always rely on our servicenetwork. Experienced service engineers inEurope, America and Asia know yoursystem and your application. Whether inperson using a 24 hour telephone hotlineor via Internet: We guarantee a quickresponse and solution. It is reassuring foryou that we are there when you need us -around the clock, worldwide.Traditionally innovativeInnovation is our driving factor. We havecontinuously set milestones in drivetechnology, which have later become”state of the art”. Our aim has been, andstill is, to develop new applications forfrequency converters in connection withsychronous and induction motors. This istradition in our company: Just three yearsafter the companys establishment in1965, we had already produced afrequency converter for high-speed drillingspindles, and shortly afterwards the firstfrequency converter with thyristors. Laterwe developed the new generation ofconverters with IGBTs and high-performance microprocessors. We arenowadays setting new standards with themodular-constructed REFUdrive.The Drive & Control CompanyWorking hand in hand, learning from eachother and developing together: IndramatRefu is a part of the successful RexrothAG. Moving linearly or rotationally, raisingor lowering equally, rapidly accelerating,maintaining commanded speeds,positioning accurately, running preciselyunder pressure, transferring performances,linking processes - these are the taskswhich are constantly demanded by allareas of technology. Rexroth solve thesetasks: Effectively and confidently with amulti-purpose product range for driving,controlling and moving. The Drive &Control Company combines all threetechnological drive types: Electronicdrives, hydraulics and pneumatics.Rexroth are represented worldwide.Approximately 21,000 employeesmake annual sales of approximately2.5 billion Euro.Quality is standardOur company has of course been certifiedaccording to ISO 9001 for many years now.However, in addition to this certificate weplace high expectations on our productsand services and we realize theseexpectations. Quality means to us muchmore than just quality of products: We2 REFUdrive 500Device OverviewType CodeRProduct GroupRD REFUdrive 500SeriesConverters / InvertersD5114N001LV1FWDevice OptionsBNConverter with integratedbraking chopperNo optionPower Code001 1,5 to 9,5 kW e.g. 1,5 kW = 001018 10 to 400 kW e.g. 18,5 kW = 018Cooling TypeLForced air coolingfor devices up to 110 kWAdditional FunctionsNN Not occupiedV1 24 V stand-by power supplyF1 Feedback of filter currentL1 Feedback of cable dampingM1 Power code 132 kW and output frequency 150 HzW1 Power code 132 kW and 2Brake resistor terminals 95 mmZ1 Power code 132 kW and 2DC-link terminals 95 mmFirmwareFW Firmware Type Code see below51 VFC voltage frequency control52 FVC flux vector controlPower supply modules41 Unregulated42 RegenerativeVersion11Device Type and Supply Voltages4 Converter and Power supply modules RD42 3-phase AC 380 to 480 V 10 %, 50 / 60 Hz5 Converter and Power supply modules RD42 3-phase AC 500 V 10 %, 50 / 60 Hz6 Power supply modules 3-phase AC 400 V 15 %, 50 / 60 Hz7 Inverter DC 530 to 670 V 10 %8 Inverter DC 700 V 10 %D Through-connection cooler for devices up to 110 kWPFHeat exchanger platefor devices up to 18,5 kWForced air cooling withinternal liquid circuitfor devices starting from 132 kWR Liquid cooling for devices starting from 132 kWFirmware FWPlease order a suitable firmware for the devices RD51 and RD52 with the following type code.The type codes of the branch specific solutions are listed in the corresponding product overview.FWARD500*02002VRSMSRD52Product GroupFW FirmwareClassADevice TypeLanguageFirmware02 Firmware versionFirmware sort/type020 Output frequency up to 200 Hz100 Output frequency up to 1000 Hz140 Output frequency up to 1400 Hz3RD51 VFCRD52 FVCMS MultilingualProductDevice FamilyRD500* REFUdrive 5001VComplete versionRS Serial releaseREFUdrive 500SeriesDescriptionREFUdrive 500 is a state-of-the-art three-phase current drive system which can beused universally for a wide variety ofsynchronous and induction motor models.Modular hardware and softwareconstruction enables optimized flexiblecustomization for the particular drive taskat hand. All requirements, from a simpleVFC (voltage frequency control) drive to ahighly dynamic FVC (flux vector control)drive can be covered with 2 differentcontrol components. Indramat Refu hasdeveloped its own patented flux vectorcurrent regulator for this.The system offers drive converters invarious versions (with or without a brakingchopper, line contactor etc.), inverters forthe DC connection and power supplymodules in regenerative feedback and nor-mal power supply versions.The products can be ordered alone orcombined, competely wired in a CE-testedcabinet.The power modules are constructed forrear cooling. This enables cooling withforced ventilation outside of the cabinet ata high degree of protection (through-connection assembly or heat dischargeplate). In addition, models with liquidcooling are deliverable, with an integratedor external heat exchanger.Start upEasy start up has been given especiallyhigh importance: Automatic motor adaptation via parameter identification Quick-setup Basic parameterization Guided start up via operator panel with graphical display Highest level of comfort via PC with a powerful software tool, REFUwin. CANopen RS 232 RS 485 Peer-to-Peer coupling with fiber-optic cable SynchroLink for quick communication between multiple drives Expanded, freely combinable function blocks: PID and PI controllers, AND, OR, XOR, RS Flip-Flop, D-Latch and Sample & Hold module Mathematical function elements Timer elements, counters, comparators, ramp-function generators Additional signal processor (32-bit floating point) for highly dynamic applications and servo applications: Torque rise time 0.3 msec Current cycle time 0.1 msec Powerful software tool, REFUwinElectromagneticCompatibilityThe drive converters have integrated radiointerference suppression filters and linereactors to reduce the harmonics fed backinto the line supply. REFUdrive 500completely fulfills the EMC Directive inreference to the noise immunity and noiseemission according to the EMC ProductStandard for electric drives EN 61800-3,EN 55011 Class A (IEC 1800-3).REFUdrive 500 units conform with noiseimmunity specifications according toEN 50082-2.Technical Characteristics AC or DC power supply Choice of forced air cooling, heat discharge plate or integrated cooling circuits Removable operator panel with copy function 4-lined graphical display Various interfaces for operating, observing and parameterizing the drive system (”down-load” parameterizing): Profibus DP Interbus S4 REFUdrive 500Technical DataCooling MethodsThe cooling methods available aredependent on the rated motor output andthe drive converter output respectively.Ratou ed m tpu o t torLF k orc W (D ed a H P ) Th irc o ro o l e ug cool in hP r -con g ne He cti a onF F t dis chwi orce arg td ecir h int air cu er co plate it na ol l li ingRL qu id iqu id co oli ngPower supply3-phase AC 380 V to 500 V ( 10 %) 50/60 Hzin different rangesThe devices are suitable for connection to an IT network.for 1.5 to 400 kW (2 to 500 HP) rated motor output130 % for 60 sec; 170 % for 1 sec;200 % for 0.5 sec (up to 110 kW (150 HP)3-phase AC 0 V to power supply (VFC devices)3-phase AC 0 V to 0.95 x power supply (FVC devices)0 to 200 Hz, optionally to 1,400 Hzup to 3,000 Hz see product document REFUspeed0.97 to 0.98 (depending on output range) N 0.9 inductive; cos 0.96IP 20 according to EN 60529see graph on the right1,000 m (3,300 ft) above sea level up to max. 2,000 m (6,600 ft);starting at 1,000 m (3,300 ft) power reduction 1,7 %per 100 m (330 ft)Power rangeOverload abilityOutput voltageOutput frequencyEfficiency at nominal pointLine power factorProtection typeCooling typeInstallation height 1.5(2.0)18.5(25)Environmental classPerm. air humidityRadio interferencedegree/noise immunityElectromagnetic Compatibility (EMC)Contamination levelCE-labelMinimum operation frequencyApproval3K3 according to DIN IEC 721-3-3(ambient temperature 0 to +40 C (32 to 104F)85 % at 28 C (82F); non condensingA1 according to EN 55011/EN 61800-3per EMC product standards for electric drivesEN 61800-3, IEC 1800-3level 2 per DIN VDE 0110EC low voltage guideline 73/23 (EWG)per EN 50178with/without encoder 0 Hz / 2 HzUL/CSA (in preparation) 400(500) 110(150) 132(165)External heat exchangerEncoders that can be connected,RD52 series Flux Vector ControlIncremental encoderTTL VB = 5 V,TTL V B = 9 to 30 V (version R),HTL V B = 9 to 30 VV B = 5 V, 1 V SS,with or without rotor positioning sensorV B = 5 V, 1 VSSV E = 7 V eff 8 kHz, TR = 0.5, p = 2,4,6 to 645Sine/Cosine encodertooth wheel encoderResolverin preparationAmbient temperature0 to +40 C (32 to 104F) operation,up to 50 C (122F) with power reduction of 2.5 % per deg.;-25 to +70 C (-13F to 158F) storageREFUdrive 500Device Selection RD51/ RD52Device selection viaTechnical RequirementsRD51 VFC Voltage FrequencyNecessary Controldevice characteristicsw/o encoderRD52 FVCFlux Vector ControlDecide which unitRD51 or RD52w/o encoderw/encoderSpeed controlSpeed rangeSpeed precisionTorque control1:20 2%with slippagecompensationnoyes1:200.6%yesyes1:30,000 0.003 %at a high encoder resolution (ERN)yesSynchronous motor: 0,5 % MN Induction motor: 1 % MN0.3 msecyesyesyesyesyesDetermine the necessary motor currentfor your individual drive tasks.RD51: VFU-max = power voltageRD52: VFU-max = 0.95 x power voltageDo you need individual drives or driveswith common circuits and energyalignment and with which:line supply voltage/intermediate circuit voltage?Torque ripple5 % MN2 % MNTorque rise timeFull holding torque atrot. speed 0Frequency precisionMotor identificationElectric line shaftPositioningPosition controlno0.01 %0.5 msecnoyesIs braking operation necessary?Which cooling type?How is the converter controlled?Are the standard terminal strips sufficientfor controlling the drive?Is an output filter required? e. g.with long motor cable lengths of more than75 m or with motors with insufficientvoltage for modernization tasks.Software tool REFUwin?6 REFUdrive 500Device Selection RD51/ RD52ApplicationsRD51 VFCRD52 FVCFlux Vector Control w/oencoder w/encoderDevice applicationsRecommendationsVoltage Frequency Controlw/o encoderVentilator and pump drivesWarehousing technologyConveyor beltsTest stand technologyCentrifugesAgitatorsExtrudersq!q!qq!qqq!q!qqqq!q!q!qConverters pages 14-17Power supply modules pages 18, 19Inverters pages 22-23Drive converter with braking chopperBraking resisitors pages 28-30Reinforced braking resistors pages 31-35Use regenerative power supply modulepage 19, unregulated power supply modules arealways equipped with a braking chopper.Pages 15, 17, 21, 23External heat exchanger page 39Via operating panel page 25Via field buses from page 26Via terminal strips page 8, 10No: terminal strip expansion page 27Group drives (multiple motors runningparallel on one converter)Roller tablesPressesWire drawing systemsWinding drives (sheet metal, paper, cloth)Winch drivesPaper machinesFlying shearsCrane technologysee REFUlift catalog Hoisting/pulling gear Moving gear Slewing gearStage technologyCableways/elevators/lifts!q!q!qqqTextile technology see REFUreduc catalog Continuous machine Spinning machine Continuous spinning systemsGrinding machines see REFUspeed catalog Drilling drives Milling spindles/machinesl Main recommended applications Possible use conceivable!q!qqqMotor filter page 36Sinusoidal filter page 37qq!qPage 247REFUdrive 500RD51 VFC Voltage Frequency ControlBlock DiagramRemovable Operator Panel Operate Monitor Parameterize Copy parameter sets and transfer them to other devicesStandard control terminal stripsThe control terminal strip includes: 3 digital inputs or outputs (as desired) 2 digital inputs Level: Inputs and outputs P24V PLC-compatible 1 analog input 10 V, resolution 9 bit 0/4 to 20 mA, resolution 10 bit 1 encoder input for HTL incremental encoder, altern. 3 digital inputs 1 analog output 10 V, 5 mA, short-circuit-proof, resolution 8 bit, reference as selected + 10 V, -10 V 1 relay output 250 V AC, 7 A or 30 V DC, 7 A RS 232 RS 485With the control terminal stripextension you also receive 4 isolated digital inputs 1 analog input 10 V, resolution 9 bit or 0/4 to 20 mA, res. 10 bit 2 relay outputs (normally open contact) 30 V AC/DC, 2 A 2 relay outputs (two-way switch) 30 V AC/DC, 2 A 2 isolated analog outputs, resolution 9 bit, 0/4 to 20 mAVarious interfacesThe units are available with: Interbus S remote bus Profibus DP slave CANopen Peer-to-Peer coupling with fiber-optic cable8 REFUdrive 500RD51 VFC Voltage Frequency ControlBlock DiagramVoltage Frequency ControlVoltage frequency control drives offer aneconomical drive solution for applicationsthat do not need servo characteristicssuch as pumps, ventilators, moving gears,centrifuges, extruders, agitators andconveyor belts. The drive works on afrequency-controlled basis, that is the setvalue determines the converter outputfrequency. The output voltage is adjustedproportionally to the frequency. Toimprove the drives qualities, I x R andslipping compensation are integrated aswell as a rise in voltage (boost) in thelower frequency range.9REFUdrive 500RD52 FVC Flux Vector ControlBlock DiagramRemovable operator panel Operate Monitor Parameterize Copy parameter sets and transfer them to other devicesStandard control terminal stripsThe control terminal strip includes: 3 digital inputs or outputs (as desired) 2 digital inputs Level: Inputs and outputs P24V PLC-compatible 1 analog input 10 V, resolution 11 bit 0/4 to 20 mA, resolution 12 bit 1 analog output 10 V, 5 mA, short- circuit-proof, resolution 8 bit, reference as selected +10 V, -10 V 1 relay output 250 V AC, 7 A or 30 V DC, 7 A RS 232 RS 485With the control terminal stripextension you also receive 4 isolated digital inputs 1 analog input 10 V, resolution 9 bit or 0/4 to 20 mA, res. 10 bit 2 relay outputs (normally open contact) 30 V AC/DC, 2 A 2 relay outputs (two-way switch) 30 V AC/DC, 2 A 2 isolated analog outputs, resolution 9 bit, 0/4 to 20 mAVarious interfacesThe units are available: Interbus S remote bus Profibus DP slave CANopen SynchroLink for fast communication between multiple drives Peer-to-Peer coupling with fiber-optic cable10 REFUdrive 500RD52 FVC Flux Vector ControlBlock DiagramFlux Vector ControlFlux vector control is employed in the mostchallenging, highly-dynamic drive tasks.The RD52 can be operated both with anencoder (incremental encoder, resolver,sin/cos encoder) as well as without anencoder. Three phase induction motorsand synchronous motors can be operatedwith the RD52. The drive can controlrotary speed or torque. The stator currentis divided into two components: themagnetization current and the activecurrent via the motor model. With thepatented multivariable control system, thevectors of both component currents areadjusted